CN104762570A - Fly ash aluminium-based composite material with good corrosion resistance and preparation method thereof - Google Patents

Fly ash aluminium-based composite material with good corrosion resistance and preparation method thereof Download PDF

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Publication number
CN104762570A
CN104762570A CN201510124966.0A CN201510124966A CN104762570A CN 104762570 A CN104762570 A CN 104762570A CN 201510124966 A CN201510124966 A CN 201510124966A CN 104762570 A CN104762570 A CN 104762570A
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China
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fly ash
aluminium
hour
parts
good corrosion
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CN201510124966.0A
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闫秦峻
邹峰
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BENGBU NANZI INSTRUMENT Co Ltd
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BENGBU NANZI INSTRUMENT Co Ltd
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Abstract

The invention discloses a fly ash aluminium-based composite material with good corrosion resistanc, which comprises the following raw materials by weight part: 4-6 parts of carbon fiber, 6-10 parts of alumina, 5-25 parts of fly ash microsphere, 65-85 parts of aluminium magnesium alloy powder, 4-6 parts of lithium powder, 4-6 parts of copper powder, 0.5-1.1 parts of polyvinyl alcohol and a proper amount of distilled water. The fly ash aluminium-based composite material solves the problems of poor dispersibility of a reinforcement and an aluminium-based matrix, the added alumina and aluminium magnesium alloy have good compatibility. The fly ash aluminium-based composite material has the advantages of simple operation, excellent performance and low cost, problem of accumulation of massive fly ash on environment can be solved, and the preparation method finds a new research direction for fly ash utilization.

Description

Flyash aluminum matrix composite of a kind of good corrosion resistance and preparation method thereof
Technical field
The present invention relates to technical field of new material preparation, flyash aluminum matrix composite particularly relating to a kind of good corrosion resistance and preparation method thereof.
Background technology
the light conduction instrument that optical fiber is total reflection principle in a kind of fiber utilizing light to make at glass or plastics and reaches, has a wide range of applications in the communications field.In the construction and maintenance process of fibre optic installations, often need to carry out the operation such as welding, fiber stripping to optical fiber, need to use different types of equipment.The submount material of these equipment adopts aluminum alloy materials usually, the performance such as its intensity, hardness, wear-resisting, heat-resisting and heat conduction is relevant with the metallic substance of interpolation, cost performance is not high, expensive, current people can not be met to a series of requirements such as fiber plant base humidity, aging, corrosion-resistant, heat conduction, heat-resisting, fire prevention.Flyash is one of industrial residue that the current discharge capacity of China is larger, and along with the development of power industry, the flyash quantity discharged of coal-burning power plant increases year by year, and a large amount of flyash does not add process, can produce airborne dust, atmosphere pollution; Entering water system then can cause river to silt up, and toxic chemical substance wherein also can work the mischief to human body and biology.At present, the domestic comprehensive utilization aspect research to flyash is many, but the rare report of the research preparing aluminum matrix composite aspect using flyash as enhanced granule.
Flyash, as the weighting material of aluminium alloy, reduces price and the density of matrix material, and adds weather resistance, abrasion resistance, intensity, rigidity, many performances such as heat-resisting, anticorrosive.But flyash diffustivity in aluminum-based matrix is bad, wettability is poor, and traditional its preparation process easily produces pore, bonding surface is insecure, affects the mechanical property of material, mechanical strength, weather resistance, rub and examine the performance such as coefficient and coefficient of thermal expansion.In order to solve this difficult problem, finding more applicable its preparation process and being undoubtedly an effective approach.
Summary of the invention
Flyash aluminum matrix composite that the object of this invention is to provide a kind of good corrosion resistance and preparation method thereof.
In order to realize object of the present invention, the present invention is by following scheme implementation:
A flyash aluminum matrix composite for good corrosion resistance, is made up of the raw material of following weight part: carbon fiber 4-6, aluminum oxide 6-10, fly ash micro-sphere 5-25, aluminium-magnesium alloy powder 65-85, lithium powder 4-6, copper powder 4-6, polyvinyl alcohol 0.5-1.1, distilled water are appropriate;
The flyash aluminum matrix composite of a kind of good corrosion resistance of the present invention, be made up of following concrete steps:
(1) fly ash micro-sphere is immersed in 2-3 hour in the sulphuric acid soln of 10mol/l, then becomes neutral post-drying with distilled water wash surface, then utilized by copper metalikon atomised jet in spray gun to the fly ash micro-sphere surface of drying, to form one deck coating;
(2) just carbon fiber carry out short cut after and aluminum oxide under 500-600 ° of C, calcine 1-2 hour, again the fly ash micro-sphere of carbon fiber, aluminum oxide, aluminium-magnesium alloy powder, lithium powder and step (1) is mixed 2-4 hour in mixer, and then add polyvinyl alcohol and appropriate distilled water mix and blend formation hygrometric state compound, add after continuing mechanically mixing 2-3 hour again and be pressed into prefabricated component, dry for standby;
(3) prefabricated component is placed in tube furnace, passes into nitrogen, temperature is increased to 300-500 ° of C, keep 0.5-1 hour, then temperature is increased to 550-580 ° of C, high temperature sintering 2-3 hour, furnace cooling.
The flyash aluminum matrix composite of a kind of good corrosion resistance of the present invention, in described aluminium-magnesium alloy powder, the weight percent of magnesium is 3%-5%.
Advantage of the present invention is: the present invention's acid makes specific surface area increase to fly ash micro-sphere surface corrosion process, add and the consistency of aluminum magnesium alloy and the tensile strength improving matrix material in copper coating process, and the lithium powder added in aluminum magnesium alloy and copper powder, reduce interface performance, enhance the wettability with fly ash micro-sphere, solve flyash dispersed bad in aluminum magnesium alloy, the problem of wettability difference, the fibre reinforced erosion resistance of aluminum matrix composite of adding, the performance of the aspects such as intensity, the aluminum oxide added and aluminum magnesium alloy have good consistency, the present invention is simple to operate, superior performance, cost is low, and solve the problem of the flyash environmental pollution of bulk deposition, also for new research direction is found in the utilization of flyash.
Specific embodiments
Below by specific examples, the present invention is described in detail.
A flyash aluminum matrix composite for good corrosion resistance, is made up of the raw material of following weight part (kilogram): carbon fiber 5, aluminum oxide 7, fly ash micro-sphere 14, aluminium-magnesium alloy powder 70, lithium powder 5, copper powder 5, polyvinyl alcohol 0.6, distilled water are appropriate;
The flyash aluminum matrix composite of a kind of good corrosion resistance of the present invention, be made up of following concrete steps:
(1) fly ash micro-sphere to be immersed in the sulphuric acid soln of 10mol/l 2 hours, then to become neutral post-drying with distilled water wash surface, then copper is utilized metalikon in spray gun atomised jet to the fly ash micro-sphere surface of drying, formation one deck coating;
(2) just carbon fiber carry out short cut after and aluminum oxide calcine 1 hour under 600 ° of C, again the fly ash micro-sphere of carbon fiber, aluminum oxide, aluminium-magnesium alloy powder, lithium powder and step (1) is mixed 2 hours in mixer, and then add polyvinyl alcohol and appropriate distilled water mix and blend formation hygrometric state compound, continue mechanically mixing again to add after 2 hours and be pressed into prefabricated component, dry for standby;
(3) prefabricated component is placed in tube furnace, passes into nitrogen, temperature is increased to 500 ° of C, keep 1 hour, then temperature is increased to 570 ° of C, high temperature sintering 2 hours, furnace cooling.
The flyash aluminum matrix composite of a kind of good corrosion resistance of the present invention, in described aluminium-magnesium alloy powder, the weight percent of magnesium is 4%.
Flyash Wear Resistance of Aluminum Matrix Composite average specific base aluminum magnesium alloy in the present embodiment is high by 54.3%, tensile strength mean height 10.2%, unit elongation mean height 13.7%.

Claims (3)

1. the flyash aluminum matrix composite of a good corrosion resistance, it is characterized in that, be made up of the raw material of following weight part: carbon fiber 4-6, aluminum oxide 6-10, fly ash micro-sphere 5-25, aluminium-magnesium alloy powder 65-85, lithium powder 4-6, copper powder 4-6, polyvinyl alcohol 0.5-1.1, distilled water are appropriate.
2. the flyash aluminum matrix composite of a kind of good corrosion resistance according to claim 1, is characterized in that, be made up of following concrete steps:
(1) fly ash micro-sphere is immersed in 2-3 hour in the sulphuric acid soln of 10mol/l, then becomes neutral post-drying with distilled water wash surface, then utilized by copper metalikon atomised jet in spray gun to the fly ash micro-sphere surface of drying, to form one deck coating;
(2) just carbon fiber carry out short cut after and aluminum oxide under 500-600 ° of C, calcine 1-2 hour, again the fly ash micro-sphere of carbon fiber, aluminum oxide, aluminium-magnesium alloy powder, lithium powder and step (1) is mixed 2-4 hour in mixer, and then add polyvinyl alcohol and appropriate distilled water mix and blend formation hygrometric state compound, add after continuing mechanically mixing 2-3 hour again and be pressed into prefabricated component, dry for standby;
(3) prefabricated component is placed in tube furnace, passes into nitrogen, temperature is increased to 300-500 ° of C, keep 0.5-1 hour, then temperature is increased to 550-580 ° of C, high temperature sintering 2-3 hour, furnace cooling.
3. a kind of flyash aluminum matrix composite of good corrosion resistance according to claim 1-2, it is characterized in that, in described aluminium-magnesium alloy powder, the weight percent of magnesium is 3%-5%.
CN201510124966.0A 2015-03-23 2015-03-23 Fly ash aluminium-based composite material with good corrosion resistance and preparation method thereof Pending CN104762570A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114836740A (en) * 2022-05-12 2022-08-02 杭州金州高分子科技有限公司 Wear-resistant and corrosion-resistant functional material and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102391834A (en) * 2011-09-20 2012-03-28 盐城工学院 Preparation method for high temperature-resistant automobile brake lining
CN103482920A (en) * 2013-09-11 2014-01-01 上海欧墅节能科技有限公司 Method for manufacturing environment-friendly and energy-saving composite board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102391834A (en) * 2011-09-20 2012-03-28 盐城工学院 Preparation method for high temperature-resistant automobile brake lining
CN103482920A (en) * 2013-09-11 2014-01-01 上海欧墅节能科技有限公司 Method for manufacturing environment-friendly and energy-saving composite board

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
曹银南: "粉煤灰/Al合金复合材料的制备及摩擦磨损性能研究", 《中国优秀硕士学位论文全文数据库 工程科技Ⅰ辑》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114836740A (en) * 2022-05-12 2022-08-02 杭州金州高分子科技有限公司 Wear-resistant and corrosion-resistant functional material and preparation method thereof
CN114836740B (en) * 2022-05-12 2023-07-07 杭州金州高分子科技有限公司 Wear-resistant and corrosion-resistant functional material and preparation method thereof

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Application publication date: 20150708