CN104762532B - A kind of acid and alkali-resistance chemical pump - Google Patents

A kind of acid and alkali-resistance chemical pump Download PDF

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CN104762532B
CN104762532B CN201510216279.1A CN201510216279A CN104762532B CN 104762532 B CN104762532 B CN 104762532B CN 201510216279 A CN201510216279 A CN 201510216279A CN 104762532 B CN104762532 B CN 104762532B
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parts
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hours
ceramic material
pump housing
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CN104762532A (en
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求才军
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Shanghai Pharmaceutical Technology Co., Ltd.
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YINCHUAN BOJU INDUSTRIAL PRODUCT DESIGN Co Ltd
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Priority to CN201610252604.4A priority patent/CN105714166B/en
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Abstract

A kind of acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;The composition of aluminium alloy and nickel alloy simply can reach the requirement of strength of acid and alkali-resistance chemical pump;The aluminium alloy of this composition and nickel alloy are carried out the surface treatment procedure of pickling and passivation, it is to avoid the problems such as any surface stain occur, makes acquisition surface clean and tidy.

Description

A kind of acid and alkali-resistance chemical pump
Technical field
The present invention relates to a kind of acid and alkali-resistance chemical pump, belongs to technical field of chemical.
Background technology
Chemical industry occupies very important position in national economy, and chemical pump also increasingly receives the concern of people as crucial corollary equipment.Owing to the characteristic of chemical medium is intricate, the requirement of user improves constantly in addition, requires higher to the material of pump flow passage components, material requires height, so the material cost of pump and production cost will improve, and particularly for some big pumps, cost increases substantially especially.
Summary of the invention
A kind of anticorrosion that the present invention is aiming at the problems referred to above and proposes, high temperature resistant, antiscale, chemical pump that cost is low:
A kind of acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body chemical composition is (weight): Zn:13-14, Si:8-9, Cu:4-5, Ni:2-3, Ti:0.8-0.9, V:0.6-0.7, Cr:0.6-0.7, Mg:0.3-0.4, Y:0.08-0.09, Zr:0.07-0.08, Fe:0.05-0.06, Mn:0.02-0.03, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 760-770 DEG C, pouring temperature is 720-725 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 20-30 part, propanoic acid 10-20 part, formic acid 1-5 part;Hydroxyacetic acid 1-2 part, alkyl imidazoline quaternary ammonium salt 1-5 part, 100 parts of ethylenediamine 1-2 part, water;
Passivating solution consists of (weight): N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 20-30 part, sulphuric acid 10-15 part, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10-15 part, polyimides 1-5 part, sodium formate 5-10 part, Sodium fluoroborate 1-5 part, buffer agent 1-3 part, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 70-80 part, silicon nitride 30-40 part, chromium carbide 10-20 part, titanium nitride 10-15 part, titanium oxide 5 parts, the pump housing after coating is heated, it is warming up to 400 DEG C, heating rate 75 DEG C/h, it is incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes (weight): boron oxide 40-50 part, boron carbide 35 parts, chromium carbide 20-30 part, titanium carbide 10-20 part, titanium nitride 5-10 part, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing.
It is characterized in that, nickel-base alloy impeller body chemical composition is (weight): Cu:11-12, Mo:7-8, Cr:4-5, Mn:2-3, W:0.8-0.9, V:0.5-0.6, Ag:0.2-0.3, Sb:0.08-0.09, Mg:0.06-0.07, Sn:0.04-0.05, Fe:0.02-0.03, Ce:0.01-0.02, Bi:0.01-0.02, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 20-30 part, alkyl imidazoline quaternary ammonium salt 10-15 part, thiourea 5-6 part, phosphatase 11-5 parts;Hydroxyacetic acid 1-2 part, 100 parts of ethylenediamine 1-2 part, water;
Passivating solution consists of (weight): sulphuric acid 20-25 part, sodium nitrite 10-15 part, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10-15 part, polyimides 1-5 part, sodium carbonate 5-10 part, Sodium fluoroborate 1-5 part, buffer agent 1-3 part, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 50-60 part, titanium nitride 10-20 part, titanium oxide 10-15 part, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.
Described a kind of acid and alkali-resistance chemical pump, aluminium alloy pump body chemical composition is (weight): Zn:13, Si:8, Cu:4, Ni:2, Ti:0.8, V:0.6, Cr:0.6, Mg:0.3, Y:0.08, Zr:0.07, Fe:0.05, Mn:0.02, surplus is Al and inevitable impurity.
Described a kind of acid and alkali-resistance chemical pump, aluminium alloy pump body chemical composition is (weight): Zn:14, Si:9, Cu:5, Ni:3, Ti:0.9, V:0.7, Cr:0.7, Mg:0.4, Y:0.09, Zr:0.08, Fe:0.06, Mn:0.03, surplus is Al and inevitable impurity.
Described a kind of acid and alkali-resistance chemical pump, aluminium alloy pump body chemical composition is (weight): Zn:13.5, Si:8.5, Cu:4.5, Ni:2.5, Ti:0.85, V:0.65, Cr:0.65, Mg:0.35, Y:0.085, Zr:0.075, Fe:0.055, Mn:0.025, surplus is Al and inevitable impurity.
Described a kind of acid and alkali-resistance chemical pump, nickel-base alloy impeller body chemical composition is (weight): Cu:11, Mo:7, Cr:4, Mn:2, W:0.8, V:0.5, Ag:0.2, Sb:0.08, Mg:0.06, Sn:0.04, Fe:0.02, Ce:0.01, Bi:0.01, surplus is Ni and inevitable impurity.
Described a kind of acid and alkali-resistance chemical pump, nickel-base alloy impeller body chemical composition is (weight): Cu:12, Mo:8, Cr:5, Mn:3, W:0.9, V:0.6, Ag:0.3, Sb:0.09, Mg:0.07, Sn:0.05, Fe:0.03, Ce:0.02, Bi:0.02, surplus is Ni and inevitable impurity.
Described a kind of acid and alkali-resistance chemical pump, nickel-base alloy impeller body chemical composition is (weight): Cu:11.5, Mo:7.5, Cr:4.5, Mn:2.5, W:0.85, V:0.55, Ag:0.25, Sb:0.085, Mg:0.065, Sn:0.045, Fe:0.025, Ce:0.015, Bi:0.015, surplus is Ni and inevitable impurity.
Described a kind of acid and alkali-resistance chemical pump, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 75 parts, silicon nitride 35 parts, chromium carbide 15 parts, titanium nitride 13 parts, titanium oxide 5 parts.
Described a kind of acid and alkali-resistance chemical pump, boron oxide series ceramic material layer includes (weight): boron oxide 45 parts, boron carbide 35 parts, chromium carbide 25 parts, titanium carbide 15 parts, titanium nitride 7 parts.
Described a kind of acid and alkali-resistance chemical pump, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 55 parts, titanium nitride 15 parts, titanium oxide 13 parts, chromium carbide 10 parts.
A kind of anticorrosion, high temperature resistant, antiscale, chemical pump that cost is low and preparation method thereof: it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body chemical composition is (weight): Zn:13-14, Si:8-9, Cu:4-5, Ni:2-3, Ti:0.8-0.9, V:0.6-0.7, Cr:0.6-0.7, Mg:0.3-0.4, Y:0.08-0.09, Zr:0.07-0.08, Fe:0.05-0.06, Mn:0.02-0.03, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 760-770 DEG C, pouring temperature is 720-725 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 20-30 part, propanoic acid 10-20 part, formic acid 1-5 part;Hydroxyacetic acid 1-2 part, alkyl imidazoline quaternary ammonium salt 1-5 part, 100 parts of ethylenediamine 1-2 part, water;
Passivating solution consists of (weight): N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 20-30 part, sulphuric acid 10-15 part, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10-15 part, polyimides 1-5 part, sodium formate 5-10 part, Sodium fluoroborate 1-5 part, buffer agent 1-3 part, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 70-80 part, silicon nitride 30-40 part, chromium carbide 10-20 part, titanium nitride 10-15 part, titanium oxide 5 parts, the pump housing after coating is heated, it is warming up to 400 DEG C, heating rate 75 DEG C/h, it is incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes (weight): boron oxide 40-50 part, boron carbide 35 parts, chromium carbide 20-30 part, titanium carbide 10-20 part, titanium nitride 5-10 part, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing.
It is characterized in that, nickel-base alloy impeller body chemical composition is (weight): Cu:11-12, Mo:7-8, Cr:4-5, Mn:2-3, W:0.8-0.9, V:0.5-0.6, Ag:0.2-0.3, Sb:0.08-0.09, Mg:0.06-0.07, Sn:0.04-0.05, Fe:0.02-0.03, Ce:0.01-0.02, Bi:0.01-0.02, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 20-30 part, alkyl imidazoline quaternary ammonium salt 10-15 part, thiourea 5-6 part, phosphatase 11-5 parts;Hydroxyacetic acid 1-2 part, 100 parts of ethylenediamine 1-2 part, water;
Passivating solution consists of (weight): sulphuric acid 20-25 part, sodium nitrite 10-15 part, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10-15 part, polyimides 1-5 part, sodium carbonate 5-10 part, Sodium fluoroborate 1-5 part, buffer agent 1-3 part, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 50-60 part, titanium nitride 10-20 part, titanium oxide 10-15 part, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.
Described pump housing inner surface is be transmitted medium to be touched the part on pump body surface time internal by pump, and pump housing remainder is pump housing outer surface.
Pump also includes the pump cover being covered on pump housing end, and the pump housing is formed in cavity with pump cover impeller.
Foregoing invention content having the beneficial effects that relative to prior art: 1) composition of aluminium alloy and nickel alloy simply can reach the requirement of strength of acid and alkali-resistance chemical pump;2) aluminium alloy of this composition and nickel alloy are carried out the surface treatment procedure of pickling and passivation, it is to avoid the problems such as any surface stain occur, makes acquisition surface clean and tidy;3) by aluminium alloy and nickel alloy surfaces coated ceramic material, improving the acid and alkali-resistance of material, high temperature resistant, anti-scaling property.
Detailed description of the invention
In order to the technical characteristic of the present invention, purpose and effect are more clearly understood from, now describe the specific embodiment of the present invention in detail.
Embodiment 1
A kind of acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body chemical composition is (weight): Zn:13, Si:8, Cu:4, Ni:2, Ti:0.8, V:0.6, Cr:0.6, Mg:0.3, Y:0.08, Zr:0.07, Fe:0.05, Mn:0.02, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 760 DEG C, pouring temperature is 720 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 20 parts, propanoic acid 10 parts, 1 part of formic acid;Hydroxyacetic acid 1 part, alkyl imidazoline quaternary ammonium salt 1 part, ethylenediamine 1 part, 100 parts of water;
Passivating solution consists of (weight): N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 20 parts, 10 parts of sulphuric acid, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10 parts, polyimides 1 part, sodium formate 5 parts, Sodium fluoroborate 1 part, buffer agent 1 part, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 70 parts, silicon nitride 30 parts, chromium carbide 10 parts, titanium nitride 10 parts, titanium oxide 5 parts, is heated the pump housing after coating, is warming up to 400 DEG C, heating rate 75 DEG C/h, be incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, be incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes (weight): boron oxide 40 parts, boron carbide 35 parts, chromium carbide 20 parts, titanium carbide 10 parts, titanium nitride 5 parts, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing.
It is characterized in that, nickel-base alloy impeller body chemical composition is (weight): Cu:11, Mo:7, Cr:4, Mn:2, W:0.8, V:0.5, Ag:0.2, Sb:0.08, Mg:0.06, Sn:0.04, Fe:0.02, Ce:0.01, Bi:0.01, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 20 parts, alkyl imidazoline quaternary ammonium salt 10 parts, thiourea 5 parts, phosphatase 11 part;Hydroxyacetic acid 1 part, ethylenediamine 1 part, 100 parts of water;
Passivating solution consists of (weight): 20 parts of sulphuric acid, sodium nitrite 10 parts, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10 parts, polyimides 1 part, sodium carbonate 5 parts, Sodium fluoroborate 1 part, buffer agent 1-3 part, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 50 parts, titanium nitride 10 parts, titanium oxide 10 parts, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.
Embodiment 2
A kind of acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body chemical composition is (weight): Zn:14, Si:9, Cu:5, Ni:3, Ti:0.9, V:0.7, Cr:0.7, Mg:0.4, Y:0.09, Zr:0.08, Fe:0.06, Mn:0.03, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 770 DEG C, pouring temperature is 725 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 30 parts, propanoic acid 20 parts, 5 parts of formic acid;Hydroxyacetic acid 2 parts, alkyl imidazoline quaternary ammonium salt 5 parts, ethylenediamine 2 parts, 100 parts of water;
Passivating solution consists of (weight): N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 30 parts, 15 parts of sulphuric acid, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 15 parts, polyimides 5 parts, sodium formate 10 parts, Sodium fluoroborate 5 parts, buffer agent 3 parts, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 80 parts, silicon nitride 40 parts, chromium carbide 20 parts, titanium nitride 15 parts, titanium oxide 5 parts, is heated the pump housing after coating, is warming up to 400 DEG C, heating rate 75 DEG C/h, be incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, be incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes (weight): boron oxide 50 parts, boron carbide 35 parts, chromium carbide 30 parts, titanium carbide 20 parts, titanium nitride 10 parts, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing.
It is characterized in that, nickel-base alloy impeller body chemical composition is (weight): Cu:12, Mo:8, Cr:5, Mn:3, W:0.9, V:0.6, Ag:0.3, Sb:0.09, Mg:0.07, Sn:0.05, Fe:0.03, Ce:0.02, Bi:0.02, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 30 parts, alkyl imidazoline quaternary ammonium salt 15 parts, thiourea 6 parts, phosphoric acid 5 parts;Hydroxyacetic acid 2 parts, ethylenediamine 2 parts, 100 parts of water;
Passivating solution consists of (weight): 25 parts of sulphuric acid, sodium nitrite 15 parts, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 15 parts, polyimides 5 parts, sodium carbonate 10 parts, Sodium fluoroborate 5 parts, buffer agent 3 parts, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 60 parts, titanium nitride 20 parts, titanium oxide 15 parts, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.
Embodiment 3
A kind of acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body chemical composition is (weight): Zn:13.5, Si:8.5, Cu:4.5, Ni:2.5, Ti:0.85, V:0.65, Cr:0.65, Mg:0.35, Y:0.085, Zr:0.075, Fe:0.055, Mn:0.025, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 765 DEG C, pouring temperature is 723 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 25 parts, propanoic acid 15 parts, 3 parts of formic acid;Hydroxyacetic acid 1.5 parts, alkyl imidazoline quaternary ammonium salt 3 parts, ethylenediamine 1.5 parts, 100 parts of water;
Passivating solution consists of (weight): N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 25 parts, 13 parts of sulphuric acid, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 13 parts, polyimides 3 parts, sodium formate 7 parts, Sodium fluoroborate 3 parts, buffer agent 2 parts, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 75 parts, silicon nitride 35 parts, chromium carbide 15 parts, titanium nitride 13 parts, titanium oxide 5 parts, is heated the pump housing after coating, is warming up to 400 DEG C, heating rate 75 DEG C/h, be incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, be incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes (weight): boron oxide 45 parts, boron carbide 35 parts, chromium carbide 25 parts, titanium carbide 15 parts, titanium nitride 7 parts, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing.
It is characterized in that, nickel-base alloy impeller body chemical composition is (weight): Cu:11.5, Mo:7.5, Cr:4.5, Mn:2.5, W:0.85, V:0.55, Ag:0.25, Sb:0.085, Mg:0.065, Sn:0.045, Fe:0.025, Ce:0.015, Bi:0.015, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 25 parts, alkyl imidazoline quaternary ammonium salt 13 parts, thiourea 5.5 parts, phosphoric acid 3 parts;Hydroxyacetic acid 1.5 parts, ethylenediamine 1.5 parts, 100 parts of water;
Passivating solution consists of (weight): 23 parts of sulphuric acid, sodium nitrite 13 parts, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 13 parts, polyimides 3 parts, sodium carbonate 7 parts, Sodium fluoroborate 3 parts, buffer agent 2 parts, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 55 parts, titanium nitride 15 parts, titanium oxide 13 parts, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.
Embodiment 4
A kind of acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body chemical composition is (weight): Zn:13.2, Si:8.1, Cu:4.3, Ni:2.4, Ti:0.82, V:0.61, Cr:0.61, Mg:0.33, Y:0.083, Zr:0.074, Fe:0.053, Mn:0.022, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 762 DEG C, pouring temperature is 721 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 21 parts, propanoic acid 12 parts, 2 parts of formic acid;Hydroxyacetic acid 1.2 parts, alkyl imidazoline quaternary ammonium salt 2 parts, ethylenediamine 1.1 parts, 100 parts of water;
Passivating solution consists of (weight): N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 21 parts, 11 parts of sulphuric acid, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 11 parts, polyimides 2 parts, sodium formate 6 parts, Sodium fluoroborate 2 parts, buffer agent 1.3 parts, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 72 parts, silicon nitride 31 parts, chromium carbide 12 parts, titanium nitride 11 parts, titanium oxide 5 parts, is heated the pump housing after coating, is warming up to 400 DEG C, heating rate 75 DEG C/h, be incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, be incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes (weight): boron oxide 42 parts, boron carbide 35 parts, chromium carbide 22 parts, titanium carbide 11 parts, titanium nitride 6 parts, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing.
It is characterized in that, nickel-base alloy impeller body chemical composition is (weight): Cu:11.2, Mo:7.3, Cr:4.4, Mn:2.2, W:0.82, V:0.52, Ag:0.21, Sb:0.081, Mg:0.063, Sn:0.044, Fe:0.023, Ce:0.012, Bi:0.012, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 21 parts, alkyl imidazoline quaternary ammonium salt 11 parts, thiourea 5.3 parts, phosphoric acid 2 parts;Hydroxyacetic acid 1.3 parts, ethylenediamine 1.2 parts, 100 parts of water;
Passivating solution consists of (weight): 21 parts of sulphuric acid, sodium nitrite 11 parts, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 11 parts, polyimides 2 parts, sodium carbonate 6 parts, Sodium fluoroborate 2 parts, buffer agent 1.4 parts, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 52 parts, titanium nitride 11 parts, titanium oxide 11 parts, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.
Embodiment 5
A kind of acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body chemical composition is (weight): Zn:13.7, Si:8.8, Cu:4.9, Ni:2.7, Ti:0.86, V:0.67, Cr:0.68, Mg:0.36, Y:0.087, Zr:0.078, Fe:0.057, Mn:0.028, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 769 DEG C, pouring temperature is 724 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 28 parts, propanoic acid 18 parts, 4 parts of formic acid;Hydroxyacetic acid 1.8 parts, alkyl imidazoline quaternary ammonium salt 1.7 parts, ethylenediamine 1.7 parts, 100 parts of water;
Passivating solution consists of (weight): N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 27 parts, 14 parts of sulphuric acid, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 14 parts, polyimides 4 parts, sodium formate 9 parts, Sodium fluoroborate 4 parts, buffer agent 2.7 parts, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes (weight): tungsten carbide 79 parts, silicon nitride 38 parts, chromium carbide 17 parts, titanium nitride 14 parts, titanium oxide 5 parts, is heated the pump housing after coating, is warming up to 400 DEG C, heating rate 75 DEG C/h, be incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, be incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes (weight): boron oxide 48 parts, boron carbide 35 parts, chromium carbide 26 parts, titanium carbide 19 parts, titanium nitride 9 parts, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing.
It is characterized in that, nickel-base alloy impeller body chemical composition is (weight): Cu:11.7, Mo:7.7, Cr:4.6, Mn:2.9, W:0.87, V:0.58, Ag:0.27, Sb:0.086, Mg:0.067, Sn:0.048, Fe:0.027, Ce:0.018, Bi:0.017, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of (weight): take Fluohydric acid. 26 parts, alkyl imidazoline quaternary ammonium salt 14 parts, thiourea 5.8 parts, phosphatase 24 part;Hydroxyacetic acid 1.8 parts, ethylenediamine 1.7 parts, 100 parts of water;
Passivating solution consists of (weight): 24 parts of sulphuric acid, sodium nitrite 14 parts, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 14 parts, polyimides 4 parts, sodium carbonate 9 parts, Sodium fluoroborate 4 parts, buffer agent 2.7 parts, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes (weight): zirconium oxide 100 parts, tungsten carbide 56 parts, titanium nitride 17 parts, titanium oxide 14 parts, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.

Claims (1)

1. an acid and alkali-resistance chemical pump, it includes a pump housing and is installed on the impeller of described pump body, the pump housing includes: the boron oxide series ceramic material layer of aluminium alloy pump body, the tungsten carbide series ceramic material layer of pump housing outer surface and pump housing inner surface, described impeller includes nickel-base alloy impeller body and impeller body external oxidation zirconium series ceramic material layer;
Aluminium alloy pump body is with weight chemical composition for Zn:13-14, Si:8-9, Cu:4-5, Ni:2-3, Ti:0.8-0.9, V:0.6-0.7, Cr:0.6-0.7, Mg:0.3-0.4, Y:0.08-0.09, Zr:0.07-0.08, Fe:0.05-0.06, Mn:0.02-0.03, surplus is Al and inevitable impurity;
Aluminium alloy pump body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast: smelting temperature: 760-770 DEG C, pouring temperature is 720-725 DEG C;After the demoulding, the pump housing obtained carries out heat treatment: be first heated by the pump housing, is warming up to 450 DEG C, heating rate 100 DEG C/h, be incubated 6 hours, after be cooled to 300 DEG C, rate of temperature fall 50 DEG C/h, be incubated 7 hours, after be warming up to 400 DEG C, heating rate 100 DEG C/h, be incubated 3 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, be incubated 6 hours, after be again cooled to 150 DEG C, rate of temperature fall 10 DEG C/h, being incubated 5 hours, rear air cooling is to room temperature
Afterwards pump housing surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of with parts by weight: take Fluohydric acid. 20-30 part, propanoic acid 10-20 part, formic acid 1-5 part;Hydroxyacetic acid 1-2 part, alkyl imidazoline quaternary ammonium salt 1-5 part, 100 parts of ethylenediamine 1-2 part, water;
Passivating solution consists of with parts by weight: N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane 20-30 part, sulphuric acid 10-15 part, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10-15 part, polyimides 1-5 part, sodium formate 5-10 part, Sodium fluoroborate 1-5 part, buffer agent 1-3 part, 200 parts of water;
Pump housing outer surface after passivation is coated tungsten carbide series ceramic material;Tungsten carbide series ceramic material layer is formed by being coated in pump housing outer surface, tungsten carbide series ceramic material layer thickness 0.4mm, tungsten carbide series ceramic material layer includes with parts by weight: tungsten carbide 70-80 part, silicon nitride 30-40 part, chromium carbide 10-20 part, titanium nitride 10-15 part, titanium oxide 5 parts, the pump housing after coating is heated, it is warming up to 400 DEG C, heating rate 75 DEG C/h, it is incubated 5 hours, after be cooled to 250 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 3 hours, after be again cooled to 150 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards pump housing inner surface is coated boron oxide series ceramic material;Boron oxide series ceramic material layer is formed by being coated in pump housing inner surface, boron oxide series ceramic material layer thickness 0.5mm, boron oxide series ceramic material layer includes with parts by weight: boron oxide 40-50 part, boron carbide 35 parts, chromium carbide 20-30 part, titanium carbide 10-20 part, titanium nitride 5-10 part, the pump housing after coating is heated, it is warming up to 450 DEG C, heating rate 50 DEG C/h, it is incubated 4 hours, after be cooled to 350 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature, obtain the final pump housing,
It is characterized in that, nickel-base alloy impeller body is with weight chemical composition for Cu:11-12, Mo:7-8, Cr:4-5, Mn:2-3, W:0.8-0.9, V:0.5-0.6, Ag:0.2-0.3, Sb:0.08-0.09, Mg:0.06-0.07, Sn:0.04-0.05, Fe:0.02-0.03, Ce:0.01-0.02, Bi:0.01-0.02, surplus is Ni and inevitable impurity;
Nickel-base alloy impeller body preparation method: comprise the following steps: according to aforementioned proportion alloyage, raw material melting, cast, after the demoulding, the impeller obtained carries out heat treatment: be first heated by impeller, it is warming up to 950 DEG C, heating rate 100 DEG C/h, it is incubated 5 hours, after be cooled to 750 DEG C, rate of temperature fall 50 DEG C/h, it is incubated 4 hours, after be warming up to 850 DEG C, heating rate 100 DEG C/h, it is incubated 3 hours, after be again cooled to 550 DEG C, rate of temperature fall 75 DEG C/h, it is incubated 3 hours, after be again cooled to 350 DEG C, rate of temperature fall 70 DEG C/h, it is incubated 5 hours, rear air cooling is to room temperature,
Afterwards impeller surface is carried out pickling and Passivation Treatment, wherein:
Pickle consists of with parts by weight: take Fluohydric acid. 20-30 part, alkyl imidazoline quaternary ammonium salt 10-15 part, thiourea 5-6 part, phosphatase 11-5 parts;Hydroxyacetic acid 1-2 part, 100 parts of ethylenediamine 1-2 part, water;
Passivating solution consists of with parts by weight: sulphuric acid 20-25 part, sodium nitrite 10-15 part, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane 10-15 part, polyimides 1-5 part, sodium carbonate 5-10 part, Sodium fluoroborate 1-5 part, buffer agent 1-3 part, 200 parts of water;
Passivation posterior lobe wheel outer surface is coated zirconium oxide series ceramic material;Zirconium oxide series ceramic material layer is formed by being coated in impeller outer surface, zirconium oxide series ceramic material layer thickness 0.4mm, zirconium oxide series ceramic material layer includes with parts by weight: zirconium oxide 100 parts, tungsten carbide 50-60 part, titanium nitride 10-20 part, titanium oxide 10-15 part, chromium carbide 10 parts, impeller after coating is heated, it is warming up to 800 DEG C, heating rate 100 DEG C/h, it is incubated 6 hours, after be cooled to 500 DEG C, rate of temperature fall 40 DEG C/h, it is incubated 5 hours, after be again cooled to 200 DEG C, rate of temperature fall 25 DEG C/h, it is incubated 4 hours, rear air cooling is to room temperature, obtain final impeller.
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