CN104761216B - A kind of road pavements and preparation method thereof with the compound electroslag of building waste - Google Patents

A kind of road pavements and preparation method thereof with the compound electroslag of building waste Download PDF

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CN104761216B
CN104761216B CN201410550365.1A CN201410550365A CN104761216B CN 104761216 B CN104761216 B CN 104761216B CN 201410550365 A CN201410550365 A CN 201410550365A CN 104761216 B CN104761216 B CN 104761216B
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building waste
electroslag
road
exciting agent
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CN104761216A (en
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韩先福
贺伟力
吴波玲
谢小元
邢丽君
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses road pavements and preparation method thereof made from the compound electroslag of building waste, total weight based on the road pavements, including micro mist active made from phosphorus slag 2 18 weight %, 25 40 weight % electroslags, earth material and 0.02 0.06 weight % exciting agents isolated from building waste 40 60 weight %.The road pavements of the present invention make building waste be fully used while meeting road index request.

Description

A kind of road pavements and preparation method thereof with the compound electroslag of building waste
Technical field
The present invention relates to a kind of road pavements and preparation method thereof with the compound electroslag of building waste.
Background technology
Building waste refers mainly to build, unit in charge of construction or it is personal all kinds of structures, building etc. are built, repaired, Remove and carry out all kinds of wastes such as the soil, waste residue, the mortar that are generated during house decoraton.Different types of building structure production The basic composition of raw building waste is consistent, and mortar, the waste residue that main component includes soil, is scattered, bituminous concrete fragment are beaten Remaining armored concrete pile crown is blocked in stake, and cement concrete picks the masonry that chisel generates, various old metal, timber, all kinds of building materials The packaging material of product, wall insulated board, the waste material and other wastes that fitment process generates.
Electroslag be using the solid waste being discharged during electric furnace smelting metal, main component be calcium, iron, copper, silicon, The oxides such as magnesium, aluminium, manganese, phosphorus.It common are steel-smelting electric furnace slag and copper metallurgy electroslag.The main utilization ways of electroslag are in smelting Refining intra-company voluntarily recycles, and can melt down as raw materials for metallurgy, it can also be used to highway subgrade, railway bed, and be used for Produce cement raw material, improvement soil etc..In this year, with the increase of circuit output of steel, the discharge capacity of electroslag also accordingly increases, If electroslag is not comprehensively utilized, more and more soils are not only taken up, also can cause environmental pollution, therefore electricity The comprehensive utilization of clinker is to realizing that the sustainable development of steel and iron industry is of great significance.
On the other hand, building waste is compared with other municipal refuses, and there is less toxic, harmless, resourcebility the spies such as to utilize Point, with the fast development of urban construction, natural material is by increasingly depleted, if building waste carried out by certain technology Effective regeneration utilizes, and can not only solve this contradiction, moreover it is possible to eliminate harm of the rubbish to environment, realize economic sustainable development Exhibition.The research that China recycles building waste is than later, though achieving certain achievement in research at present, but still lacks compared with system Research, lack the standard and regulation of perfect regeneration techniques.In China, builds different kinds of roads and need a large amount of material, if It can be by building waste in road engineering, then great economic value will to be will produce.
Meanwhile diversity and the road pavements increasingly strict standard of building waste such as require at the factors so that build Application of the building refuse in road pavements is subject to many limitations, such as building waste utilization rate is not high, road pavements Ratio shared by middle building waste is smaller, etc..
CN101343852A discloses a kind of method for filling highway subgrade using steel slag, and step is:(1) using useless Slag is filling roadbed;(2) the filling roadbed fill core concrete of slag need to be controlled, ensures the stability of roadbed;(3) slag railway embankment Vibrated roller layered rolling should be used, slag should be within the scope of optimum moisture content when rolling, using test section experiment Method determination suitably rolls equipment, is calculated using maximum dry density and the optimum moisture content compactness filling roadbed as slag Standard;(4) cross-sectional design of steel slag filled-up road embankment, including depth of fill, side slope of embankment ratio of slope, fill thickness, closedtop layer, underseal Layer, interlayer, bank protection and drainage system.The method of the present invention is easy, easy to operate, and stacking place and the environment for reducing slag are dirty Dye, turns waste into wealth, promotes environmental protection, solve the problems, such as highway engineering filler deficiency, at low cost, the roadbed filled out Quality can meet the construction requirement of High-Grade Highway Subgrade.
CN1133269A has opened a kind of cementitious material and production method being used for road engineering and other civil engineerings, production Product are mainly used for wear-resisting requirement, corrosion resistant engineering and anti-drying shrinkage is more demanding, the lower other engineerings of the heat of hydration, and feature exists In the product (cement) be by the slag and slag, flyash, portland cement clinker, sulfuric acid containing aluminium after pre- resolution processing and magnetic separation What salt and silicate mineral many kinds of substance grinding mixed.
CN101239804A discloses a kind of method manufacturing building materials using building waste, successively to urban architecture material Sorted, magnetic separation, primary fragmentation and gravity separation, building waste is separated into heavy material, light material and mineral materials, and will For manufacturing construction material after second-time breakage, the raw material of the construction material includes the mineral materials:Fibre material 0-30 parts of 5-10 parts, 40-60 parts of mineral materials, 20-30 parts of low-water cement and unclassified stores, the production process of the construction material It for fibre material, mineral materials and unclassified stores to be uniformly mixed, adds low-water cement and is uniformly mixed, water stirring is added to be slurried, It is placed in vibration moulding or extrusion forming in mold, forms structural lumber product after natural curing.In the patent document, only The mineral materials in building waste are utilized, building waste overall utilization is low, obtain mineral materials the step of it is cumbersome, and The ratio of construction material Minerals material is not high, when even more important, the building waste be used to prepare plate product, rather than It is used to prepare the road pavements more demanding to intensity, water resistance.
CN101348343A discloses a kind of building materials and preparation method thereof produced using building waste, the technology to be solved Problem is to make that material configuration is simple, reduces cost, uses following technical scheme:A kind of building materials produced using building waste, Including weight ratio number be:85-97 parts of building waste, 3-15 parts of quick lime, the building waste include masonry and concrete, Effective CaO content >=85% in the quick lime.This approach includes the following steps:(1) primary election is carried out to building waste;(2) Comminuted starting materials, it is to be milled to the quick lime of CaO content >=85% to 4mm more than 0 that building waste raw material, which are crushed to granularity, Less than 100 mesh;(3) raw material coordinate, by the building waste that crushed and quick lime fine powder by weight building waste 85-97 Part, 3-15 parts of quick lime are transported to slaking silos after being mixed evenly, stop 1-3 hours;(4) be molded, from slaking silos come out material into Enter blender, after the 5-8% water mixs of total dry powder dosage are added, is delivered to feed bin, is pressed on brick machine variously-shaped Proximate matter, the pressure used are 200-1500 tons, 1-3 seconds pressing time;(5) autoclave curing is 190-230 DEG C in temperature, pressure Power conserves 6-10 hours, as building materials finished product under conditions of being 7-10kg.In the patent document, it is mainly used for being manufactured Building material product, can not be far from enough as road pavements, such as intensity.
WO2006033561A1 discloses a kind of method of building waste sorting.In the method, it will be ground into pre- The building castoff being sized is added in the liquid of precipitation tank, and is separated into various components in slot according to proportion, In, the liquid has the reference specific gravity lower but higher than the proportion of remaining ingredient than recycling the proportion of component, to only make to return The component of receipts is detached by being deposited to the bottom of the precipitation tank.According to the method, will can easily be included in Other impurity in building castoff are detached with the good repeatable aggregate utilized.Specifically, to the reference of separation liquid Proportion carries out adjustment appropriate, to even can easily by than the various impurity of water weight (tile, common brick, bituminous concrete, Cement lumps etc.) it is detached with the repeatable aggregate utilized.Concern is primarily with the sortings of building waste for the document.
JP2006257681A discloses a kind of method manufacturing mineral material using building waste, and this method can be effective The volatilization for reducing the volatile organic compounds that building waste is generated in high-temperature process, by the way that shell burns and crushes production Raw porosity shell particle adsorbs the volatile organic compound generated when building waste high-temperature process with the material Object, to keep the recycling of building waste more green and safe.This method cost is relatively high.
KR100938212B1 discloses a kind of composition for building the road, the composition include 20-40 weight % resins, 22-27 weight % environmental protection gathers materials, 22-27 weight % recycling chip material, 13-18 weight percent fillers, 1.5-5 weight pigment and and 1.5-3 weight % common additives.The composition cost contains a large amount of resins, and cost is relatively high and not ageing-resistant, additionally, due to Lack cement component, at least intensity wretched insufficiency.
Non-patent literature " experimental study that construction refuse regenerated micro mist utilizes ", Ma Chuntao etc., Ningxia engineering technology, the 8th It rolled up for the 1st phase, in March, 2009 discloses the method for manufacture and use thereof of construction refuse regenerated micro mist, and the raw material of wherein regenerative micro powder is Durings broken, screening of regenerative bone material by concrete etc., inevitably results from and account for recycled aggregate quality 10% or so, grain size <The fine powder material of 0.16mm, the maximum specific surface area that grinding obtains micro mist is only 735.4m2/kg。
Need a kind of road pavements with the compound electroslag of building waste so that the utilization of building waste and electroslag The performance of rate height and the road pavements can reach the performance of presently used road pavements.
Invention content
In order to overcome the above-mentioned problems in the prior art, the present inventor is by further investigation, it is proposed that new solution Scheme so that the primary raw material of road pavements is building waste and electroslag, and can make building waste and electroslag The road pavements performance be comprehensively utilized, prepared completely can be up to standard.The present invention provides following technical solutions:
On the one hand, a kind of road pavements are provided, the total weight based on the road pavements, it includes 2- Micro mist active made from phosphorus slag 18 weight %, 25-40 weight % electroslags, % is from building waste for 40-60 weight Isolated earth material and 0.02-0.06 weight % exciting agents.
The content of the active micro mist made from phosphorus slag is preferably 8-15 weight %, more preferably 10-12 weights Measure %.
The content of the electroslag is preferably 20-30 weight %, more preferable 20-25 weight %.
The content of the isolated earth material from building waste is preferably 40-55 weight %, more preferable 40-50 Weight %.
The content of the exciting agent is preferably 0.02-0.06 weight %, more preferable 0.03-0.05 weight %.
The road pavements preferably do not include cement, pitch or cement concrete.
The active micro mist can be by crushing phosphorus slag, grinding acquisition.The phosphorus slag can be with electric furnace It is obtained with calcium silicates fusant as main component when legal system takes yellow phosphorus, the phosphorus slag obtained through quenching.
The specific surface area of the active micro mist can be 650-2000m2/ kg, preferably 1000-2000m2/ kg, more It is preferred that 1500-1800m2/kg。
The earth material can be the soil separated from building waste and great soil group impurity.
In the road pavements of the present invention, exciting agent can be compound bio curing agent, or bases excites Agent and/or salt exciting agent, or be combination thereof.
The electroslag of the present invention is preferably treated electroslag, and wherein the content of free calcium oxide is less than 1 weight %. The processing procedure can be as follows:
(1) make under electroslag slag falls, high pressure gas injected into the slag fallen, slag is separated into tiny droplets, The high pressure gas is then to be quenched tiny droplets with the air of surrounding, the matter of electroslag with nitrogen, argon gas and/or helium The ratio for measuring the mass flow (g/s) of flow/injection high pressure gas is 0.6-1.2, and the average-size of electroslag after cooling exists 1mm-4mm;
(2) electroslag is ground, until specific surface area is more than 1500m2/kg;With
(3) electroslag after grinding at a temperature of 500-1000 DEG C is calcined into 6-36, preferably 12-24 hours, then existed It is cooled to room temperature under natural conditions.
It is further preferred that the electroslag after the calcining that the step (3) is obtained is in siliceous salt and/or the water of aluminium containing salt Impregnate 5 days or more, preferably 10 days or more in solution, the solution of the siliceous salt or aluminium containing salt can be (NH4)2SiO3Or NH4 [Al(OH)4] 20-50 weight % aqueous solution.The inventors discovered that wherein NH4 +Presence can enhance electroslag to Si and The absorption of Al, to further enhance the activity index of electroslag.
In addition, in the present invention, by grinding, it is in crystalline state that unbodied electroslag can be made, which to be changed into most of, brilliant It is mainly mutually larnite and magnesium oxide, so as to significantly reduce free CaO content, to reduce the unstability of electroslag Property.Inventors have surprisingly discovered that by using the processed electroslag, the road of electroslag making can be used The service life on road improves 30-50%.
It is prepared as the regenerative micro powder of raw material using building waste existing, the raw material that uses substantially is useless coagulation Soil prepares the thin particulate matter generated in aggregate, and the micro mist prepared is difficult to obtain larger specific surface area.With greater need for pointing out , prepared as the regenerative micro powder of raw material using building waste existing, in order to make building obtained or road pavements It meets the requirements, only substitutes part of cement in concrete material with regenerative micro powder, and cement cannot be substituted completely.
The present inventor has now surprisingly been found that, by being crushed, being ground by phosphorus slag, can obtain the performance of high surface area Very excellent micro mist in certain aspect of performance has been more than cement after by the excitation of the exciting agent of the present invention, enabling complete It is complete to substitute cement conventionally used in road pavements, and the performance indicator required by urban road laying can be reached simultaneously.It pushes away Survey its reason, it may be possible to because the concrete in building waste is compared with phosphorus slag, water imbibition is larger, intensity is relatively low, brittleness is larger, These features cause the micro mist prepared by regenerated waste concrete to be difficult to substitute the cement in road pavements completely.Compared to it Under, phosphorus slag powder is used as road pavements in reaction, the SiO in chemical composition2And Al2O3In isoreactivity component and exciting agent Component such as calcium hydroxide reaction, the products such as hydrated calcium silicate, drated calcium aluminate or hydrated calcium aluminate sulfate are generated, to be formed Cement strength.
The present inventors have additionally discovered that the specific surface area of active micro mist is only in 650-2000m2In the range of/kg The substitution effect that cement can effectively be played makes road pavements obtain required compression strength.When the specific surface area of micro mist Less than 650m2When/kg, then the lateral reactivity of the micro mist is inadequate, such as keeps the compression strength of road, cracking resistance insufficient.And work as Specific surface area is more than 2000m2When/kg, then performance improves no longer notable and manufacturing cost and increases.In contrast, when using useless When abandoning the grinding of concrete progress micro mist, since its water imbibition is big, it is easy to lead to humidity, and due to complicated component, including one Certainty ratio is difficult to the sand grains ground, is difficult to obtain 500m by grinding2The specific surface area of/kg or more, it is described in addition The features such as water imbibition is big, intensity is low leads to the cement for being merely capable of substituting finite part in road pavements.In the present invention The grinding of phosphorus slag can carry out in the presence of abrasive media, and the abrasive media is preferably zirconium silicate ball and yttrium stable zirconium oxide ball With 4:1~6:The blending agent of 1 (weight ratio).
Be when producing yellow phosphorus with electric furnace process, it is obtained with calcium silicates fusant as main component, through quenching, as It is granulated electric furnace phosphoric slag, abbreviation phosphorus slag, these all provide sufficient source for the preparation of micro mist of the present invention.
About building waste component, from the point of view of the component that old building removes rubbish, concrete proportion is up to 50% More than, followed by soil (about 10%), stone and rubble (about 10%) etc.;From the point of view of the component of New Buildings construction rubbish, Soil ratio about 30% or more, followed by stone and rubble (about 25%), concrete (about 20%) etc..These are road of the present invention Earth material provides sufficient source in paver.
In the road pavements of the present invention, exciting agent can be compound bio curing agent, or bases excites Agent and/or salt exciting agent, or can be combination thereof, such as compound bio curing agent and bases exciting agent and/or salt The weight ratio of class exciting agent can be (1~2):(3~5).
The compound bio curing agent is preferably hard native enzyme, keratinase and phosphatase with (10~15):(1~2):(1~ 2) mixture of weight ratio.
By the specific combination of 3 kinds of enzymes, it can make to play mutual promoting action between them, such as phosphatase makes With the water stability that can enhance hard native enzyme.In the present invention, when the road pavements using the compound bio curing agent When as base material, the particularly advantageous stability for having earthen materia, enabling significantly improve unconfined compressive strength, bending resistance Performance, resistance to compression and anti-bending rollering modulus are drawn, more particularly to make unconfined compressive strength cure relative to the compound bio is not added Agent can such as when as subbase course material using the road pavements of single creature exciting agent (such as hard native enzyme) Improve at least about 17%, this synergy be those skilled in the art according to existing knowledge it is unexpected.The present invention's Compound bio curing agent can also increase the stability of paver, extend the service life of road, and can be to long-term existence In base, solidification effect can be kept for a long time.
In the road pavements of the present invention, about the bases exciting agent and/or salt exciting agent, preferably bases The combination of exciting agent and salt exciting agent, i.e. composite exciting agent.Alkali-activated carbonatite is mainly the OH for increasing slurry-Concentration improves liquid phase Basicity makes the pH value of liquid phase keep about 12 or so, this is conducive to the formation of entringite and C3S、C2The raising of S hydration rates, from And excite the activity of micro mist in road pavements.
The present inventors have additionally discovered that being likely difficult to road pavements is made to reach most ideal by single alkali-activator to want It asks, the matching of exciting agent and other materials is poor, and the stability of road pavements is undesirable.The present inventor is by a large amount of Research and experiment, seek the optimum matching relation of composite exciting agent and the micro mist and soil class raw material, finally found that usually also It is preferably added to a certain amount of salt exciting agent.
The composite exciting agent is the composition of bases exciting agent A and salt exciting agent B, and the weight ratio of exciting agent A and B are 2:1-6:1;Bases exciting agent A is the total weight 20-30 weight %Ca (OH) based on bases exciting agent A2, 10-20 weight % NaOH, 20-40 weight %Na2CO3With 20-30 weight %Na2SiO3·9H2The mixture of O;Salt exciting agent B is based on salt The total weight 20-40 weight %Na of exciting agent B2SO4, 20-30 weight %CaSO4·2H2O, 10-20 weight %CaCl2And 20- 30 weight %CaSO4Mixture.
The road pavements can also include the lumber fibre material of modification and enhancing of the 1-5 weight % from building waste Material, wherein the lumber fibre material of the modification and enhancing is made by the following method:
(1) culled wood in building waste is chopped into the segment materials that maximum gauge is 0.5-2cm;
(2) chopped segment materials are placed in agitator tank, the aqueous solution of surface modifier is added, stirs evenly, segment materials Mass ratio with surface modifier is 200:1-500:1, the surface modifier is crospovidone, poly- second in solution A concentration of 20-30 weight % of alkene polypyrrole alkanone;
(3) or mixtures thereof polyethylene powders, polypropylene powder are added into the modified segment materials in surface, mixing is equal It is even, so that the surface of segment materials is adhered to polyethylene powders, or mixtures thereof polypropylene powder, the segment materials and polyethylene, The mass ratio of or mixtures thereof polypropylene is 10:1-100:1;
(4) mixture for obtaining step (3) is at 110 DEG C -220 DEG C, preferably 120 DEG C -180 DEG C, more preferable 130-170 DEG C Under conditions of be heat-treated 30-60 minutes, the lumber fibre material for being modified and being enhanced after being cooled to room temperature.
The appropriate mass ratio of or mixtures thereof the timber segment materials and polyethylene powders, polypropylene powder so that After heat treatment, the polyethylene and/or polypropylene of hot melt can substantially completely coat the surface of timber segment just, if described Amount of polymeric material is less, then the surface of timber segment can not be completely covered, and makes timber segment materials as roadbed material It is easy to degradation during material use for example to rot, and if the amount of polymeric material is excessive, do not have in terms of cost Effect, and the performance such as toughness and some strength that make timber itself are difficult to bring into play.
As it was noted above, in current building waste recycles, the waste and old wood in building waste is not had Effect utilizes, such as includes the wood type building waste of significant proportion in decoration garbage, is not all fully used, often quilt It incinerates, does not efficiently use its value not only, also cause Heavy environmental pollution.For the problem, the present inventor is by research It was found that by being modified and enhancing to timber according to the method described above, can particularly advantageously be used as road steady layer of water, In base etc..It is pervious generally understanding be that timber is easy to rotten, especially have water there is environment in, it is difficult to be used in road In the paver of road, it is more difficult to be used in steady layer of water.In the present invention, by it is modified and enhancing handle, make its tool Have enough water resistances, while even if it is used in urban road laying in steady layer of water, base etc., will not due to light effect and Lead to modified material aging.
Or mixtures thereof the polyethylene, polypropylene are preferred from the waste plastics in rubbish.It is preferred that polyethylene, more preferable line Property low density polyethylene (LDPE) (LLDPE).Known in the art, the waste plastics (such as various waste plastic bottles) in rubbish such as building waste is main If linear low density polyethylene (LLDPE), with intensity height, good toughness, rigidity is strong, heat-resisting, cold-resistant, chemical stability is good The advantages that, also there are the performances such as good resisting environmental stress and cracking, tear-resistant intensity, and can acid and alkali resistance, organic solvent etc.. The present inventor has found that these described performances are coincide very much with material property required in roadbed material by further investigation, because It is preferable to use the polyethylene of the waste plastics in rubbish to enhance lumber fibre material for this.It obtains by the method for the invention Lumber fibre material not only further enhance the toughness of lumber fibre itself, additionally provide high intensity, high rigidity, high resistance to Required performance as heat, high cold-resistant, high chemical stability.The waste plastics of polyethylene material in building waste is crushed into powder End can be used in the method.
With this formation sharp contrast, all the time, though if recycling to culled wood be typically to timber into Row preservative treatment, however this needs to use preservative, preservative is typically the salt such as chromate, borate, copper arsenate, if be used in Road pavements, very serious environmental pollution, such as soil pollution can be caused.
In addition, in the lumber fibre modifying process of the present invention, for the surface physics and chemical constitution of timber, from a large amount of Crospovidone is filtered out in the Interfacial compatibilization agent used in other fields as Interfacial compatibilization agent, polyethylene polypyrrole Alkanone has polar side group and hydrophobic main chain, can be contacted respectively with timber and polyethylene (or polypropylene), play reduction The compatibilization of interfacial tension, the use of this polymer bulking agents avoid the migration of bulking agent in use, favorably In playing stable compatibilization effect, while it is advantageously ensured that composite material stability.By crospovidone It is configured to solution, preferably aqueous solution uses, and method is easy, does not use organic solvent, and then also have the good feature of environmental protection.
The invention further relates to the preparation method of above-mentioned road pavements, this method includes by 2-18 weight % by phosphorus slag system The active micro mist obtained, 25-40 weight % electroslags, soil material isolated from building waste 40-60 weight % Material and the mixing of 0.02-0.06 weight % exciting agents, are stirred well to uniformly.
Preferably, it the described method comprises the following steps:
By 2-18 weight % micro mists active made from phosphorus slag, 25-40 weight % electroslags, 40-60 weight % Isolated earth material and 0.02-0.06 weight % exciting agents from building waste, and optional 1-5 weight % come The additive of lumber fibre material and optional 0.01-2 weight % from modification and the enhancing of building waste is uniformly mixed, and is mixed Conjunction sequence is as follows:
(1) by micro mist active made from phosphorus slag 2-18 weight %, 25-40 weight % electroslags and 0.02- 0.06 weight % exciting agents mix, and are stirred well to uniformly;
(2) mixture for optionally obtaining step (1) and modification and enhancing of the optional 1-5 weight % from building waste Lumber fibre material and 0.01-2 weight % additive mixing;With
(3) mixture for obtaining step (2) and earth material isolated from building waste 40-60 weight % are mixed It closes, is stirred well to uniformly.
The inventors discovered that compared with charging while common in the art and mixed method, exciting agent more can The activity of micro mist is excited, reason essentially consists in, if by the low-down exciting agent of ratio and ratio in initial mixing step Very big earth material mixing is then easy to be wrapped up by earth material, to make it be difficult to contact with micropowder material;In addition, electric The general granularity of clinker is relatively thin and fine and close, can be mixed in the initial step with active micro mist and exciting agent.
In a preferred embodiment, the timber sorted out during building waste separation step can be used as it is modified and The raw material of the lumber fibre material of enhancing, the method for preparing modified and enhancing lumber fibre material by the timber includes following Step:
(1) culled wood in building waste is chopped into the segment materials that maximum gauge is 0.5-2cm;
(2) chopped segment materials are placed in agitator tank, the aqueous solution of surface modifier is added, stirs evenly, segment materials Mass ratio with surface modifier is 200:1-500:1, the surface modifier is crospovidone, poly- second in solution A concentration of 20-30 weight % of alkene polypyrrole alkanone;
(3) or mixtures thereof polyethylene powders, polypropylene powder are added into the modified segment materials in surface, mixing is equal It is even, so that the surface of segment materials is adhered to polyethylene powders, or mixtures thereof polypropylene powder, the segment materials and polyethylene, The mass ratio of or mixtures thereof polypropylene is 10:1-100:1;
(4) mixture for obtaining step (3) is at 110 DEG C -220 DEG C, preferably 120 DEG C -180 DEG C, more preferable 130-170 DEG C Under conditions of be heat-treated 30-60 minutes, the lumber fibre material for being modified and being enhanced after being cooled to room temperature.
Certainly, skilled person realizes that, if the timber, waste plastics in building waste obtain it is poly- It is impossible to meet the demands of dispensing for the amount of ethylene powder, also can optionally be obtained from other waste process fields.
In a further preferred embodiment, can also include 0.01-5 weight % in road pavements of the invention, It is preferred that the concrete admixture of 0.05-2 weight %.
The concrete admixture of the present invention, which preferably comprises, either to be obtained by making following monomer (I) and monomer (II) be copolymerized Copolymer:
(I)
Wherein R1For the alkyl of C1-C6, such as ethyl, R2For the alkoxy of C2-C6, such as ethyoxyl, n is the whole of 2-10 Number;With
(II) alpha, beta-unsaturated carboxylic acid or its salt;
Wherein the weight ratio of monomer (I) and (II) are 50-95:The weight average molecular weight of 5-50, the copolymer are 500- 2000。
In the structure, the presence for repeating ethoxy unit further enhances the water-reducing property of making concrete.
Most preferably, the α, beta-unsaturated carboxylic acid have following chemical structural formula:
It was found that being replaced with F by being aligned in phenyl ring, the water-reducing property of copolymer can be further enhanced, so as in road The additive being added down to 0.01 weight % in the paver of road can realize required water-reducing property.
This additive polymer with excellent water-reducing property or its analog of the present invention has not been reported.
The polymerization of this field routine may be used to carry out in polymerization, such as bulk polymerization, polymerisation in solution, lotion Polymerization or suspension polymerisation.
The present inventor is by that the study found that by additive as addition, can provide excellent water-reducing property, prevent The mobility of road pavements is reduced with the time, is very beneficial for constructing in urban road laying, and make it possible to Effectively avoid the use of cement, road intensity high.
Specific implementation mode
By following specific examples and comparative example, the present invention is further described, but embodiment is merely to illustrate, not It can limit the scope of the invention.
In the present invention, properties test is referred to following standard progress:1、GB/T 1346《Cement normal consistency Water consumption, setting time, the stability method of inspection》;2、GB/T 17671-1999《Test method for strength of hydraulic cement mortar》;3, it mixes Solidifying soil water-reducing agent quality standard and test method JGJ 56-84;4、GB 8076-2008;5, the inorganic knot of JTGE51-2009 highways Close material stabilizing material testing regulations;It is issued with 6, Ministry of Communications《Highway road surface construction technique normalizing》.
Embodiment 1
3 tons of heavy road pavements are prepared, the total weight based on the road pavements, it includes about 15 weight % The active micro mist made from phosphorus slag, about 24.95 weight % electroslags, about 60 weight % are isolated from building waste Earth material, and about 0.05 weight % exciting agents.Wherein, the active micro mist passes through in jaw crusher and grinding Phosphorus slag is broken, grinding obtains in machine;The specific surface area of the micro mist of acquisition is 1700m2/ kg, the earth material are from building The soil that the soil separated in rubbish, mainly engineering construction generate;The electroslag is the electric furnace of Shanghai Wu Yangchang productions Slag;Exciting agent is the composition of bases exciting agent A and salt exciting agent B, and the weight ratio of exciting agent A and B are 5:1;Bases swashs It is the 30 weight %Ca (OH) of total weight based on bases exciting agent A to send out agent A2, 10 weight %NaOH, 30 weight %Na2CO3With 30 weight %Na2SiO3·9H2The mixture of O;Salt exciting agent B is the 30 weight % of total weight based on salt exciting agent B Na2SO4, 25 weight %CaSO4·2H2O, 15 weight %CaCl2With 30 weight %CaSO4Mixture.In the urban road laying During material preparation, first exciting agent is sufficiently mixed with micro mist in blender, then is mixed with earth material.According to standard public affairs Road design specification carries out making using the material as road base layer, tests its 7d compression strength.Through measuring, 7d pressure resistances Degree is 3.56MPa, complies fully with the requirement that highway is 3~4Mpa to the 7d compression strength of base.
Comparative example 1
3 tons of heavy road pavements, the difference with embodiment 1 are prepared according to operation sequence same as Example 1 Place be only that the micro mist with etc. the specific surface areas of weight be about 500m2The building refuse concrete of/kg is broken, grinding obtains Micro mist substitute.According to standard Road Design specification, making is carried out using the material as road base layer, tests its 7d pressure resistance Degree.According to measurement method same as Example 1, it is 1.96MPa to measure 7d compression strength, does not meet highway to base 7d compression strength is the requirement of 3~4Mpa, does not also meet requirement of the Class I highway to traffic base material.
Comparative example 2
3 tons of heavy road pavements, the difference with embodiment 1 are prepared according to operation sequence same as Example 1 Place is only that the specific surface area of micro mist is 450m2/kg.According to standard Road Design specification, using the material as highway base Layer carries out making, tests its 7d compression strength.According to measurement method same as Example 1, measuring 7d compression strength is 2.79MPa does not meet highway and is the requirement of 3~4Mpa to the 7d compression strength of base, but meets common road for example Requirement of the Class I highway to traffic base material.
Comparative example 3
3 tons of heavy road pavements, the difference with embodiment 1 are prepared according to operation sequence same as Example 1 Place is only that be substituted without using salt exciting agent B, the bases exciting agent A of the weight such as use.According to standard Road Design specification, Making is carried out using the material as road base layer, tests its 7d compression strength.According to measurement method same as Example 1, It is 3.02MPa to measure 7d compression strength, and it is wanting for 3~4Mpa to the 7d compression strength of base only to meet highway reluctantly It asks.
Embodiment 2
The preparation of modified and enhancing lumber fibre material
(1) it is the segment materials that 0.5-2cm is not waited the culled wood in building waste to be chopped into maximum gauge;
(2) chopped segment materials are placed in agitator tank, the crospovidone aqueous solution of 25 weight % are added, It is stirred evenly with blender, the mass ratio of segment materials and surface modifier is 300:1;
(3) polyethylene powders are added into the modified segment materials in surface, are sufficiently mixed, it is made uniformly to make segment material The mass ratio of the surface attachment polyethylene powders of material, the segment materials and polyethylene is 80:1;
(4) mixture for obtaining step (3) is heat-treated 45 minutes under conditions of 135 DEG C, is obtained after being cooled to room temperature Modified and enhancing lumber fibre material.
Embodiment 3
3 tons of heavy road pavements, the difference with embodiment 1 are prepared according to operation sequence same as Example 1 Place is only that the 3 of the road pavements total weight that embodiment 1 is incorporated as on the basis of the road pavements of embodiment 1 Modified and enhancing lumber fibre material made from the embodiment 2 of weight %.According to standard Road Design specification, by the material Making is carried out as road base layer, tests its 7d compression strength.According to measurement method same as Example 1,7d resistance to compressions are measured Intensity is 3.97MPa, meets the requirement that highway is 3~4Mpa to the 7d compression strength of base, and intensity is than embodiment 1 Road pavements improve about 11%.
Embodiment 4:The preparation of additive
The chemical structural formula of monomer (I) is:
Wherein R1For ethyl, R2Ethyoxyl, n 5, the monomer can by by polyethylene glycol and ethylacrylic acid according to normal Rule esterification process is esterified and then esterification products is made with ethyoxyl chlorine according to conventional elimination reaction, or can be direct Commercially available from Sigma-Aldrich companies;
The chemical structural formula of monomer (II) is:
The monomer is available commercially from Solution on Chemical Reagents in Shanghai company;
Using emulsion polymerization, 80g monomers (I) and 10g is added into round-bottomed flasks of the 500mL with mechanical stirring device Then monomer (II) and 200mL deionized waters, logical nitrogen under stirring are added 0.1g ammonium persulfates as initiator, are warming up to Polymerization temperature, polymerization temperature are 80 DEG C, keep reaction 4 hours, and polymerizate is recycled after reaction was completed, through measuring gained copolymer Weight average molecular weight be about 1500.
Embodiment 5:
3 tons heavy of road pavements R ' is prepared according to operation sequence same as Example 1, not with embodiment 1 0.2 weight that the road pavements total weight is incorporated as on the basis of the road pavements of embodiment 1 is only that with place Measure additive made from the embodiment 4 of %.According to standard Road Design specification, the material is spread as road base layer It builds, tests water reducing ability and water-reducing agent shrinkage ratio.
Comparative example 4:
3 tons heavy of road pavements R " is prepared according to operation sequence same as Example 1, not with embodiment 1 0.3 weight that the road pavements total weight is incorporated as on the basis of the road pavements of embodiment 1 is only that with place Measure the commercially available TH-928 polycarboxylate high performance water-reducing agents of %.TH-928 polycarboxylate high performance water-reducing agents are being currently contemplated property It can preferable water-reducing agent.According to standard Road Design specification, making is carried out using the material as road base layer, tests water reducing ability With water-reducing agent shrinkage ratio.
Table 1:The performance comparison of different additives
Compared with conventional water-reducing agent, water-reducing agent of the invention makes water reducing ability improve 8%, and yield rate reduces by 14%, this It is reflected in the very big road pavements of dosage, the dosage of water can be reduced, greatly improve the intensity of road pavements, By the enhancing of the water-reducing property, high-strength road pavements can be obtained, avoid the use of cement.Meanwhile the diminishing The service life that the excellent properties of agent can extend road pavements can up to one times or more, to greatly extend the use of road Service life.
Embodiment 6
3 tons of heavy road pavements, the difference with embodiment 1 are prepared according to operation sequence same as Example 1 Place is only that electroslag has carried out activation process as follows:It is quenched by being obtained after electroslag slag high pressure blow-gas It is about 1800m that fine particle is ground to specific surface area in grinder2/ kg, the then temperature by the electroslag after grinding at 600 DEG C The lower calcining of degree 12 hours, is then cooled to room temperature under field conditions (factors).According to standard Road Design specification, using the material as Road base layer carries out making, tests its 7d compression strength.According to measurement method same as Example 1,7d compression strength is measured For 4.02MPa, the requirement that highway is 3~4Mpa to the 7d compression strength of base, even higher than its standard are complied fully with.This 7d compression strength than road pavements in embodiment 1 improves about as many as 12%.
Finally it should be noted that, it is clear that, the above embodiment is merely an example for clearly illustrating the present invention, and simultaneously The non-restriction to embodiment.For those of ordinary skill in the art, it can also do on the basis of the above description Go out other various forms of variations or variation.There is no necessity and possibility to exhaust all the enbodiments.And thus drawn The obvious changes or variations that Shen goes out are still in the protection scope of this invention.

Claims (1)

1. a kind of preparation method of road pavements, this approach includes the following steps:By 10-18 weight % made from phosphorus slag Active micro mist, 25-30 weight % electroslags, earth material isolated from building waste 50-60 weight %, 0.03-0.05 weight % exciting agents, the lumber fibre material and 0.05- of modification and enhancing of the 1-5 weight % from building waste The concrete admixture of 2 weight % is uniformly mixed, and order by merging is as follows:
(1) by micro mist active made from phosphorus slag 10-18 weight %, 25-30 weight % electroslags and 0.03-0.05 weight The mixing of % exciting agents is measured, is stirred well to uniformly;
(2) the lumber fibre material of the mixture for obtaining step (1) and modification and enhancing of the 1-5 weight % from building waste It is mixed with the additive of 0.05-2 weight %;With
(3) mixture that step (2) the obtains earth material isolated from building waste with 50-60 weight % is mixed, It is stirred well to uniformly;The electroslag is treated electroslag, and the wherein content of free calcium oxide is less than 1 weight %, The processing procedure is as follows:
(1) make under electroslag slag falls, high pressure gas is injected into the slag fallen, slag is separated into tiny droplets, it is described High pressure gas is then to be quenched tiny droplets with the air of surrounding, the quality stream of electroslag with nitrogen, argon gas and/or helium The ratio of the mass flow (g/s) of amount/injection high pressure gas is 0.6-1.2, and the average-size of electroslag after cooling is in 1mm- 4mm;
(2) electroslag is ground, until specific surface area is more than 1500m2/kg;With
(3) electroslag after grinding is calcined 6-36 hours at a temperature of 500-1000 DEG C, is then cooled down under field conditions (factors) To room temperature;
(4) electroslag after the calcining for obtaining the step (3) impregnates 5 days in siliceous salt and/or the aqueous solution of aluminium containing salt More than, the solution of the siliceous salt or aluminium containing salt is (NH4)2SiO3And NH4[Al(OH)4] both amount to 20-50 weight %'s Aqueous solution;
Wherein the road pavements do not include cement, pitch or cement concrete;
The wherein described active micro mist by phosphorus slag by crushing, grinding acquisition;
The specific surface area of the wherein described active micro mist is 1500-1800m2/kg;
The earth material is the soil separated from building waste and great soil group impurity;
The grinding of phosphorus slag carries out in the presence of abrasive media, the abrasive media be zirconium silicate ball and yttrium stable zirconium oxide ball with The blending agent of 4: 1~6: 1 weight ratio;
In road pavements, exciting agent is composite exciting agent,
The composite exciting agent is the composition of bases exciting agent A and salt exciting agent B, and the weight ratio of exciting agent A and B are 2: 1- 6∶1;Bases exciting agent A is the total weight 20-30 weight %Ca (OH) based on bases exciting agent A2, 10-20 weight %NaOH, 20-40 weight %Na2CO3With 20-30 weight %Na2SiO3·9H2The mixture of O;Salt exciting agent B is based on salt exciting agent The total weight 20-40 weight %Na of B2SO4, 20-30 weight %CaSO4·2H2O, 10-20 weight %CaCl2With 20-30 weights Measure %CaSO4Mixture;
The road pavements also include the lumber fibre material of modification and enhancing of the 1-5 weight % from building waste, Described in modified and enhancing lumber fibre material be made by the following method:
(1) culled wood in building waste is chopped into the segment materials that maximum gauge is 0.5-2cm;
(2) chopped segment materials are placed in agitator tank, the aqueous solution of surface modifier is added, stirs evenly, segment materials and table The mass ratio of face modifying agent is 200: 1-500: 1, and the surface modifier is crospovidone, and polyethylene is poly- in solution A concentration of 20-30 weight % of pyrrolidones;
(3) or mixtures thereof polyethylene powders, polypropylene powder are added into the modified segment materials in surface, is uniformly mixed, The surface of segment materials is set to adhere to or mixtures thereof polyethylene powders, polypropylene powder, the segment materials and polyethylene, poly- third The mass ratio of or mixtures thereof alkene is 10: 1-100: 1;
(4) mixture for obtaining step (3) is heat-treated 30-60 minutes under conditions of 130-170 DEG C, after being cooled to room temperature To modified and enhancing lumber fibre material;
Also include the concrete admixture of 0.05-2 weight % in the road pavements;
Concrete admixture is by making following monomer (I) and monomer (II) be copolymerized the copolymer obtained:
(I)
Wherein R1For the alkyl of C1-C6, R2For the alkoxy of C2-C6, n is the integer of 2-10;With
(II) α, beta-unsaturated carboxylic acid or its salt;
Wherein the weight ratio of monomer (I) and (II) are 50-95: 5-50, and the weight average molecular weight of the copolymer is 500-2000; In the structure, the presence for repeating ethoxy unit further enhances the water-reducing property of making concrete;
The α, beta-unsaturated carboxylic acid have following chemical structural formula:
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