CN104760077A - Die cutting device and method - Google Patents

Die cutting device and method Download PDF

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Publication number
CN104760077A
CN104760077A CN201410003063.2A CN201410003063A CN104760077A CN 104760077 A CN104760077 A CN 104760077A CN 201410003063 A CN201410003063 A CN 201410003063A CN 104760077 A CN104760077 A CN 104760077A
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China
Prior art keywords
base material
die
demoulding
cutting
frame
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Granted
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CN201410003063.2A
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Chinese (zh)
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CN104760077B (en
Inventor
金小龙
唐彬
李赟
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Nanchang Ofilm Optical Technology Co ltd
Nanchang OFilm Tech Co Ltd
Suzhou OFilm Tech Co Ltd
OFilm Group Co Ltd
Anhui Jingzhuo Optical Display Technology Co Ltd
Original Assignee
Nanchang OFilm Optical Technology Co Ltd
Nanchang OFilm Tech Co Ltd
Suzhou OFilm Tech Co Ltd
Shenzhen OFilm Tech Co Ltd
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Application filed by Nanchang OFilm Optical Technology Co Ltd, Nanchang OFilm Tech Co Ltd, Suzhou OFilm Tech Co Ltd, Shenzhen OFilm Tech Co Ltd filed Critical Nanchang OFilm Optical Technology Co Ltd
Priority to CN201410003063.2A priority Critical patent/CN104760077B/en
Publication of CN104760077A publication Critical patent/CN104760077A/en
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Publication of CN104760077B publication Critical patent/CN104760077B/en
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Abstract

The invention provides a die cutting device and a method. The device comprises a frame, a conveying mechanism and a die cutting mechanism, wherein the dir cutting mechanism has a feed part and a discharge part mounted on the frame; the conveying mechanism conveys a basal material to be cut to pass through the die cutting mechanism; and the feed part and the discharge part are respectively positioned at the two sides of the die cutting mechanism. The device is characterized by further comprising a mold release towing mechanism and an ejection mechanism; the mold release towing mechanism is positioned below the discharge part, and downwards tows the cut basal material from the discharge part; the ejection device is arranged between the discharge part and the mold release towing mechanism, and has a projection; and the projection can be corresponding to the cut basal material at the inner side, and is outwards projected on the cut basal material. After an automatic film die cutting device is applied, the automatic material separation after the die cutting and the continuous operation can be realized, one person is only needed to operate, the working efficiency is improved, and the labor is saved.

Description

Die-cutting apparatus and method
Technical field
The present invention relates to die-cutting apparatus, particularly relate to a kind of automatic die cutting device and method produced for touch screen.
Background technology
Along with the development of electronic technology, in early 1990s, there is a kind of new human computer interaction's technology--touch screen technology.As long as utilizing this technology user with pointing the icon that touches lightly on electronic product display screen or word just can realize host service function, breaking away from keyboard and mouse action like this, having made man-machine interaction more simple and direct.Therefore, touch screen technology has become the input equipment of the easiest current man-machine communication.
Touch-screen system generally comprises two parts: touch screen controller (card) and touch detecting apparatus.The Main Function of touch screen controller (card) receives touch information from touch point detection device, and convert it to contact coordinate, then give CPU, and it can receive order that CPU sends simultaneously and be performed.Touch detecting apparatus is generally arranged on the front end of display, and Main Function is the touch location detecting user, and sends touch-screen control card to, and described checkout gear is generally made up of the transparent membrane and/or glass baseplate that are formed with fine conductive pattern.
Cross cutting is one of modal technique in touch-screen manufacture process, in the manufacturing process of touch-screen, raw material are cut into specific shape, the processing procedure of size can be referred to as cross cutting, when wherein cross cutting being carried out to film, raw material film be generally by spool roll rectangular, film being cut into cutter the shape that client specifies could assemble.
The die-cutting process of conventional films, for preventing mechanical sub-material to the scuffing of film, so cutting machine also needs to drop into a large amount of manpowers and is separated with waste material cutting material while carrying out cutting into slices, in production, automaticity is not high, causes manufacturing cost higher.
Summary of the invention
The present invention will solve technical problem of the prior art, the object of the invention is to, and provides a kind of automation die-cutting apparatus and method.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of die-cutting apparatus, comprise frame, conveying mechanism and a die cutting mechanism, described conveying mechanism has the pan feeding portion and discharging portion that are installed on described frame, described conveying mechanism conveying one treats that cross cutting base material is through described die cutting mechanism, described pan feeding portion and discharging portion lay respectively at described die cutting mechanism both sides, it is characterized in that, also comprise a demoulding haulage gear and an ejecting mechanism; Described demoulding haulage gear is positioned at below discharging portion, and described demoulding haulage gear is drawn the base material of cross cutting downwards by described discharging portion; Described ejecting mechanism is arranged between described discharging portion and described demoulding haulage gear, and described ejecting mechanism front end has one protruding, described projection can support described in the base material of cross cutting, described in making, the base material of cross cutting is separated along die cut lines.
According to above-mentioned design, outside described demoulding haulage gear, install a slide plate along base material discharging direction, described slide plate is in tilted layout.
According to above-mentioned design, described pan feeding portion one unreels live-rollers; Described discharging portion is a live-rollers.
According to above-mentioned design, described demoulding haulage gear comprises the first demoulding roller to establishing and the second demoulding roller, described first demoulding roller with the second demoulding roller simultaneously subtend rotate, there is between described first demoulding roller and the second demoulding roller gap that the base material that draws cross cutting passes through.
According to above-mentioned design, described ejecting mechanism also comprises the bracing frame that an at least one side arm and being fixed on described frame is installed on described inside sidewalls, described side arm extends along described base material discharging direction, and be parallel to described discharging portion and extend in the middle part of described discharging portion, described projection is arranged at support frame as described above.
According to above-mentioned design, described side arm is two that are installed on machine frame at two sides respectively, and support frame as described above is individually fixed in described two side arms with two ends.
According to above-mentioned design, described projection is a gum foam sheet sticking to support frame as described above, described gum foam sheet head and the tail two ends bond with gum, middle part coating and bonding is on support frame as described above, described gum foam sheet head and the tail two ends form ejection part, and described ejection part is outwardly in the base material of described cross cutting.
According to above-mentioned design, support frame as described above is cross section is hexagonal rod member, and inside described side arm, correspondence offers hexagonal hole, and support frame as described above is inserted in front hexagonal hole inside described side arm with one end, and the support frame as described above other end forms a bending segment.
According to above-mentioned design, described gum foam sheet has smooth glued membrane face relative to the another side of back-adhesive surface.
According to above-mentioned design, the ejection part of described projection is relative to the inclination of support frame as described above below laterally.
The present invention also provides a kind of die cutting method to comprise step:
One treats that cross cutting base material drives by described conveying mechanism, and moved to described discharging portion by described pan feeding portion, period cuts through die cutting mechanism:
The base material of cross cutting is driven by described demoulding haulage gear, and when further moving to described liftout attachment, the base material front end, middle part of the base material of cross cutting is by described protruding jack-up, realizes the separation of middle part base material with the waste material of periphery:
Described waste material drives downwards by described demoulding haulage gear, and described middle part base material skids off along the slide plate outside.
The invention provides a kind of film die-cutting apparatus of automation, originally during die-cutting apparatus work, need people's feeding, people's sub-material, a people operates die cutting mechanism, after applying the film die-cutting apparatus of automation of the present invention, the automatic feed dividing after cross cutting can be realized, energy continuous operations, only needs a people to operate, improves operating efficiency, saves manpower.
Accompanying drawing explanation
Fig. 1 is the structural representation of die-cutting apparatus of the present invention;
Fig. 2 is the structure chart treating cross cutting base material;
Fig. 3 is the structure chart of cross cutting base material;
Fig. 4 is by the schematic diagram of the base material of top of the present invention machine mechanism jack-up;
Fig. 5 is the structural representation of die-cutting apparatus exit side of the present invention;
Fig. 6 is the structural representation of die-cutting apparatus first specific embodiment of the present invention;
Fig. 7 is the structural representation of die-cutting apparatus second specific embodiment of the present invention.
Wherein, description of reference numerals is as follows: frame 1, first side frame 11, second side frame 12, conveying mechanism 2, pan feeding portion 21, discharging portion 22, die cutting mechanism 3, demoulding haulage gear 4, ejecting mechanism 5, side arm 51, bracing frame 52, protruding 53, second side arm 54, base material 6, middle part base material 61, waste material 62, line of cut 63, slide plate 7.
Detailed description of the invention
The exemplary embodiments embodying feature & benefits of the present invention will describe in detail in the following description.Be understood that the present invention can have various changes in different embodiments, it neither departs from the scope of the present invention, and explanation wherein and to be shown in be use when explain in essence, and be not used to limit the present invention.
As shown in Figure 1, the invention provides a kind of die-cutting apparatus, comprise frame 1, conveying mechanism 2, die cutting mechanism 3, demoulding haulage gear 4 and an ejecting mechanism 5.
Conveying mechanism 2 can have the pan feeding portion 21 and discharging portion 22 that are installed on frame 1, conveying mechanism 2 one can be carried to treat cross cutting base material 6 is through die cutting mechanism 3, pan feeding portion 21 and discharging portion 22 lay respectively at die cutting mechanism 3 both sides; As is shown in fig. 1, pan feeding portion 21 and discharging portion 22 can be fixedly installed in frame 1 rear and front end respectively by two support arms.Demoulding haulage gear 4 can be positioned at below discharging portion 22, and demoulding haulage gear 4 draws the base material 6 of cross cutting downwards by discharging portion 22; Liftout attachment 5 is arranged between discharging portion 22 and demoulding haulage gear 4.
As shown in Figure 2, base material can be rectangular sheet film or foam, and carry out cross cutting or the cutting operation such as die-cut through die cutting mechanism 3, in the present invention, die cutting mechanism 3 can be high speed die-cutting machine or high speed punch cutting machine.As shown in Figure 3, die cutting mechanism 3 is with rectangle cutting line 63, and base material 6 is divided into the waste material 62 of middle part base material 61 and periphery, line of cut 63 generally can not cut off completely just has sub-fraction to virtually connect.
In the present invention, liftout attachment 5 can be installed on frame 1 and also can fix other position, and the projection of its front end can at the base material 6 of inner side correspondence cross cutting.Liftout attachment 5 can be the plastic plate be installed in frame 1, liftout attachment 5 front end has a projection, protruding front end face is skewed, front end face best layer overlay gum foamed cotton layer, gum foamed cotton layer can be the main body of EVA or flexible PET material, and gum foam sheet has smooth glued membrane face relative to the another side of back-adhesive surface.Gum foam sheet is bonded on protruding front end face with gum, can support the base material 6 of cross cutting with smooth glued membrane face, and protruding outwardly in the base material 6 of cross cutting, middle part base material 61 can be separated along line of cut 63 with the waste material 62 of periphery.
As shown in Figure 1, shown in Figure 5, preferably outside demoulding haulage gear 4, install a slide plate 7 along base material discharging direction, slide plate 7 upper end is near the protruding below of liftout attachment 5 here, the outward-dipping layout in lower end, will catch from waste material 62 isolated middle part base material 61, slide to downwards in a hopper.The front end face angled manner of liftout attachment 5 protrusions is identical with slide plate 7.
As shown in Figure 1, shown in Figure 5, in the present invention, pan feeding portion 21 is preferably one and unreels live-rollers, treat that cross cutting base material 6 is all wound in pan feeding portion 21 at first, the base material unreeled on live-rollers is constantly released by the traction with cutting mechanism 3 rear end, because cutting mechanism is at the table top having guide function towards the side in pan feeding portion 21, even if so unreel after live-rollers footpath diminishes, base material still can normally enter in die cutting mechanism 3.Certain pan feeding portion 21 also can be a common guide live-rollers, treats that cross cutting base material 6 utilizes alternate manner feed.And discharging portion 22 also can be a live-rollers.Wherein demoulding haulage gear 4 preferably includes the first demoulding roller to establishing and the second demoulding roller, the first demoulding roller with the second demoulding roller simultaneously subtend rotate, there is between the first demoulding roller and the second demoulding roller gap that the base material 6 that draws cross cutting passes through.First demoulding roller and the second demoulding roller can be fixed in frame 1 to crossing two support arms, certainly also can be fixed on other face, draw base material, as long as active position is positioned at below discharging portion 22 with the interval of the first demoulding roller and the second demoulding roller.
First demoulding roller of the present invention and the second demoulding roller outer peripheral face are surrounded by stainless steel material; roll surface (outer peripheral face) is by sponge wrapping stainless steel; sponge can form extruding force by the sponge of protective film material simultaneously between the first demoulding roller, the second demoulding roller; under the rotatory force of the first demoulding roller, the second demoulding roller drives, base material 6 can constantly move down.
The more specifically embodiment of the present invention as shown in Figure 6, Figure 7, frame 1 comprises the first side frame 11 and the second side frame 12 of parallel interval, pan feeding portion 21 and discharging portion 22 are perpendicular to frame 1, both are installed between the first side frame 11 and the second side frame 12 abreast, and die cutting mechanism 3 is installed on top in the middle part of the first side frame 11 and the second side frame 12.In the present invention, ejecting mechanism 5 specifically can comprise an at least one side arm 51 and being fixed on frame 3 and is installed on bracing frame 52 inside sidewall 51, side arm 51 can be installed on inside the first side frame 11 and/or the second side frame 12, to avoid the roll surface of discharging portion 22, preferably all stretch out along base material 6 discharging direction, and be parallel to discharging portion 22 and extend in the middle part of discharging portion 22, projection 53 is wherein arranged on bracing frame 52.The width of protruding 53 will be slightly less than the width of middle part base material 61 as far as possible, and base material 61 in the middle part of protruding 53 align centers, so that eject middle part base material 61 better.
As shown in Figure 6, Figure 7, projection 53 of the present invention is preferably the gum foam sheet that sticks to bracing frame 52, and gum foam sheet can be the main body of EVA or flexible PET material, and gum foam sheet has smooth glued membrane face relative to the another side of back-adhesive surface.Gum foam sheet head and the tail two ends bond with gum, and middle part coating and bonding, on bracing frame 52, forms ejection part after the two ends bonding of gum foam sheet head and the tail, and ejection part can be outwardly in the base material 6 of cross cutting.The ejection part of protruding 53 is preferably relative to the inclination of bracing frame 52 below laterally, if with the discharging direction of base material 6 for benchmark, the angle of inclination of protruding 53 can be negative 45 degree to negative 75 degree, to bear 60 degree for the best.Flexible foam material projection 53, to provide an outside elastic ejection prestressing force, base material 61 in the middle part of outer slide plate 7 direction, discharging direction of the ejection part facilitating the use protruding 53 forward base material 6 ejects.Gum foam sheet smooth surface is flexible, can prevent from scratching base material 6.The prestressing force that suitable angle is brought, also can not be bad by the surplus material top on base material 6 frame.
It is hexagonal non-circular rod member that bracing frame 52 wherein can be cross section, inside side arm 51, correspondence offers multiple hexagonal hole, and as shown in Figure 6, bracing frame 52 is plugged in the hexagonal hole inside side arm 51 with one end, bracing frame 52 other end forms a bending segment, with the motion of spacing base material 6.This bracing frame 52 shown in Fig. 6 is more suitable for narrower film or the operation of vacuolar membrane sheet.
The front and back position of bracing frame 52 here can adjust flexibly, and projection 53 position on it also can adjust position in left and right, and easy for installation, direct plug-in mounting, hexagonal bracing frame 52 better can be located with side frame 51, simultaneously also can positioning convex 53 better, keeps the angle that it is certain.
As shown in Figure 7, side arm also can be two that are installed on machine frame at two sides 11,12 respectively, also has the second side arm 54 except sidewall 51, and strip bracing frame 52 is here individually fixed in two side arms 51,54 with two ends.By two side arms from two ends fixing support rack 52, best structural strength can be had.
The cutting distribution method of above-mentioned die-cutting apparatus comprises step:
One treats that cross cutting base material 6 drives by conveying mechanism 2, and moved to discharging portion 22 by pan feeding portion 21, period cuts through die cutting mechanism 3:
The base material 6 of cross cutting is driven by demoulding haulage gear 4, and when further moving to liftout attachment 5, middle part base material 61 front end of the base material 6 of cross cutting is by protruding 53 jack-up, realizes the separation of middle part base material 61 with the waste material 62 of periphery.Wherein, haulage gear 4 rule or irregular pulse change are chosen as to the hauling speed of base material, although rule pulse change easily realizes in existing hardware controller, and the mode of traction of irregular pulse change, though need to carry out programming realization to controller specially, there is better implementation result.Better the base material 6 of cross cutting can be separated along die cut lines like this, avoid the separation difference that on the line of cut 63 of base material 6 under stabilized speed, each point causes because of adhesion intensity difference, thus complete sub-material better, avoid the adhesion of part.
Waste material 62 drives downwards by demoulding haulage gear 4, and the slide plate 7 outside middle part base material 61 along slides to a collection hopper.
The invention provides a kind of film die-cutting apparatus of automation, originally during die-cutting apparatus work, need people's feeding, people's sub-material, a people operates die cutting mechanism, after applying the film die-cutting apparatus of automation of the present invention, the automatic feed dividing after cross cutting can be realized, energy continuous operations, only needs a people to operate, improves operating efficiency, saves manpower.
And die-cutting apparatus of the present invention also more makes to share the cross cutting in foam, equally greatly improve the efficiency of foam die cutting operation.
Although it should be pointed out that invention has been described by above-mentioned embodiment, but the present invention also can have other numerous embodiments.Without departing from the spirit and scope of the present invention; those of ordinary skill in the art obviously can make various corresponding change and distortion to the present invention, but these change and distortion all should belong in the scope that claims of the present invention and equivalent thereof protect.

Claims (11)

1. a die-cutting apparatus, comprise frame, conveying mechanism and a die cutting mechanism, described conveying mechanism has the pan feeding portion and discharging portion that are installed on described frame, described conveying mechanism conveying one treats that cross cutting base material is through described die cutting mechanism, described pan feeding portion and discharging portion lay respectively at described die cutting mechanism both sides, it is characterized in that, also comprise a demoulding haulage gear and an ejecting mechanism;
Described demoulding haulage gear is positioned at below discharging portion, and described demoulding haulage gear is drawn the base material of cross cutting downwards by described discharging portion;
Described ejecting mechanism is arranged between described discharging portion and described demoulding haulage gear, and described ejecting mechanism front end has one protruding, described projection can support described in the base material of cross cutting, described in making, the base material of cross cutting is separated along die cut lines.
2. die-cutting apparatus as claimed in claim 1, is characterized in that, outside described demoulding haulage gear, install a slide plate along base material discharging direction, described slide plate is in tilted layout.
3. die-cutting apparatus as claimed in claim 2, is characterized in that, described pan feeding portion one unreels live-rollers; Described discharging portion is a live-rollers.
4. die-cutting apparatus as claimed in claim 3, it is characterized in that, described demoulding haulage gear comprises the first demoulding roller to establishing and the second demoulding roller, described first demoulding roller with the second demoulding roller simultaneously subtend rotate, there is between described first demoulding roller and the second demoulding roller gap that the base material that draws cross cutting passes through.
5. the die-cutting apparatus as described in any one of Claims 1-4, it is characterized in that, described ejecting mechanism also comprises the bracing frame that an at least one side arm and being fixed on described frame is installed on described inside sidewalls, described side arm extends along described base material discharging direction, and be parallel to described discharging portion and extend in the middle part of described discharging portion, described projection is arranged at support frame as described above.
6. die-cutting apparatus as claimed in claim 5, it is characterized in that, described side arm is two that are installed on machine frame at two sides respectively, and support frame as described above is individually fixed in described two side arms with two ends.
7. die-cutting apparatus as claimed in claim 5, it is characterized in that, described projection is a gum foam sheet sticking to support frame as described above, described gum foam sheet head and the tail two ends bond with gum, middle part coating and bonding is on support frame as described above, described gum foam sheet head and the tail two ends form ejection part, and described ejection part is outwardly in the base material of described cross cutting.
8. die-cutting apparatus as claimed in claim 7, it is characterized in that, support frame as described above is cross section is hexagonal rod member, inside described side arm, correspondence offers hexagonal hole, support frame as described above is plugged in the hexagonal hole inside described side arm with one end, and the support frame as described above other end forms a bending segment.
9. die-cutting apparatus as claimed in claim 7, is characterized in that, described gum foam sheet has smooth glued membrane face relative to the another side of back-adhesive surface.
10. die-cutting apparatus as claimed in claim 9, is characterized in that, the ejection part of described projection is relative to the inclination of support frame as described above below laterally.
The using method of 11. 1 kinds of die-cutting apparatus as described in claim 1 to 10, is characterized in that, comprises step:
One treats that cross cutting base material drives by described conveying mechanism, and moved to described discharging portion by described pan feeding portion, period cuts through die cutting mechanism;
The base material of cross cutting is driven by described demoulding haulage gear, and when further moving to described liftout attachment, the base material front end, middle part of the base material of cross cutting is by described protruding jack-up, realizes the separation of middle part base material with the waste material of periphery;
Described waste material drives downwards by described demoulding haulage gear, and described middle part base material skids off along the slide plate outside.
CN201410003063.2A 2014-01-03 2014-01-03 Die-cutting apparatus and method Active CN104760077B (en)

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CN108624847A (en) * 2017-03-21 2018-10-09 张家港康得新光电材料有限公司 Coating material is packed into system
WO2019000540A1 (en) * 2017-06-30 2019-01-03 歌尔股份有限公司 Material assembly and forming method and assembly method thereof, and speaker device module
CN110549399A (en) * 2019-10-15 2019-12-10 林清霞 Attached cross cutting equipment of porose film with hole material breaks away from
CN112621879A (en) * 2020-12-02 2021-04-09 柳州工学院 Rubber support sizing material cutting device
CN114290438A (en) * 2021-12-31 2022-04-08 江苏远翔物联科技有限公司 Mould case cross cutting, all-in-one of bending

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CN112621879A (en) * 2020-12-02 2021-04-09 柳州工学院 Rubber support sizing material cutting device
CN112621879B (en) * 2020-12-02 2022-08-16 柳州工学院 Rubber support sizing material cutting device
CN114290438A (en) * 2021-12-31 2022-04-08 江苏远翔物联科技有限公司 Mould case cross cutting, all-in-one of bending
CN114290438B (en) * 2021-12-31 2024-04-23 江苏远翔物联科技有限公司 Mould case cross cutting, all-in-one of bending

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