CN104759699A - Machining method of double-face thin-wall web plate part - Google Patents
Machining method of double-face thin-wall web plate part Download PDFInfo
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- CN104759699A CN104759699A CN201510137530.5A CN201510137530A CN104759699A CN 104759699 A CN104759699 A CN 104759699A CN 201510137530 A CN201510137530 A CN 201510137530A CN 104759699 A CN104759699 A CN 104759699A
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Abstract
The invention provides a machining method of a double-face thin-wall web plate part. The method comprises the following steps: (1) remaining machining margin in axial direction according to the thickness of the web plate part; (2) determining machining parameters of the web plate part: main shaft revolution number, cutting depth, cutting width, single-tooth feed and tool feed; (3) determining cutting position; (4) determining cutting angle of the tool; (5) determining a machining mode: firstly machining a web plate on a boss, then machining a web plate on the contour part of the boss, and finally machining the web plate on the bottom surface. During machining of the web plate on the bottom surface, the machining mode and sequence are determined according to the number of the bosses. Through the method, the machined double-face thin-wall web plate meets the technical condition requirements of drawings, the problem of high probability of deformation of a part is solved, secondary correction of an auxiliary process is avoided, and the use of a special auxiliary tool is avoided, so that the machining efficiency is improved and the production cost is reduced.
Description
Technical field
The present invention relates to a kind of processing method of two-sided thin-wall web plate part, belong to Machining Technology field.
Background technology
In fields such as Aero-Space, in order to weight reduction, improve mechanical performance, part is designed to integration, thin-walled property has become design direction and trend.And thin-walled parts annoyings production line adding the deficiency shown man-hour always, as yielding in part processing, working (machining) efficiency is low, need aided process to carry out second-order correction, dedicated accessory tool use cost is high.
Summary of the invention
For above deficiency, the invention provides a kind of processing method of two-sided thin-wall web plate part.
Technical scheme of the present invention: a kind of processing method of two-sided thin-wall web plate part, comprises the following steps:
(1) leave and take allowance in the axial direction according to the thickness of web part, and the thickness following web part is thinner, leave and take the more principles of allowance in the axial direction, usually controls at 3mm-5mm by allowance axially;
(2) machined parameters of web part is determined: spindle revolutions selects the rated revolution of lathe; Cutting-in is determined according to web part allowance in the axial direction; Cut the wide thickness according to web part to determine; The monodentate amount of feeding is determined according to the thickness of web part and cutter; Tool feeding is determined again after spindle revolutions and the monodentate amount of feeding are determined;
(3) determine lower cutter position: for the little vallecular cavity web of web area≤100mm × 100mm, its lower cutter position is selected at close rib place; For the large vallecular cavity web of web area > 100mm × 100mm, its lower cutter position is selected in an arbitrary point;
(4) cutting angle of cutter is determined: the cutting angle of cutter controls within 3 °;
(5) determine processing mode: first process boss epiplastron, reprocessing boss profile place web, finally processes bottom surface web.
When carrying out processing bottom surface web, if the quantity of vallecular cavity inner convex platform is one, then need to select from inner principle of processing toward outer ring to process bottom surface web.
When carrying out processing bottom surface web, if the quantity of vallecular cavity inner convex platform is two or more, then needing bottom surface web to be first divided into several well-behaved parts, then locating web I according to first processing between boss---reprocessing large area place web II---and finally process the principle of small size place web III to process bottom surface web.
Beneficial effect of the present invention: by adopting the present invention, the two-sided thin-wall web plate after processing is made to meet the requirement of drawing technical conditions, not only overcome and process yielding problem because web trembles the part brought, stop aided process second-order correction, and avoid the use of dedicated accessory tool, therefore improve working (machining) efficiency, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the schematic diagram processing boss epiplastron in the embodiment of the present invention one.
Fig. 2 is the schematic diagram processing boss profile place web in the embodiment of the present invention one.
Fig. 3 is the schematic diagram processing bottom surface web in the embodiment of the present invention one.
Fig. 4 is the schematic diagram processing boss epiplastron in the embodiment of the present invention two.
Fig. 5 is the schematic diagram processing boss profile place web in the embodiment of the present invention two.
Fig. 6 is the schematic diagram processing bottom surface web in the embodiment of the present invention two.
Detailed description of the invention
embodiment one
As shown in Figure 1 to Figure 3, a kind of processing method of two-sided single boss thin-wall web plate part, comprises the following steps:
(1) leave and take allowance in the axial direction according to the thickness of web part, and the thickness following web part is thinner, leave and take the more principles of allowance in the axial direction, usually controls at 3mm-5mm by allowance axially;
(2) machined parameters of web part is determined: spindle revolutions selects the rated revolution of lathe to be 2500 ~ 24000r/min; Cutting-in is defined as 2 ~ 5mm according to web part allowance in the axial direction; Cut the wide thickness according to web part and be defined as 0.5 ~ 5mm; The monodentate amount of feeding is defined as 0.15 ~ 0.18mm/turn(according to the thickness of web part and cutter and usually calculates by 0.18mm/turn); After spindle revolutions and the monodentate amount of feeding are determined, determine that tool feeding is 900 ~ 8640mm/min again;
(3) determine lower cutter position: for the little vallecular cavity web of web area≤100mm × 100mm, its lower cutter position is selected at close rib place; For the large vallecular cavity web of web area > 100mm × 100mm, its lower cutter position is selected in an arbitrary point;
(4) cutting angle of cutter is determined: the cutting angle of cutter controls within 3 °;
(5) determine processing mode: first process boss epiplastron 1, reprocessing boss profile place web 2, finally processes bottom surface web 3; When carrying out processing bottom surface web 3, if the quantity of vallecular cavity inner convex platform is one, then need to select from inner principle of processing toward outer ring to process bottom surface web 3.
embodiment two
As shown in Figures 4 to 6, a kind of processing method of two-sided thin-wall web plate part, comprises the following steps:
(1) leave and take allowance in the axial direction according to the thickness of web part, and the thickness following web part is thinner, leave and take the more principles of allowance in the axial direction, usually controls at 3mm-5mm by allowance axially;
(2) machined parameters of web part is determined: spindle revolutions selects the rated revolution of lathe to be 2500 ~ 24000r/min; Cutting-in is defined as 2 ~ 5mm according to web part allowance in the axial direction; Cut the wide thickness according to web part and be defined as 0.5 ~ 5mm; The monodentate amount of feeding is defined as 0.15 ~ 0.18 mm/turn(according to the thickness of web part and cutter and usually calculates by 0.18mm/turn); After spindle revolutions and the monodentate amount of feeding are determined, determine that tool feeding is 900 ~ 8640mm/min again;
(3) determine lower cutter position: for the little vallecular cavity web of web area≤100mm × 100mm, its lower cutter position is selected at close rib place; For the large vallecular cavity web of web area > 100mm × 100mm, its lower cutter position is selected in an arbitrary point;
(4) cutting angle of cutter is determined: the cutting angle of cutter controls within 3 °;
(5) determine processing mode: first process boss epiplastron 1, reprocessing boss profile place web 2, finally processes bottom surface web (3); When carrying out processing bottom surface web 3, if the quantity of vallecular cavity inner convex platform is two or more, then needing bottom surface web to be first divided into several well-behaved parts, then locating web I according to first processing between boss---reprocessing large area place web II---and finally process the principle of small size place web III to process bottom surface web 3.
Claims (3)
1. a processing method for two-sided thin-wall web plate part, is characterized in that comprising the following steps:
(1) leave and take allowance in the axial direction according to the thickness of web part, and the thickness following web part is thinner, leave and take the more principles of allowance in the axial direction, usually controls at 3mm-5mm by allowance axially;
(2) machined parameters of web part is determined: spindle revolutions selects the rated revolution of lathe; Cutting-in is determined according to web part allowance in the axial direction; Cut the wide thickness according to web part to determine; The monodentate amount of feeding is determined according to the thickness of web part and cutter; Tool feeding is determined again after spindle revolutions and the monodentate amount of feeding are determined;
(3) determine lower cutter position: for the little vallecular cavity web of web area≤100mm × 100mm, its lower cutter position is selected at close rib place; For the large vallecular cavity web of web area > 100mm × 100mm, its lower cutter position is selected in an arbitrary point;
(4) cutting angle of cutter is determined: the cutting angle of cutter controls within 3 °;
(5) determine processing mode: first process boss epiplastron (1), reprocessing boss profile place web (2), finally process bottom surface web (3).
2. the processing method of a kind of two-sided thin-wall web plate part as claimed in claim 1, it is characterized in that: when carrying out processing bottom surface web (3), if the quantity of vallecular cavity inner convex platform is one, then need to select from inner principle of processing toward outer ring to process bottom surface web (3).
3. the processing method of a kind of two-sided thin-wall web plate part as claimed in claim 1, it is characterized in that: when carrying out processing bottom surface web (3), if the quantity of vallecular cavity inner convex platform is two or more, then needing bottom surface web to be first divided into several well-behaved parts, then locating web I according to first processing between boss---reprocessing large area place web II---and finally process the principle of small size place web III to process bottom surface web (3).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110238606A (en) * | 2019-06-18 | 2019-09-17 | 成都飞机工业(集团)有限责任公司 | A kind of processing method of the open vallecular cavity of web part |
WO2023226282A1 (en) * | 2022-05-26 | 2023-11-30 | 成都飞机工业(集团)有限责任公司 | Method for machining web |
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CN101745668A (en) * | 2009-12-09 | 2010-06-23 | 昌河飞机工业(集团)有限责任公司 | Method for processing thin-wall web plate on part |
WO2014039993A2 (en) * | 2012-09-08 | 2014-03-13 | Mark Andy, Inc. | Die cutting system |
CN104182795A (en) * | 2014-08-19 | 2014-12-03 | 南京航空航天大学 | Numerical control machining cutting parameter optimization method of airplane structural member on the basis of intermediate feature |
CN104259774A (en) * | 2014-09-09 | 2015-01-07 | 黄河科技学院 | Plane wing titanium alloy thin-wall web efficient numerical control machining technology |
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2015
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CN101745668A (en) * | 2009-12-09 | 2010-06-23 | 昌河飞机工业(集团)有限责任公司 | Method for processing thin-wall web plate on part |
WO2014039993A2 (en) * | 2012-09-08 | 2014-03-13 | Mark Andy, Inc. | Die cutting system |
CN104182795A (en) * | 2014-08-19 | 2014-12-03 | 南京航空航天大学 | Numerical control machining cutting parameter optimization method of airplane structural member on the basis of intermediate feature |
CN104259774A (en) * | 2014-09-09 | 2015-01-07 | 黄河科技学院 | Plane wing titanium alloy thin-wall web efficient numerical control machining technology |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110238606A (en) * | 2019-06-18 | 2019-09-17 | 成都飞机工业(集团)有限责任公司 | A kind of processing method of the open vallecular cavity of web part |
WO2023226282A1 (en) * | 2022-05-26 | 2023-11-30 | 成都飞机工业(集团)有限责任公司 | Method for machining web |
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