CN104759566A - Production device and production method for one-time molded locating pin - Google Patents
Production device and production method for one-time molded locating pin Download PDFInfo
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- CN104759566A CN104759566A CN201510151853.XA CN201510151853A CN104759566A CN 104759566 A CN104759566 A CN 104759566A CN 201510151853 A CN201510151853 A CN 201510151853A CN 104759566 A CN104759566 A CN 104759566A
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- shaping mould
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Abstract
The invention discloses a production device for a one-time molded locating pin. The production device for the one-time molded locating pin comprises a mold cutting device, and further comprises a body. A first forming mold, a second forming mold, a third forming mold and a fourth forming mold are installed inside the body. A first pneumatic clamping manipulator, a second pneumatic clamping manipulator, a third pneumatic clamping manipulator and an overturn clamp are further installed inside the body. The first pneumatic clamping manipulator is connected with the mold cutting device. The overturn clamp is connected with the first forming mold. The second pneumatic clamping manipulator is connected with the second forming mold. The third pneumatic clamping manipulator is connected with the third forming mold. The fourth forming mold is connected with a finished product collecting box. The production device of the one-time molded locating pin is produced by the technical scheme above; the locating pin is molded at one time without generating scrap materials; and the production device of the one-time molded locating pin is small in material usage amount, high in efficiency, and high in yield. About 3500 pieces of products can be produced in one shift of the prior art, but 50000 pieces of produces can be produced in one shift after using the mold. The mold is convenient to debug, small in size and low in cost, accordingly saving labor cost and saving production cost.
Description
Technical field
The present invention relates to alignment pin shaping mould field, particularly the process units of one-shot forming alignment pin and production method thereof.
Background technology
In industrial production application, widely, and consumption is very large in the application of alignment pin.Prior art is divided into multi-step to operate, need manually repeatedly to debug, complicated operation, need through blanking, clean, select, the step of flat head chamfering, cleaning foreign material, other end flat head chamfering, cleaning foreign material just can complete, because needs repeatedly clear up foreign material, so the waste material produced is a lot, a lot of semi-finished product are had to be missed in processing procedure, waste is serious, and too much easily causes operate miss due to operating procedure, and cost is higher.
Now be badly in need of a kind of can settling at one go and the process units of the one-shot forming alignment pin reduced costs and production method thereof.
Summary of the invention
In order to solve the problem, the invention provides a kind of can settling at one go and the process units of the one-shot forming alignment pin reduced costs and production method thereof.
The process units of a kind of one-shot forming alignment pin in the present invention, comprise and cut die device, also comprise body, the first shaping mould is provided with in described body, second shaping mould, 3rd shaping mould and the 4th shaping mould, the first air pressure material clamping robot is also comprised in described body, second air pressure material clamping robot, 3rd air pressure material clamping robot and upset pulling-in dog, described first air pressure material clamping robot with cut die device and be connected, described upset pulling-in dog is connected with the first shaping mould, described second air pressure material clamping robot is connected with the second shaping mould, described 3rd air pressure material clamping robot is connected with the 3rd shaping mould, described 4th shaping mould is connected with finished product receiver,
Described first shaping mould, second shaping mould, 3rd shaping mould and the 4th shaping mould include dynamic model and quiet mould, mobile jib is provided with in described mould, described mobile jib connects shaped device, fixture is provided with in described shaped device, slope, push rod and propelling movement mouth, described fixture connects push rod, described slope connects propelling movement mouth, described fixture connects mobile jib, described dynamic model is straight-bar, described propelling movement mouth is circular, slope in described first shaping mould is the first slope, the angle of described first slope and external diameter is 60 °, slope in described second shaping mould is the second slope, the angle of described second slope and external diameter is 15 ° ~ 18 °, slope in described 3rd shaping mould is the 3rd slope, the angle of described 3rd slope and external diameter is 15 °, slope in described 4th shaping mould is the 4th slope, the angle of described 4th slope and external diameter is 15 °.
In such scheme, described dynamic model is steel alloy dynamic model.
In such scheme, described quiet mould is the quiet mould of steel alloy.
In such scheme, also comprise controller, described controller with cut die device and be connected, described controller is connected with body.
In such scheme, described controller is provided with alarm.
Utilize a production method for the one-shot forming alignment pin of the above device, comprise the following steps:
S1: cut die device and raw material is cut and utilizes the first air pressure material clamping robot to deliver to the first shaping mould;
Dynamic model and the quiet mould of the S2: the first shaping mould clash into;
S3: the raw material of S2 process overturns and delivers to the second shaping mould by upset pulling-in dog;
Dynamic model and the quiet mould of the S4: the second shaping mould clash into;
The raw material of S4 process is delivered to the 3rd shaping mould by the S5: the second air pressure material clamping robot;
Dynamic model and the quiet mould of the S6: the three shaping mould clash into;
The raw material of S6 process is delivered to the 4th shaping mould by the S7: the three air pressure material clamping robot;
Dynamic model and the quiet mould of the S8: the four shaping mould clash into;
S9: the product introduction finished product receiver handled well.
Advantage of the present invention and beneficial effect are: the invention provides a kind of can settling at one go and the process units of the one-shot forming alignment pin reduced costs.Alignment pin one-shot forming, does not produce waste material, and materials are little, and raw-material diameter is 4.2mm, and the diameter of current material can be reduced into 4.05mm; Efficiency is high, and output is many, and original technology one order of classes or grades at school approximately produces 3500, and after using mould, an order of classes or grades at school can produce 50,000; Die debugging is convenient, small and exquisite inexpensive, saves human cost, cost-saving.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is system block diagram of the present invention;
Fig. 2 is the structural representation of the present invention first shaping mould;
Fig. 3 is schematic flow sheet of the present invention.
In figure: 1, cut die device 2, body 3, first shaping mould 4, second shaping mould 5, the 3rd shaping mould 6, the 4th shaping mould 7, first air pressure material clamping robot 8, second air pressure material clamping robot 9, the 3rd air pressure material clamping robot 10, upset pulling-in dog 11, finished product receiver 12, controller 31, quiet mould 32, dynamic model 311, mobile jib 312, shaped device 313, fixture 314, slope 315, push rod 316, push mouth
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1, the present invention is a kind of process units of one-shot forming alignment pin, comprise and cut die device 1, also comprise body 2, the first shaping mould 3 is provided with in body 2, second shaping mould 4, 3rd shaping mould 5 and the 4th shaping mould 6, the first air pressure material clamping robot 7 is also comprised in body 2, second air pressure material clamping robot 8, 3rd air pressure material clamping robot 9 and upset pulling-in dog 10, first air pressure material clamping robot 7 with cut die device 1 and be connected, upset pulling-in dog 10 is connected with the first shaping mould 3, second air pressure material clamping robot 8 is connected with the second shaping mould 4, 3rd air pressure material clamping robot 9 is connected with the 3rd shaping mould 5, 4th shaping mould 6 is connected with finished product receiver 11,
As shown in Figure 2, first shaping mould 3, second shaping mould 4, 3rd shaping mould 5 and the 4th shaping mould 6 include dynamic model 32 and quiet mould 31, mobile jib 311 is provided with in quiet mould 31, mobile jib 311 connects shaped device 312, fixture 313 is provided with in shaped device 312, slope 314, push rod 315 and propelling movement mouth 316, fixture 313 connects push rod 315, push rod 315 clashes into slope 314, slope 314 connects propelling movement mouth 316, fixture 313 connects mobile jib 311, dynamic model 32 is straight-bar, it is circular for pushing mouth 316, slope in first shaping mould 3 is the first slope, the angle of the first slope and external diameter is 60 °, slope in second shaping mould is the second slope, the angle of the second slope and external diameter is 15 ° ~ 18 °, slope in 3rd shaping mould is the 3rd slope, the angle of the 3rd slope and external diameter is 15 °, slope in 4th shaping mould is the 4th slope, the angle of the 4th slope and external diameter is 15 °.
Dynamic model 31 is steel alloy dynamic model, and quiet mould 32 is the quiet mould of steel alloy.Also comprise controller 12, controller 12 with cut die device 1 and be connected, controller 12 is also connected with body 2, and controller is provided with alarm.If the situation of makeing mistakes, such as: feeding is not in place or exceed design current due to the misoperation of manipulator, and controller 12 can show problem and where appear at, alarm can be reported to the police and controller 12 sends instruction directly stops the operation of a machine.
As shown in Figure 3, a kind of production method utilizing the one-shot forming alignment pin of above device, comprises the following steps:
S1: cut die device and raw material is cut and utilizes the first air pressure material clamping robot to deliver to the first shaping mould;
Dynamic model and the quiet mould of the S2: the first shaping mould clash into; Setting raw material has A face and B face, and after the dynamic model of the first shaping mould and quiet mould clash into, A face produces the gradient (i.e. slope and external diameter angulation) of 60 °, and the raw material processed is sent by push rod.
S3: the raw material of S2 process overturns and delivers to the second shaping mould by upset pulling-in dog;
Dynamic model and the quiet mould of the S4: the second shaping mould clash into; Raw material upset feeding second shaping mould processed carries out secondary impact process to B face, and now B face can produce the gradient of 15 ° ~ 18 °, and due to the shock of quiet mould, the gradient in A face also changes, and close to 15 °, the raw material processed is sent by push rod.
The raw material of S4 process is delivered to the 3rd shaping mould by the S5: the second air pressure material clamping robot;
Dynamic model and the quiet mould of the S6: the three shaping mould clash into; Coarse regulation, all there is the gradient close to 15 ° in A, B face, and the raw material processed is sent by push rod.
The raw material of S6 process is delivered to the 4th shaping mould by the S7: the three air pressure material clamping robot;
Dynamic model and the quiet mould of the S8: the four shaping mould clash into; Shaping integration, all there is the gradient of 15 ° in A, B face of guarantee, and the length of control A, B face gradient is consistent, and the control errors of overall length is within 0.05mm.
S9: the product introduction finished product receiver handled well.
Alignment pin one-shot forming, does not need polishing, but relies on constantly extruded, therefore do not produce waste material, and materials are little, raw-material diameter is 4.2mm, the extruding of prior art to material makes raw-material diameter to be reduced into 4.05mm, can reach the size of need of production after extrusion; Efficiency is high, and output is many, and original technology one order of classes or grades at school approximately produces 3500, and after using mould, an order of classes or grades at school can produce 50,000; Die debugging is convenient, small and exquisite inexpensive, saves human cost, cost-saving.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. the process units of an one-shot forming alignment pin, comprise and cut die device, it is characterized in that, also comprise body, the first shaping mould is provided with in described body, second shaping mould, 3rd shaping mould and the 4th shaping mould, the first air pressure material clamping robot is also comprised in described body, second air pressure material clamping robot, 3rd air pressure material clamping robot and upset pulling-in dog, described first air pressure material clamping robot with cut die device and be connected, described upset pulling-in dog is connected with the first shaping mould, described second air pressure material clamping robot is connected with the second shaping mould, described 3rd air pressure material clamping robot is connected with the 3rd shaping mould, described 4th shaping mould is connected with finished product receiver,
Described first shaping mould, second shaping mould, 3rd shaping mould and the 4th shaping mould include dynamic model and quiet mould, mobile jib is provided with in described quiet mould, described mobile jib connects shaped device, fixture is provided with in described shaped device, slope, push rod and propelling movement mouth, described fixture connects push rod, described slope connects propelling movement mouth, described fixture connects mobile jib, described dynamic model is straight-bar, described propelling movement mouth is circular, slope in described first shaping mould is the first slope, the angle of described first slope and external diameter is 60 °, slope in described second shaping mould is the second slope, the angle of described second slope and external diameter is 15 ° ~ 18 °, slope in described 3rd shaping mould is the 3rd slope, the angle of described 3rd slope and external diameter is 15 °, slope in described 4th shaping mould is the 4th slope, the angle of described 4th slope and external diameter is 15 °.
2. the process units of a kind of one-shot forming alignment pin according to claim 1, is characterized in that, described dynamic model is steel alloy dynamic model.
3. the process units of a kind of one-shot forming alignment pin according to claim 1, is characterized in that, described quiet mould is the quiet mould of steel alloy.
4. the process units of a kind of one-shot forming alignment pin according to claim 1, is characterized in that, also comprise controller, described controller with cut die device and be connected, described controller is connected with body.
5. the process units of a kind of one-shot forming alignment pin according to claim 4, it is characterized in that, described controller is provided with alarm.
6. utilize a production method for the one-shot forming alignment pin of device described in claim 1, it is characterized in that, comprise the following steps:
S1: cut die device and raw material is cut and utilizes the first air pressure material clamping robot to deliver to the first shaping mould;
Dynamic model and the quiet mould of the S2: the first shaping mould clash into;
S3: the raw material of S2 process overturns and delivers to the second shaping mould by upset pulling-in dog;
Dynamic model and the quiet mould of the S4: the second shaping mould clash into;
The raw material of S4 process is delivered to the 3rd shaping mould by the S5: the second air pressure material clamping robot;
Dynamic model and the quiet mould of the S6: the three shaping mould clash into;
The raw material of S6 process is delivered to the 4th shaping mould by the S7: the three air pressure material clamping robot;
Dynamic model and the quiet mould of the S8: the four shaping mould clash into;
S9: the product introduction finished product receiver handled well.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510151853.XA CN104759566B (en) | 2015-04-01 | 2015-04-01 | A kind of process units of one-shot forming alignment pin and its production method |
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| CN201510151853.XA CN104759566B (en) | 2015-04-01 | 2015-04-01 | A kind of process units of one-shot forming alignment pin and its production method |
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| CN104759566A true CN104759566A (en) | 2015-07-08 |
| CN104759566B CN104759566B (en) | 2017-03-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695268A (en) * | 2017-11-07 | 2018-02-16 | 林全星 | A kind of processing method of shoe tree alignment pin |
Citations (6)
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|---|---|---|---|---|
| GB510134A (en) * | 1937-12-11 | 1939-07-27 | Bertalan Szekely | Improvements in and relating to the manufacture of horse-shoe nails |
| US2718647A (en) * | 1952-11-29 | 1955-09-27 | Fanner Metal Products Company | Method of making copper coated nail from copper coated rod stock |
| CN1127683A (en) * | 1993-12-24 | 1996-07-31 | 希尔蒂股份公司 | Method for making expanding sheath of expanding nail |
| CN203526423U (en) * | 2013-10-21 | 2014-04-09 | 航天精工股份有限公司 | Novel mould for rivet |
| CN103909189A (en) * | 2012-12-29 | 2014-07-09 | 宾科汽车紧固件（昆山）有限公司 | Ball pin cold heading device and heading process thereof |
| CN204504085U (en) * | 2015-04-01 | 2015-07-29 | 上海浦东新区东海标准件有限公司 | A kind of process units of one-shot forming alignment pin |
-
2015
- 2015-04-01 CN CN201510151853.XA patent/CN104759566B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB510134A (en) * | 1937-12-11 | 1939-07-27 | Bertalan Szekely | Improvements in and relating to the manufacture of horse-shoe nails |
| US2718647A (en) * | 1952-11-29 | 1955-09-27 | Fanner Metal Products Company | Method of making copper coated nail from copper coated rod stock |
| CN1127683A (en) * | 1993-12-24 | 1996-07-31 | 希尔蒂股份公司 | Method for making expanding sheath of expanding nail |
| CN103909189A (en) * | 2012-12-29 | 2014-07-09 | 宾科汽车紧固件（昆山）有限公司 | Ball pin cold heading device and heading process thereof |
| CN203526423U (en) * | 2013-10-21 | 2014-04-09 | 航天精工股份有限公司 | Novel mould for rivet |
| CN204504085U (en) * | 2015-04-01 | 2015-07-29 | 上海浦东新区东海标准件有限公司 | A kind of process units of one-shot forming alignment pin |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695268A (en) * | 2017-11-07 | 2018-02-16 | 林全星 | A kind of processing method of shoe tree alignment pin |
| CN107695268B (en) * | 2017-11-07 | 2019-01-18 | 林全星 | A kind of processing method of shoe tree positioning pin |
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| CN104759566B (en) | 2017-03-01 |
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Effective date of registration: 20210714 Address after: 201399 1st floor, building 21, 466 xuanxia Road, Xuanqiao Town, Pudong New Area, Shanghai Patentee after: Shanghai Dongbiao Standard Parts Co.,Ltd. Address before: 3046 Donggang Road, Zhuqiao Town, Pudong New Area, Shanghai, 201323 Patentee before: SHANGHAI DONGHAI STANDARD PARTS Co.,Ltd. |
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