CN104757505A - Semi-ring type linear reciprocating type automatic starter propagation machine - Google Patents
Semi-ring type linear reciprocating type automatic starter propagation machine Download PDFInfo
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- CN104757505A CN104757505A CN201510173020.3A CN201510173020A CN104757505A CN 104757505 A CN104757505 A CN 104757505A CN 201510173020 A CN201510173020 A CN 201510173020A CN 104757505 A CN104757505 A CN 104757505A
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- conveyer belt
- koji
- humidity
- starter propagation
- carrier bar
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Abstract
The invention relates to a semi-ring type linear reciprocating type automatic starter propagation machine which comprises an air blower, a conveyor belt, a starter propagation conveyor belt and a starter turning distributor, wherein the starter propagation conveyor belt is internally provided with a wind chamber; an air outlet of the air blower is communicated with the wind chamber; the output end of the conveyor belt is arranged just above one end of the starter propagation conveyor belt; the air outlet of the air blower is communicated with the wind chamber by the other end of the starter propagation conveyor belt; the starter turning distributor is arranged just above the starter propagation conveyor belt; the starter propagation conveyor belt comprises two transmission chains which are arranged in parallel; the two transmission chains are connected with each other by chain plates; a plurality of chain plates are continuously arranged and completely cover the upper plane of the starter propagation conveyor belt; a vent hole is formed in each chain plate. According to the semi-ring type linear reciprocating automatic starter propagation machine, the starter propagation process is automatically carried out without being manually operated, so that the safety is high.
Description
Technical field
The present invention relates to a kind of half-ring linear reciprocation automation starter propagation machine, belong to brewing equipment technical field.
Background technology
China's brewing seasonings has the history of more than 3000 year, by cereal saccharification gelatinization sex change, utilizes the metabolism koji of aspergillus, yeast etc., finally song is expected that fermentation produces the product such as salty sauce, soy sauce.In yeast making process, the song material after saccharification and gelatinization is shakeout static gas wave refrigerator on koji bed with the thickness uniform loose of 26-30 centimetre.Through giving the ventilation of bent material, temperature adjustment, damping in incubation, turning over song and having operated whole yeast making process.Again the song material made is transported in fermentation tank.These operate in present stage is utilize artificial manual operations substantially, and in the process of koji, spore dust is large, and labour intensity is large, inefficiency, condition of work and production environment poor, directly affect the safety in production of the healthy of workman and food.
Summary of the invention
In order to solve prior art Problems existing, the invention provides a kind of half-ring linear reciprocation automation starter propagation machine, can full automatic process of carrying out koji, to operate by hand without the need to artificial, security is high.
The technical solution adopted in the present invention is:
A kind of half-ring linear reciprocation automation starter propagation machine, comprise air blast, conveyer belt, koji conveyer belt and turn over bent material distributing machine, the inside of upper described koji conveyer belt is provided with air compartment, described air compartment is communicated with the upper plane of described koji conveyer belt, the air outlet of described air blast is communicated with described air compartment, the output of described conveyer belt is positioned at directly over described koji conveyer belt one end, the air outlet of described air blast is communicated with described air compartment by the other end of described koji conveyer belt, describedly turn over bent material distributing machine and be positioned at directly over described koji conveyer belt, described koji conveyer belt comprises two transmission chains be arranged in parallel, article two, connected by carrier bar between described transmission chain, the quantity of described carrier bar is some pieces, some blocks of described carrier bars are arranged continuously, and some blocks of described carrier bars cover the upper plane of described koji conveyer belt completely, described carrier bar offers blow vent, described blow vent is communicated with described air compartment.
Usually, one end of described koji conveyer belt can also be provided with discharging switch gate.
Preferably, the top of described koji conveyer belt is also provided with the track of level, the bearing of trend of described track is identical with the bearing of trend of described koji conveyer belt, and the length of described track is equal with the length of described koji conveyer belt, described in turn over bent material distributing machine install on the track.
Further, turning over described in can also with auger in bent material distributing machine.
Preferably, wherein one block of carrier bar in all described carrier bars offers temperature inspecting hole, wherein one block of carrier bar in all described carrier bars offers humidity inspecting hole, in described temperature inspecting hole, temperature sensor is installed, in described humidity inspecting hole, humidity sensor is installed, also be provided with processor, described temperature sensor is connected with described processor communication with described humidity sensor, the blower fan output of described processor is connected with the control end of described air blast, also be provided with humidifier, described humidifier is arranged on the air inlet of described air blast, the humidification control end of described processor is connected with the control end of described humidifier.
Another kind of mode, wherein one block of carrier bar in all described carrier bars offers temperature inspecting hole, wherein one block of carrier bar in all described carrier bars offers humidity inspecting hole, in described temperature inspecting hole, temperature sensor is installed, in described humidity inspecting hole, humidity sensor is installed, temperature retractor device and humidity retractor device are installed in described air compartment, described temperature sensor is arranged on described temperature retractor device, move up and down in order to drive temperature sensor, described humidity sensor is arranged on described humidity retractor device, move up and down in order to drive humidity sensor, also be provided with processor, described temperature sensor and described humidity sensor are electrically connected with described processor, the blower fan output of described processor is connected with the control end of described air blast, also be provided with humidifier, described humidifier is arranged on the air inlet of described air blast, the humidification control end of described processor is connected with the control end of described humidifier.
Preferably, described temperature retractor device and described humidity retractor device are all referred to as retractor device, described retractor device comprises installation portion, pole, spring and electromagnetic adsorption portion, described installation portion is fixed on one end of described pole, the other end of described pole is hinged on the inwall of described air compartment, one end of described spring is connected with the middle part of described pole, the other end of described spring is connected with the inwall of described air compartment, described electromagnetic adsorption portion is positioned at immediately below described installation portion, and described temperature sensor and described humidity sensor are arranged on corresponding described installation portion.
Usually, described blow vent can be rectangle blow vent, and described rectangular two ends are arc transition, and the diameter of described circular arc is equal with described rectangular radius.
Further, the quantity of the blow vent on each described carrier bar can be several, and blow vent described in several is evenly arranged on described carrier bar.
Beneficial effect of the present invention:
The present invention by arranging carrier bar on transmission chain, and carrier bar only covers the half of transmission chain continuously, in actual use, chain rotates, just carrier bar can be turned to the below of whole chain, and then rotate backward the top again carrier bar being turned to whole chain, thus can not have an impact to blow vent.
The setting of horizontal rail, making to turn over bent material distributing machine can slide along the track, and ensures that turning over bent material distributing machine overturns the song material on koji conveyer belt, avoids people to operate by hand.
The setting of temperature sensor and humidity sensor, can carry out the detection of temperature and humidity easily to the song material on koji conveyer belt, thus provides Data support for the unlatching controlling air blast and humidifier.
Temperature sensor and humidity sensor and processor adopt and communicate to connect, and temperature sensor and humidity sensor so just can be made to follow koji conveyer belt and rotate and move, the validity of guarantee temperature sensor and humidity sensor, prevents it from damaging.
The setting of retractor device, make when koji conveyer belt rotates, temperature sensor and humidity sensor can be removed from temperature inspecting hole and humidity inspecting hole by retractor device, thus ensure that temperature sensor is separated with koji conveyer belt with humidity sensor, prevent the koji conveyer belt rotated to the damage of temperature sensor and humidity sensor.
Retractor device has the simple and practical feature such as easily.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein:
1, air blast; 2, koji conveyer belt; 3, conveyer belt; 4, bent material distributing machine is turned over; 5, discharging switch gate; 21, sensor.
Detailed description of the invention
See Fig. 1, the invention provides a kind of half-ring linear reciprocation automation starter propagation machine, comprise air blast 1, conveyer belt 3, koji conveyer belt 2 and turn over bent material distributing machine 4, the inside of upper described koji conveyer belt 2 is provided with air compartment, described air compartment is communicated with the upper plane of described koji conveyer belt 2, the air outlet of described air blast 1 is communicated with described air compartment, the output of described conveyer belt 3 is positioned at directly over described koji conveyer belt 2 one end, the air outlet of described air blast 1 is communicated with described air compartment by the other end of described koji conveyer belt 2, describedly turn over bent material distributing machine 4 and be positioned at directly over described koji conveyer belt 2, described koji conveyer belt 2 comprises two transmission chains be arranged in parallel, article two, connected by carrier bar between described transmission chain, the quantity of described carrier bar is some pieces, some blocks of described carrier bars are arranged continuously, and some blocks of described carrier bars cover the upper plane of described koji conveyer belt 2 completely, described carrier bar offers blow vent, described blow vent is communicated with described air compartment, one end of described koji conveyer belt 2 is also provided with discharging switch gate 5.
The following specifically describes the course of work of the present invention:
The all carrier bar of original state is all in the below of koji conveyer belt 2, koji conveyer belt 2 rotates (in Fig. 1, correspondence rotates clockwise), conveyer belt 3 exports bent material simultaneously, bent material drops on koji conveyer belt 2, until all carrier bars are all in directly over koji conveyer belt 2, koji conveyer belt 2 and conveyer belt 3 all quit work, in this process, turn over bent material distributing machine 4 to flatten the song material on koji conveyer belt 2, yeast-making technology is carried out like this on koji conveyer belt 2, air blast 1 blows, control the temperature and humidity of bent material, after koji, open discharging switch gate 5, koji conveyer belt 2 rotates backward (in Fig. 1, correspondence rotates counterclockwise), song material on koji conveyer belt 2 just can be discharged by the switch gate opened, repeat with this.
The process of turning over the leveling of bent material distributing machine 4 is by controlling the distance of turning on bent material distributing machine 4 and koji conveyer belt 2 between plane, song material on koji conveyer belt 2 is by turning over bent material distributing machine 4, just can control turning between bent material distributing machine 4 and koji conveyer belt 2, achieve the object of the bent material of leveling.
Above process koji driving-belt carries out rotating, and the carrier bar of rotation can not produce with the blow vent of air blast 1 and conflict, thus ensures that air blast 1 ventilates to air compartment normally.
The top of described koji conveyer belt 2 is also provided with the track of level, the bearing of trend of described track is identical with the bearing of trend of described koji conveyer belt 2, the length of described track is equal with the length of described koji conveyer belt 2, describedly turn over bent material distributing machine 4 and install on the track, described in turn in bent material distributing machine 4 also with auger.
In the midway of koji, need to carry out stirring to the song material on koji conveyer belt 2, by the auger turned in bent material distributing machine 4 is stretched out, the auger stretched out just can stir the song material on koji conveyer belt 2, turn over bent material distributing machine 4 again along rail moving, indirectly, all song material on koji conveyer belt 2 just can stir by auger, thus realize the object stirring all song material.
About song material is carried out temperature and humidity detect be adopt in following two kinds of modes any one:
Usual setting,
Wherein one block of carrier bar in all described carrier bars offers temperature inspecting hole, wherein one block of carrier bar in all described carrier bars offers humidity inspecting hole, in described temperature inspecting hole, temperature sensor is installed, in described humidity inspecting hole, humidity sensor is installed, also be provided with processor and humidifier, described humidifier is arranged on the air inlet of described air blast 1, the humidification control end of described processor is connected with the control end of described humidifier, and the blower fan output of described processor is connected with the control end of described air blast 1.
It is different that these two kinds of modes are mainly reflected in the connected mode of processor and temperature sensor and humidity sensor.
The first:
Described temperature sensor is connected with described processor communication with described humidity sensor.
Inventor mainly considers, in actual use procedure, koji conveyer belt 2 needs to rotate, and the koji conveyer belt 2 rotated can drive carrier bar to move, and temperature sensor and humidity sensor are arranged on carrier bar, it will inevitably be followed carrier bar and move, and traditional sensor 21 (temperature sensor and humidity sensor) is electrically connected (passing through connection) with processor, be limited by the impact of line length, the sensor 21 of movement can pull apart circuit, thus cause cannot normally detected temperatures and humidity, and the mode by adopting radio communication to connect, then completely avoid this problem.
The second:
Temperature retractor device and humidity retractor device are installed in described air compartment, described temperature sensor is arranged on described temperature retractor device, move up and down in order to drive temperature sensor, described humidity sensor is arranged on described humidity retractor device, in order to drive humidity sensor to move up and down, described temperature sensor and described humidity sensor are electrically connected with described processor.
The second way is relative to first kind of way, the mode of wired connection is adopted between sensor 21 and processor, and the problem of pulling line will be avoided, sensor 21 is installed on retractor device (corresponding temperature retractor device and humidity retractor device), when koji conveyer belt 2 rotates, retractor device just can decline thus drive corresponding sensor 21 to decline, sensor 21 is separated with corresponding carrier bar, makes the carrier bar rotated can not have an impact (dynamic sensor can not be with to move) to sensor 21.
Specifically, in the process of carrying out koji, sensor 21 coordinates with corresponding carrier bar, after koji (bent material is discharged from discharging switch gate 5), retractor device band dynamic sensor 21 declines, sensor 21 is separated with carrier bar, the carrier bar of such movement would not impact sensor 21, all rotate the below of koji conveyer belt 2 at carrier bar after, when needing material loading to carry out koji again, koji conveyer belt 2 rotates clockwise, all forward to after directly over koji conveyer belt 2 at carrier bar, now temperature inspecting hole is positioned at directly over temperature sensor, humidity inspecting hole is positioned at directly over humidity sensor, temperature sensor and humidity sensor insert in corresponding temperature inspecting hole and humidity inspecting hole by corresponding retractor device, thus the detection realized song material temperature and humidity.
Concrete structure about retractor device:
Described retractor device comprises installation portion, pole, spring and electromagnetic adsorption portion, described installation portion is fixed on one end of described pole, the other end of described pole is hinged on the inwall of described air compartment, one end of described spring is connected with the middle part of described pole, the other end of described spring is connected with the inwall of described air compartment, described electromagnetic adsorption portion is positioned at immediately below described installation portion, and described temperature sensor and described humidity sensor are arranged on corresponding described installation portion.
By the principle of electromagnetic induction, electromagnetic adsorption portion just can produce magnetic field when being energized, thus absorption installation portion, installation portion under the influence of a magnetic field, just can with electromagnetic adsorption portion near (moving down), thus realize sensor 21 and be separated with corresponding carrier bar, otherwise the power-off of electromagnetic adsorption portion, under the action of the spring, installation portion moves up, coordinate to the corresponding inspecting hole on carrier bar, thus realize the object detecting bent material temperature and humidity.
By such design, can ensure that temperature sensor and humidity sensor and processor are wired connection, ensure the validity of data transmission.
About unlatching and the control of concrete air blast 1 and humidifier, be prior art, just repeat no more at this, uniquely realizing above control for automatically controlling unlike the present invention, saving artificial.
Described blow vent is rectangle blow vent, and described rectangular two ends are arc transition, the diameter of described circular arc is equal with described rectangular radius, and the quantity of the blow vent on each described carrier bar is several, and blow vent described in several is evenly arranged on described carrier bar.
The present invention may be used for the processing to solid-state hypha powder, biological feedstuff and bio-fertilizer.
Claims (9)
1. a half-ring linear reciprocation automation starter propagation machine, comprise air blast, conveyer belt, koji conveyer belt and turn over bent material distributing machine, the inside of upper described koji conveyer belt is provided with air compartment, described air compartment is communicated with the upper plane of described koji conveyer belt, the air outlet of described air blast is communicated with described air compartment, the output of described conveyer belt is positioned at directly over described koji conveyer belt one end, the air outlet of described air blast is communicated with described air compartment by the other end of described koji conveyer belt, describedly turn over bent material distributing machine and be positioned at directly over described koji conveyer belt
It is characterized in that: described koji conveyer belt comprises two transmission chains be arranged in parallel, article two, connected by carrier bar between described transmission chain, the quantity of described carrier bar is some pieces, some blocks of described carrier bars are arranged continuously, and some blocks of described carrier bars cover the upper plane of described koji conveyer belt completely, described carrier bar offers blow vent, and described blow vent is communicated with described air compartment.
2. half-ring linear reciprocation automation starter propagation machine according to claim 1, is characterized in that: one end of described koji conveyer belt is also provided with discharging switch gate.
3. half-ring linear reciprocation automation starter propagation machine according to claim 1, it is characterized in that: the top of described koji conveyer belt is also provided with the track of level, the bearing of trend of described track is identical with the bearing of trend of described koji conveyer belt, the length of described track is equal with the length of described koji conveyer belt, described in turn over bent material distributing machine install on the track.
4. half-ring linear reciprocation automation starter propagation machine according to claim 3, is characterized in that: described in turn in bent material distributing machine also with auger.
5. the half-ring linear reciprocation automation starter propagation machine according to any one of claim 1-4, it is characterized in that: the wherein one block of carrier bar in all described carrier bars offers temperature inspecting hole, wherein one block of carrier bar in all described carrier bars offers humidity inspecting hole, in described temperature inspecting hole, temperature sensor is installed, in described humidity inspecting hole, humidity sensor is installed
Also be provided with processor, described temperature sensor is connected with described processor communication with described humidity sensor, and the blower fan output of described processor is connected with the control end of described air blast,
Also be provided with humidifier, described humidifier is arranged on the air inlet of described air blast, and the humidification control end of described processor is connected with the control end of described humidifier.
6. the half-ring linear reciprocation automation starter propagation machine according to any one of claim 1-4, it is characterized in that: the wherein one block of carrier bar in all described carrier bars offers temperature inspecting hole, wherein one block of carrier bar in all described carrier bars offers humidity inspecting hole
Temperature retractor device and humidity retractor device are installed in described air compartment, described temperature retractor device is provided with temperature sensor, described humidity retractor device is provided with humidity sensor, described temperature sensor and described temperature inspecting hole are slidably matched, described humidity sensor and described humidity inspecting hole are slidably matched
Described humidity sensor is arranged on described humidity retractor device, in order to drive humidity sensor to move up and down,
Also be provided with processor, described temperature sensor and described humidity sensor are electrically connected with described processor, and the blower fan output of described processor is connected with the control end of described air blast,
Also be provided with humidifier, described humidifier is arranged on the air inlet of described air blast, and the humidification control end of described processor is connected with the control end of described humidifier.
7. half-ring linear reciprocation automation starter propagation machine according to claim 6, it is characterized in that: described temperature retractor device and described humidity retractor device are all referred to as retractor device, described retractor device comprises installation portion, pole, spring and electromagnetic adsorption portion, described installation portion is fixed on one end of described pole, the other end of described pole is hinged on the inwall of described air compartment, one end of described spring is connected with the middle part of described pole, the other end of described spring is connected with the inwall of described air compartment, described electromagnetic adsorption portion is positioned at immediately below described installation portion
Described temperature sensor and described humidity sensor are arranged on corresponding described installation portion.
8. half-ring linear reciprocation automation starter propagation machine according to claim 7, it is characterized in that: described blow vent is rectangle blow vent, and described rectangular two ends is arc transition, and the diameter of described circular arc is equal with described rectangular radius.
9. half-ring linear reciprocation automation starter propagation machine according to claim 8, is characterized in that: the quantity of the blow vent on each described carrier bar is several, and blow vent described in several is evenly arranged on described carrier bar.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510173020.3A CN104757505B (en) | 2015-04-13 | 2015-04-13 | Half-ring linear reciprocation automates starter propagation machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510173020.3A CN104757505B (en) | 2015-04-13 | 2015-04-13 | Half-ring linear reciprocation automates starter propagation machine |
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| CN104757505A true CN104757505A (en) | 2015-07-08 |
| CN104757505B CN104757505B (en) | 2017-06-23 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108467832A (en) * | 2018-06-08 | 2018-08-31 | 四川绵阳鼎鑫智能装备有限公司 | A kind of continuous leaven cultivating equipment of automation tunnel type and starter making method |
| CN109749928A (en) * | 2019-02-18 | 2019-05-14 | 成都川一机械有限公司 | A kind of linear starter propagation machine and starter making method |
| CN109875017A (en) * | 2019-02-18 | 2019-06-14 | 成都川一机械有限公司 | A kind of linear yeast machine and turn over Qu Fangfa |
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| CN1074240A (en) * | 1992-09-08 | 1993-07-14 | 新乡市酿造厂 | Tunnel-type continuously ventilating yeast-making process |
| JPH06233672A (en) * | 1992-06-19 | 1994-08-23 | Chiyuuritsu Kogyo Kk | Rotating blade for stirring and mixing of automatic apparatus for producing koji |
| CN202594402U (en) * | 2012-05-02 | 2012-12-12 | 江苏今世缘酒业股份有限公司 | Device for conveying materials of early culture stage of brewing and starter propagation raw materials |
| CN202657321U (en) * | 2012-04-13 | 2013-01-09 | 陆丰机械(郑州)有限公司 | Full-servo reciprocating type packing machine |
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2015
- 2015-04-13 CN CN201510173020.3A patent/CN104757505B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06233672A (en) * | 1992-06-19 | 1994-08-23 | Chiyuuritsu Kogyo Kk | Rotating blade for stirring and mixing of automatic apparatus for producing koji |
| CN1074240A (en) * | 1992-09-08 | 1993-07-14 | 新乡市酿造厂 | Tunnel-type continuously ventilating yeast-making process |
| CN202657321U (en) * | 2012-04-13 | 2013-01-09 | 陆丰机械(郑州)有限公司 | Full-servo reciprocating type packing machine |
| CN202594402U (en) * | 2012-05-02 | 2012-12-12 | 江苏今世缘酒业股份有限公司 | Device for conveying materials of early culture stage of brewing and starter propagation raw materials |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108467832A (en) * | 2018-06-08 | 2018-08-31 | 四川绵阳鼎鑫智能装备有限公司 | A kind of continuous leaven cultivating equipment of automation tunnel type and starter making method |
| CN109749928A (en) * | 2019-02-18 | 2019-05-14 | 成都川一机械有限公司 | A kind of linear starter propagation machine and starter making method |
| CN109875017A (en) * | 2019-02-18 | 2019-06-14 | 成都川一机械有限公司 | A kind of linear yeast machine and turn over Qu Fangfa |
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| CN104757505B (en) | 2017-06-23 |
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Address after: 112000, Tieling, Liaoning, Yinzhou District, three North Road junction, North Triangle Co-patentee after: Kong Xianguo Patentee after: Ge Chenglin Address before: 112000 Tieling city Liaoning province bullions District mountain road nine Street Northern District 641 building 3 unit 607 room Co-patentee before: Kong Xianguo Patentee before: Ge Chenglin |