CN104747188A - Wavy helical blade roller - Google Patents

Wavy helical blade roller Download PDF

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Publication number
CN104747188A
CN104747188A CN201510136157.1A CN201510136157A CN104747188A CN 104747188 A CN104747188 A CN 104747188A CN 201510136157 A CN201510136157 A CN 201510136157A CN 104747188 A CN104747188 A CN 104747188A
Authority
CN
China
Prior art keywords
helical blade
end plate
shaped
helical
pick
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510136157.1A
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Chinese (zh)
Other versions
CN104747188B (en
Inventor
刘送永
吴洪状
杜长龙
薛玉刚
崔新霞
李建平
刘晓辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China University of Mining and Technology CUMT
Original Assignee
China University of Mining and Technology CUMT
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Publication date
Application filed by China University of Mining and Technology CUMT filed Critical China University of Mining and Technology CUMT
Priority to CN201510136157.1A priority Critical patent/CN104747188B/en
Publication of CN104747188A publication Critical patent/CN104747188A/en
Priority to PCT/CN2015/086600 priority patent/WO2016150072A1/en
Application granted granted Critical
Publication of CN104747188B publication Critical patent/CN104747188B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C25/00Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
    • E21C25/06Machines slitting solely by one or more cutting rods or cutting drums which rotate, move through the seam, and may or may not reciprocate
    • E21C25/10Rods; Drums

Abstract

The invention discloses a wavy helical blade roller which is suitable for a roller type mining machine. The wavy helical blade roller comprises a cylinder hub, helical blades, an end plate and pickaxe-type cutting teeth, wherein the cylinder hub is cylindrical; the end plate is welded on the head part of the cylinder hub; two helical blades are welded on the cylinder hub to form a double-end roller; the pickaxe-type cutting teeth are mounted on the end plate and the helical blade. The outer edges of the helical blades are wavy; on the same cutting line, a crest of one of the helical blade corresponds to a valley bottom of the other one of the helical blades to ensure that the total cutting thicknesses of the cutting lines are same; the pickaxe-type cutting teeth are sequentially mounted on the crest and at the valley bottom of the helical blades to realize different mounting height. The roller is high in coal breaking efficiency, high in lump coal rate, simple in structure and convenient to mount and operate.

Description

Wave-shaped helical vane drum
Technical field:
The present invention relates to a kind of Wave-shaped helical vane drum, especially a kind of Wave-shaped helical vane drum being applicable to drum shearer.
Background technology:
Coal is the topmost energy of China, and mining machinery is the main tool of coal mining.Drum shearer is most popular coal-cutting machinery, by the pick on coal mining machine roller, cut is carried out to coal seam, but the drum shearer used at present mostly also exists the problem that specific energy of cutting is high, lump coal is few, therefore reducing specific energy of cutting, improving lump coal rate is the direction of improving coal-winning machine performance always.In recent years, although coal-winning machine specific energy of cutting reduces gradually, lump coal rate improves gradually, optimizes space still very large.
Summary of the invention:
Technical problem: the object of the invention is the problem for prior art, provides a kind of Wave-shaped helical vane drum, on the basis of existing technology, and Reasonable adjustment cutting tooth structure, thus reduce specific energy of cutting further, improve lump coal rate.
Technical scheme: Wave-shaped helical vane drum of the present invention, the pick-shaped cutter comprising a hub, helical blade, end plate and be arranged on end plate and helical blade, cylinder hub is cylindrical, cylinder hub head is welded with end plate, end plate is arranged the different pick-shaped cutter in angle of inclination is installed, describedly be arranged on pick-shaped cutter tilt distribution on end plate 5 transversals on end plate, the intercept of 5 transversals is respectively 20mm, angle of inclination is respectively 35 °, 20 °, 0 ° ,-7 ° ,-15 °; Described cylinder hub being welded with two outer rims is corrugated helical blade,, a waveform the lowest point for the waveform summit of helical blade another helical blade corresponding, article two, helical blade is distributed with 11 transversals, intercept is 40mm, every bar transversal is furnished with two pick-shaped cutters that setting height(from bottom) is different, two pick-shaped cutters are arranged on waveform summit and the waveform the lowest point place of helical blade respectively.
The summit of described Wave-shaped helical blade and the external profile diameter difference of the lowest point are 16-40mm, and the size according to diameter of cylinder selects external profile diameter extent; Described end plate diameter is the average diameter of two Wave-shaped helical blades.
Beneficial effect: owing to have employed technique scheme, on the basis of existing technology, Reasonable adjustment cutting tooth structure, does waviness by helical blade outer rim in the present invention, avoids producing stress and concentrates, do not have much affect to the strength and stiffness of helical blade; On each transversal of helical blade, pick is one high and one low distribution always, and on every bar transversal of end plate, the setting height(from bottom) of pick is the average height of the pick on helical blade, thus makes total thickness of cutting of every bar transversal identical.By increasing the transversal distance of pick on helical blade, effectively reducing specific energy of cutting, thus substantially increasing lump coal rate.Its structure is simple, fitting operation convenient, has practicality widely in the art.
Accompanying drawing illustrates:
Fig. 1 is Wave-shaped helical vane drum deployed configuration schematic diagram of the present invention;
Fig. 2 is the roller frame sketch of Wave-shaped helical vane drum of the present invention;
Fig. 3 is the roller frame sketch of the non-pick setting of Wave-shaped helical vane drum of the present invention.
In figure: 1-cylinder hub; 2-Wave-shaped helical blade; 3-end plate; 4-pick-shaped cutter; 5-transversal.
Detailed description of the invention:
Below in conjunction with accompanying drawing, an enforcement of the present invention is further described:
As shown in Figure 1, Wave-shaped helical vane drum of the present invention is formed primarily of cylinder hub 1, Wave-shaped helical blade 2, end plate 3, pick-shaped cutter 4.Described cylinder hub 1 is cylindrical, cylinder hub 1 head is welded with end plate 3, end plate 3 is arranged the different pick-shaped cutter in angle of inclination 4 is installed, end plate 3 there are a, b, c, d and e 5 helical blade transversals 5, the angle of inclination of the pick-shaped cutter 4 that intercept is 20mm, a, the every bar transversal of b, c, d and e is installed is respectively 35 °, 20 °, 0 ° ,-7 ° ,-15 °; Described cylinder hub 1 being welded with two outer rims is corrugated helical blade 2, pick-shaped cutter 4 interval on every bar helical blade 2 is arranged, article two, total f-P11 bar helical blade transversal 5 on helical blade 2, intercept is 40mm, every bar transversal is furnished with two pick-shaped cutters 4 that setting height(from bottom) is different, on same transversal, the waveform the lowest point of waveform summit another helical blade corresponding of a helical blade; The summit of described Wave-shaped helical blade 2 and the external profile diameter difference of the lowest point are 16-40mm, and the size according to diameter of cylinder selects external profile diameter extent.
As shown in Figures 2 and 3, described helical blade 2 outer rim is waveform; Described pick-shaped cutter 4 is arranged on waveform summit and the waveform the lowest point place of helical blade, to realize different setting height(from bottom)s; Described end plate 3 diameter is the average diameter of Wave-shaped helical blade 2.
Operating principle: Wave-shaped helical vane drum of the present invention, the helical blade outer rim on cylinder does waviness, both can not affect the strength and stiffness of helical blade, the setting height(from bottom) of pick-shaped cutter can be changed again, thus the distance between raising pick, improve lump coal rate, reduce specific energy of cutting; On same transversal,, a waveform the lowest point for the waveform summit of helical blade another helical blade corresponding, pick-shaped cutter is arranged on waveform summit and the lowest point place of helical blade, make the always one high and one low distribution of the pick-shaped cutter on each transversal, thus make total thickness of cutting of each transversal identical.

Claims (3)

1. a Wave-shaped helical vane drum, comprise a hub (1), helical blade (2), end plate (3), and the pick-shaped cutter (4) be arranged on end plate and helical blade, cylinder hub (1) is for cylindrical, cylinder hub (1) head is welded with end plate (3), the upper layout of end plate (3) is provided with the different pick-shaped cutters in angle of inclination (4), it is characterized in that: described in be arranged on pick-shaped cutter (4) tilt distribution on end plate (3) 5 transversals (5) on end plate (3), article 5, the intercept of transversal (5) is respectively 20mm, angle of inclination is respectively 35 °, 20 °, 0 °,-7 °,-15 °, described cylinder hub (1) being welded with two outer rims is corrugated helical blade (2),, a waveform the lowest point for the waveform summit of helical blade another helical blade corresponding, article two, helical blade (2) is distributed with 11 transversals (5), intercept is 40mm, every bar transversal (5) is furnished with two pick-shaped cutters (4) that setting height(from bottom) is different, two pick-shaped cutters (4) are arranged on waveform summit and the waveform the lowest point place of helical blade (2) respectively.
2. Wave-shaped helical vane drum according to claim 1, is characterized in that: the summit of described Wave-shaped helical blade (2) and the external profile diameter difference of the lowest point are 16-40mm, and the size according to diameter of cylinder selects external profile diameter extent.
3. Wave-shaped helical vane drum according to claim 1, is characterized in that: described end plate (3) diameter is the average diameter of two Wave-shaped helical blades (2).
CN201510136157.1A 2015-03-26 2015-03-26 Wavy helical blade roller Expired - Fee Related CN104747188B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201510136157.1A CN104747188B (en) 2015-03-26 2015-03-26 Wavy helical blade roller
PCT/CN2015/086600 WO2016150072A1 (en) 2015-03-26 2015-08-11 Undulant spiral blade roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510136157.1A CN104747188B (en) 2015-03-26 2015-03-26 Wavy helical blade roller

Publications (2)

Publication Number Publication Date
CN104747188A true CN104747188A (en) 2015-07-01
CN104747188B CN104747188B (en) 2017-04-19

Family

ID=53587367

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510136157.1A Expired - Fee Related CN104747188B (en) 2015-03-26 2015-03-26 Wavy helical blade roller

Country Status (2)

Country Link
CN (1) CN104747188B (en)
WO (1) WO2016150072A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016150072A1 (en) * 2015-03-26 2016-09-29 中国矿业大学 Undulant spiral blade roller
CN106640067A (en) * 2017-03-20 2017-05-10 辽宁工程技术大学 Coal cutter helical drum for cutting parting coal rock
CN107023290A (en) * 2015-09-28 2017-08-08 乔伊·姆·特拉华公司 Backplate for digger feed framework
CN108386189A (en) * 2018-04-04 2018-08-10 中国矿业大学(北京) A kind of coalcutter and its roller
CN108661099A (en) * 2018-06-22 2018-10-16 中铁工程机械研究设计院有限公司 Two-wheel flute milling machine milling wheel cloth tooth system
CN116201484A (en) * 2023-05-05 2023-06-02 山东省地质科学研究院 Drill bit for tunnel drilling machine

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US3847439A (en) * 1971-12-17 1974-11-12 Fletcher Sutcliffe Wild Ltd Rotary coal cutters with water jet orifices
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CN201236705Y (en) * 2008-08-08 2009-05-13 中国矿业大学 Hob cutter type coal mining machine tumbling cylinder
CN202628089U (en) * 2012-04-27 2012-12-26 江苏中机矿山设备有限公司 Special-shaped spiral drum
CN204609877U (en) * 2015-03-26 2015-09-02 中国矿业大学 Wave-shaped helical blade roller

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US4697850A (en) * 1986-02-06 1987-10-06 Dynapac Mfg. Inc. Cutter drum for pavement profiler
DE19940974A1 (en) * 1999-08-28 2001-03-01 Norbert Weikert Cutting roll for mining machine; has one or more cutting threads in support pipe and open cusp with several fragments, which are not connected together as well as pick holder with cutting tools
CN2854087Y (en) * 2006-06-30 2007-01-03 永城煤电(集团)有限责任公司 Underholding type large intercept coal-cutting drum of raising lump coal rate
CN102011555B (en) * 2010-09-07 2013-01-16 李新桥 Double-cone and double-helix drill bit for rotary drilling rig
CN103233733A (en) * 2013-04-10 2013-08-07 山西晋城煤业集团勘察设计院有限公司 Coal cutter spiral roller
CN104747188B (en) * 2015-03-26 2017-04-19 中国矿业大学 Wavy helical blade roller

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3847439A (en) * 1971-12-17 1974-11-12 Fletcher Sutcliffe Wild Ltd Rotary coal cutters with water jet orifices
CN1888389A (en) * 2006-06-30 2007-01-03 永城煤电(集团)有限责任公司 Slitting type cutting coal-mining method capable of raising lump-coal yield and special large intercept coal-cutting drum
CN201236705Y (en) * 2008-08-08 2009-05-13 中国矿业大学 Hob cutter type coal mining machine tumbling cylinder
CN202628089U (en) * 2012-04-27 2012-12-26 江苏中机矿山设备有限公司 Special-shaped spiral drum
CN204609877U (en) * 2015-03-26 2015-09-02 中国矿业大学 Wave-shaped helical blade roller

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Title
邵林波: "采煤机螺旋滚筒截齿排列的研究", 《昆明冶金高等专科学校学报》 *

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016150072A1 (en) * 2015-03-26 2016-09-29 中国矿业大学 Undulant spiral blade roller
CN107023290A (en) * 2015-09-28 2017-08-08 乔伊·姆·特拉华公司 Backplate for digger feed framework
CN106640067A (en) * 2017-03-20 2017-05-10 辽宁工程技术大学 Coal cutter helical drum for cutting parting coal rock
CN106640067B (en) * 2017-03-20 2019-04-16 辽宁工程技术大学 A kind of Shearer Helical Drum for cutting dirt band coal petrography
CN108386189A (en) * 2018-04-04 2018-08-10 中国矿业大学(北京) A kind of coalcutter and its roller
CN108386189B (en) * 2018-04-04 2021-04-09 中国矿业大学(北京) Coal mining machine and roller thereof
CN108661099A (en) * 2018-06-22 2018-10-16 中铁工程机械研究设计院有限公司 Two-wheel flute milling machine milling wheel cloth tooth system
CN108661099B (en) * 2018-06-22 2023-12-12 中铁工程机械研究设计院有限公司 Milling wheel tooth distribution system of double-wheel slot milling machine
CN116201484A (en) * 2023-05-05 2023-06-02 山东省地质科学研究院 Drill bit for tunnel drilling machine

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Publication number Publication date
WO2016150072A1 (en) 2016-09-29
CN104747188B (en) 2017-04-19

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