CN104743837A - Glass-welded convex double-vacuum-layer glass provided with edges sealed by sealing strips and provided with mounting hole(s) - Google Patents
Glass-welded convex double-vacuum-layer glass provided with edges sealed by sealing strips and provided with mounting hole(s) Download PDFInfo
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- CN104743837A CN104743837A CN201310721450.5A CN201310721450A CN104743837A CN 104743837 A CN104743837 A CN 104743837A CN 201310721450 A CN201310721450 A CN 201310721450A CN 104743837 A CN104743837 A CN 104743837A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
Glass-welded convex double-vacuum-layer glass provided with edges sealed by sealing strips and provided with mounting hole(s) is disclosed. The convex double-vacuum-layer glass comprises upper glass, lower glass and middle glass, and is characterized in that: each mounting hole and a corresponding air extracting hole are of an integrated structure; the number of the mounting hole(s) is 1-4; the periphery of the lower surface of the upper glass, the periphery of the lower surface of the middle glass and the periphery of each air extracting hole are respectively provided with at least one sealing strip; peripheries of the upper surfaces of the middle glass and the lower glass are respectively provided with at least two sealing strips; a position on the lower glass, which is corresponding to each air extracting hole, is provided with at least one sealing strip; after the three sheets of glass are rapidly heated, peripheries of the three sheets of glass are welded under elevated pressure by glass solder in a heating furnace; and each air extracting hole is sealed on line by utilization of melted glass in a continuous vacuum furnace. The vacuum glass and a manufacturing method thereof are simple in process and high in production efficiency. The manufactured tempered vacuum glass eliminates edge sealing stress and maintains tempered characteristics of tempered glass. The tempered vacuum glass can be produced in a large scale, and the service lifetime of the tempered vacuum glass can be prolonged.
Description
Technical field
The present invention relates to glass post-processing technical field, particularly relating to a kind of glass solder sealed strip edge sealing has two vacuum layer glass of the convex surface of open holes and preparation method thereof.
Background technology
Vacuum glass, as a kind of novel glass of most energy-saving potential, through the research and development of more than ten years, now achieves large-scale production, and especially building field obtains good application in a lot of fields, but also there is obvious weak point, mainly production efficiency is low, production capacity is little, can not toughened vacuum glass etc. be produced, limit its applying in a wider context, the production technique that existing vacuum glass large-scale production is employing high temperature (430-480 DEG C) normal pressure lower sealing edge, low temperature (180-300 DEG C) vacuumizes rear sealing, owing to needing insulation for some time at edge sealing temperature, being generally 15-20min, fully melt flowing bonding to make solder and then obtain higher sealing strength and resistance to air loss, so toughened glass will be annealed in edge sealing process under high temperature and long duration of action, although the initial stress of toughened glass can be done very highly also can only obtain half tempered vacuum glass, toughened vacuum glass another major cause not fertile is the planeness problem of glass, glass can produce the distortion of 0.1-0.3% in toughening process, its deformation quantity is far longer than the thickness of vacuum glass vacuum layer, if there is planeness not high enough (particularly toughened glass) in process of production in vacuum glass, solder thickness is inconsistent, heat the factor such as uneven in edge sealing process and will cause edge sealing sealing-off, resistance to air loss is bad and can not get vacuum glass, lower-glass also can be caused to can not get upholder fully and uniformly support, vacuumizing final vacuum glass will make the local of glass produce very large stress under the effect of the every square meter of air about 10 tons of pressure, these stress the edge of glass show more obvious, and the edge position that to be glass the weakest, under the long term of these edge sealing stress, stressed larger vacuum glass will break and cause damaging, and not only affects the work-ing life of vacuum glass, and may bring safety problem, no matter size only has a bleeding point to existing vacuum glass, due to the thickness of vacuum layer and the internal diameter of bleeding point minimum, so pumping resistance is very big, cause inside and outside differential pressure very large, not only need the vacuum pump of very condition of high vacuum degree, and pumpdown time is very long, production efficiency is very low, the vacuum glass for bulk is even more serious, vacuum glass can substitute existing glass applications in requiring heat insulation and place that is sound insulation, and some installation sites need punching on glass to install, and existing vacuum glass can not meet this requirement.
Summary of the invention
Technical problem to be solved by this invention is the defect being to exist for existing vacuum glass, two vacuum layer glass of the convex surface providing a kind of glass solder sealed strip edge sealing to have open holes and preparation method thereof, this vacuum glass and preparation method thereof technique is simple, production efficiency is high, prepared toughened vacuum glass not only can reduce or eliminate edge sealing stress but also can keep the tempering characteristic of toughened glass, can toughened vacuum glass be produced in enormous quantities, and its work-ing life can be increased.
In order to solve the problems of the technologies described above, the invention provides a kind of glass solder sealed strip edge sealing and have the two vacuum layer glass of the convex surface of open holes, comprise glass, intermediate glass and lower-glass, it is characterized in that open holes and bleeding point unite two into one, described open holes has 1-4, described upper glass and described lower-glass are convex glasses, described intermediate glass is flat glass, described upper glass and described lower-glass are simple glass or toughened glass or semi-tempered glass, the lower surface periphery of described upper glass and intermediate glass and the periphery of described bleeding point at least respectively have a sealed strip, the periphery of described intermediate glass and lower-glass upper surface at least respectively has two sealed strips, described lower-glass has a sealed strip at least in the corresponding position of described bleeding point, sealed strip above to insert between sealed strip below or within, described upper glass and described lower-glass and described intermediate glass at high temperature closes sheet after rapid heating, its periphery adds pressure by glass solder and welds together in process furnace, by thermal compression welding, eliminate the variable anamorphic of glass, glass is shaped in using state, reduce and eliminate edge sealing stress, described bleeding point utilizes melten glass to close online in continuous vacuum stove, described upper glass and form two closed vacuum layer between described lower-glass and described intermediate glass.
In order to solve the problems of the technologies described above, the invention provides the preparation method of the two vacuum layer glass of convex surface or the two vacuum layer glass of convex surface tempering, comprising:
The first step, according to the shape of the two vacuum layer glass of the convex surface of required making and three pieces of flat glasss of size cutting desired size, make bleeding point (open holes) in the edge punching of upper, middle and lower glass, and edging, chamfering, cleaning and drying treatment are carried out to three blocks of glass;
Second step, sealed strip is prepared at the periphery of three blocks of glass and the periphery of bleeding point and corresponding position, between sealed strip corresponding below sealed strip above can insert or within, upper lower-glass after process is loaded hot bending die, is placed in bending furnace or annealing furnace, be warming up to the temperature 550 ~ 750 DEG C of Glass Transition, rely on the gravity of glass self or externally applied forces to make glass form convex surface downwards, and be down to room temperature with stove, or carry out tempering process; Intermediate glass directly carries out high temperature sintering or tempering process;
3rd step, by even spread glass solder between intermediate glass and two sealed strips of lower-glass periphery, upper, middle and lower glass is sent in process furnace respectively, adopt the mode of rapid heating, make upper, middle and lower glass be heated to 100-500 DEG C in 0.5-30min, upper, middle and lower glass is at high temperature carried out conjunction sheet;
4th step, under glass solder melted state, pressurizes to upper, middle and lower glass, the edge of upper, middle and lower glass evenly and is fully contacted, lowers the temperature subsequently; Applied pressure is about the pressure of air until glass solder solidifies completely; After the glass solder solidified solidifies, three blocks of glass are hermetic welded together, obtain the double glazing of periphery welded seal;
5th step, sent into by double glazing in continuous vacuum stove, double glazing enters vacuum chamber through the pre-vacuum chamber of vacuum oven, the pressure of vacuum chamber in below 0.1Pa, temperature not higher than the temperature of fusion of melten glass, melten glass is injected bleeding point, and bleeding point seals by melten glass; Glass after sealing enters in the cooling room of vacuum oven lowers the temperature, and melten glass solidifies and realizes airtight sealing to bleeding point afterwards, obtains the two vacuum layer glass of convex surface;
6th step, puts into protective casing and seal gum in the open holes of vacuum glass, Paste Product trade mark or metal decorative sheet on protective casing and seal gum.
Wherein, described convex glass convex surface facing outside, convex surface bow is highly not less than 0.1mm, is preferably 1 ~ 200mm, more preferably 3 ~ 10mm.
Wherein, the lower surface periphery of described upper glass and intermediate glass or the periphery of bleeding point are at least containing a sealed strip.
Wherein, the corresponding position of the bleeding point of the periphery of described lower-glass at least containing two sealed strips, described lower-glass is at least containing a sealed strip.
Wherein, the sealed strip above described is corresponding with the sealed strip below described, the sealed strip above described can insert described below sealed strip between or within.
Wherein, described upper glass, described intermediate glass and described lower-glass are simple glass or toughened glass or semi-tempered glass.
Wherein, described upper glass, described intermediate glass and described lower-glass are simple glass or coated glass or Low-E glass.
Wherein, described intermediate glass can have one to several piece.
Wherein, described sealed strip adopts printing, printing or the mode such as mechanically spraying cryogenic glass powder or glass ink to prepare.
Wherein, described melten glass is low temperature glass solder or glass powder with low melting point, owing to only requiring the coupling of resistance to air loss and thermal expansivity, so its melt temperature can do lower, preferably lower than the glass solder of edge sealing; The temperature of fusion of described melten glass is 350-430 DEG C, and be preferably 350-380 DEG C, described material is existing commercial commodity.
Wherein, in the vacuum layer of the two vacuum layer glass of described convex surface not or have a small amount of upholder, the two vacuum layer glass of convex surface mainly relies on convex shape to resist barometric point.
Wherein, above support is made up of metal, pottery, glass or high molecular polymer, matrix material, preferably adopts printing, some glue or sprayed glass ink or polymkeric substance preparation; Above support can be prepared before glass tempering, also can prepare after glass tempering.
Wherein, above support has one deck or two-layer; Above support is printed on one block of glass, or is printed on two blocks of glass, and conventional vacuum glass is preferably printed on one block of glass, and toughened vacuum glass is preferably printed on two blocks of glass; Above support can make before glass tempering, also can make after glass tempering.
Wherein, above support is column, or is strip; When upholder is printed on one block of glass, preferably cylindric; When upholder is printed on two blocks of glass simultaneously, be preferably strip, and vertical pile.
Wherein, described process furnace can be batch kiln or continuous furnace, preferred continuous furnace.
Wherein, described process furnace can have one to several heating chamber, a preferred 3-5 heating chamber, as described in upper glass, middle glass and lower-glass rapid heating and close the operation such as sheet, pressurization and preferably carry out in respective heating chamber, with improve production efficiency and product quality; The heating system of described heating chamber can adopt the mode of Hot-blast Heating or resistive heating (Infrared Heating) as nichrome wire, electrothermal tube, hot plate etc., can also adopt microwave heating; Preferred employing hot blast and infrared rays combined heat, the preferred near infrared ray of infrared rays and middle infrared (Mid-IR), selectivity heating glass solder, makes the temperature of temperature lower than glass solder of glass, keeps the tempering characteristic of toughened glass further; When heating Low-e glass, also can adopt FAR INFRARED HEATING, due to the existence of low-radiation film, the temperature of glass can be made to be starkly lower than the temperature of solder;
Further, the rapid heating of described upper glass, middle glass and lower-glass, in the short period of time, as 0.5-30min, preferred 0.5-10min, more preferably 0.5-3min, described upper, middle and lower glass and glass solder are heated to the temperature of a setting, as 100-500 DEG C, be preferably 180-480 DEG C, thus toughened glass can not be caused obviously to anneal;
Further, described conjunction sheet heating chamber is by described upper glass by devices such as high-temperature vacuum sucker, mechanical manipulators, relies on measurement, location dispatch control system at high temperature, as 180-480 DEG C, is combined with described lower-glass; Its temperature controls with the temperature of fusion of solder as foundation, if solder melts when closing sheet, its temperature can lower than the temperature of fusion of solder, if solder does not melt when closing sheet, its top temperature must higher than the temperature of fusion of solder, to impel solder to melt as early as possible, ensure that solder is in melted state after described upper and lower glass closes sheet, to complete the edge sealing of described vacuum glass;
Further, described pressurized, heated room, be described upper and lower glass carries out pressurizeing and cooling after high temperature closes sheet in pressurized, heated room, and pressurization object is the variable anamorphic making the described upper and lower glass of elimination, and described upper and lower glass is supported fully and uniformly supporting of thing; The pressure of described pressurization is about the pressure of air, is preferably 0.1MPa; Described pressurization can adopt the pressuring method and corresponding device that mechanical pressurization, air pressure, hydraulic pressure etc. are conventional; The time remaining of described pressurization is to solder solidification sizing, and namely described upper and lower glass sizing is in using state, thus eliminates edge sealing stress.
Wherein, described vacuum oven is continuous vacuum stove, at least comprises the unit such as pre-vacuum chamber, vacuum chamber and cooling room; The temperature of described pre-vacuum chamber is 200-300 DEG C, pressure is 1-100Pa, and the temperature of described vacuum chamber is 300-350 DEG C, pressure is 0.01-0.1Pa, and the temperature of described cooling room is 200-270 DEG C, pressure is 1-100Pa.
Wherein, the structure of described bleeding point can adopt other to have the mode of hydraulic seal structure, as being similar to the sealed structure of drain trap, water seal floor drain etc., also can adopt the structure of applicant any one bleeding point published; Described bleeding point can heat separately in vacuum chamber, to reduce the temperature head between melten glass.
Wherein, described bleeding point has one to several, be preferably 1-4, pieces of glass can arrange one, structural glass can arrange 4, respectively arranges one at each edge, can accelerate pumping efficiency more than at least 4 times and can improve the vacuum tightness of vacuum glass, and then reduce costs, improve production capacity and performance.
Wherein, described vacuum oven heating, can adopt infrared heating, also can adopt other suitable heating unit or heater meanses.
Further, described heating, can heat bulk glass, also can local heating bleeding point.
Wherein, described seal gum preferably has secret sealing, more preferably hot melt adhesive, hot-setting adhesive or two component sealing gum; Described protective casing is made up of plastics or elastomeric material.
Beneficial effect of the present invention:
The present invention uses for reference the rapid heating principle of annealing furnace, respectively rapid heating is carried out to the monolithic glass of vacuum glass, not only drastically increase production efficiency, compared with reheating with after conjunction sheet, its heating rate can improve tens times, and can by the progressively intensification of multi-work-station, make within the time shorten of toughened glass under the high temperature of welding temperature to several minutes even a minute, effectively maintain the tempering characteristic of toughened glass, solve the difficult problem that existing toughened glass is annealed in edge sealing process, also existing vacuum glass production process is solved long, production efficiency is low, the problem that production capacity is little, especially toughened vacuum glass is extensive to achieve vacuum glass, the production of low cost, solder is heat temperature raising when open, can make the thoroughly volatilization such as gas, moisture, organism contained in solder, prevent solder because affecting its resistance to air loss containing pore, it also avoid organism and be deposited in vacuum chamber the pollution that vacuum glass produces, the present invention uses for reference the production principle of doubling glass, pressurizes, effectively can eliminate the variable anamorphic of lower-glass before solder solidification to the glass after high temperature conjunction sheet, makes lower-glass and solder sizing in using state, avoids producing stress concentration, under the effect of the pressure, solder fully contacts with glass, bond, and the sealing of edge is more evenly reliable, can obtain higher sealing strength and resistance to air loss, applied pressure be a normal atmosphere, applying time until solder solidifies completely, shape when making lower-glass be fixed to work, thus reduce even to eliminate edge sealing stress, avoid vacuum glass breaking and the self-destruction of toughened vacuum glass in use, thus can extend the work-ing life of vacuum glass, prevent the generation of security incident, thermal compression welding, can also reduce welding temperature, shorten weld interval, keep the tempering characteristic of toughened glass further, open holes and the bleeding point of vacuum glass of the present invention unite two into one, and not only production technique is simple, and intensity is higher, the quantity of open holes is not limit, and can have one to several, not only facilitates and installs but also be conducive to vacuumizing, its size of open holes of the present invention relatively can be very large, and inside can increase protective casing, thus is conducive to the quality and performance improving vacuum glass, extends its work-ing life.
Accompanying drawing explanation
Fig. 1 is the two vacuum layer glass structural representation of convex surface of the present invention;
In figure: 1. go up glass, 2. lower-glass, 3. bleeding point, 4. glass solder, 5. go up the sealed strip of glass, 6. the sealed strip of lower-glass, 7. melten glass, 8. intermediate glass, 9. seal gum, 10. product brand, 11. protective casings.
Embodiment
Below adopt embodiment and accompanying drawing to describe embodiments of the present invention in detail, to the present invention, how utilisation technology means solve technical problem whereby, and the implementation procedure reaching technique effect can fully understand and implement according to this.
Embodiment: see accompanying drawing, the two vacuum layer glass of convex surface is made up of upper convex glass 1, intermediate glass 8 and lower convex glass 2.Its making method is as follows: first according to the shape of the two vacuum layer glass of the convex surface of required making and three pieces of flat glasss of size cutting desired size, boring a through hole at the edge of upper glass 1, intermediate glass 8 and lower-glass 2 is bleeding point (open holes) 3, the through hole wherein gone up on glass 1 is greater than the through hole on intermediate glass 8, and edging, chamfering are carried out to three blocks of glass, cleaning, drying treatment; Secondly sealed strip 5 and 6 is prepared at the periphery weld of upper glass 1, lower-glass 2 and intermediate glass 8 and the periphery of bleeding point 3 and corresponding position spraying, intermediate glass 8 is directly sent in High Temperature Furnaces Heating Apparatus and carries out pyroprocessing, upper and lower two blocks of glass are loaded in mould, be warming up to the temperature 550 ~ 750 DEG C of Glass Transition, rely on the gravity of glass self or externally applied forces to make glass form convex surface downwards, and carry out tempering process immediately; Again fill glass solder 4 by between intermediate glass 8 and two sealed strips 6 of lower-glass 2 periphery, and three blocks of glass are sent in process furnace respectively; Process furnace can adopt the structure and heating system that are similar to annealing furnace, and heating system can adopt Hot-blast Heating, Infrared Heating or both combined heats; Process furnace has 5 heating chambers, in order to reach energy-conservation, timesaving effect, each heating chamber can also comprise one to several station, the temperature of each station is different and gradually change, the temperature in heating chamber is made to form gradient, glass can be controlled in 0.2-2min in the residence time of each station, and namely glass can be controlled within one minute in the time length of top temperature; Wherein first, second and the 3rd heating chamber heat upper glass 1, middle glass 9 and lower-glass 2 respectively, glass and glass solder are heated to the melt temperature 430-480 DEG C of solder within 1-5 minute; Then lower-glass 2 is transported to the 4th heating chamber and namely closes sheet heating chamber, in conjunction sheet heating chamber, utilize mechanical manipulator to be stacked together by three pieces of glass consistencies from top to bottom, the glass solder 4 of melting by three pieces of glass cementations together, the temperature of this heating chamber can lower than the temperature of fusion of solder, as remained on 300-450 DEG C; The glass closed after sheet is transported to the 5th heating chamber and pressurized, heated room, uniform pressurization is carried out to glass, keeps lower temperature in this heating chamber, as 280-380 DEG C, in the process of pressurization, glass is lowered the temperature rapidly, after glass solder 4 solidifies, three blocks of glass are hermetic welded together; Finally send in continuous vacuum stove, vacuum oven comprises several working cells such as pre-vacuum chamber, vacuum chamber and cooling room; The temperature of pre-vacuum chamber is 200-300 DEG C, pressure is 1-100Pa, the temperature of vacuum chamber is 300-350 DEG C, pressure is 0.01-0.1Pa, after vacuum chamber 2-5min, the melten glass 7 of fusing is injected bleeding point 3 seal it, bleeding point 3 is fixed in the position of glass corner, to facilitate location and cast, for reducing the temperature head between bleeding point 3 and melten glass 7, infrared heater can be utilized to carry out local heating to bleeding point 3, make its surface temperature close to the temperature of melten glass 7; Bleeding point 3 enters cooling room after sealing and lowers the temperature, and melten glass 7 condenses into solid, realizes airtight sealing to bleeding point, and the temperature of cooling room is 200-270 DEG C, pressure is 1-100Pa; After cooling room cooling, vacuum glass just can enter in the cool furnace under normal pressure and continue cooling.Seal gum 9 is put into while hot as butyl rubber and protective casing 11, the product brand 10 of covering above of seal gum 9, the upper surface flush of trade mark 10 and upper glass 1 in bleeding point.
All above-mentioned this intellecture properties of primary enforcement, not setting restriction this product innovation of other forms of enforcement and/or novel method.Those skilled in the art, based on the amendment of foregoing, can realize similar implementation status.But all modifications or transformation belong to the right of reservation based on product innovation of the present invention.
The above is only preferred embodiment of the present invention, and be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (10)
1. a glass solder sealed strip edge sealing has the two vacuum layer glass of the convex surface of open holes, comprise glass, intermediate glass and lower-glass, it is characterized in that open holes and bleeding point unite two into one, described open holes has 1-4, described upper glass and described lower-glass are convex glasses, described upper glass and described lower-glass are simple glass or toughened glass or semi-tempered glass, the lower surface periphery of described upper glass and intermediate glass and the periphery of described bleeding point at least respectively have a sealed strip, the periphery of described intermediate glass and lower-glass upper surface at least respectively has two sealed strips, described lower-glass has a sealed strip at least in the corresponding position of described bleeding point, sealed strip above to insert between sealed strip below or within, described upper glass and described lower-glass and described intermediate glass at high temperature closes sheet after rapid heating, its periphery adds pressure by glass solder and welds together in process furnace, by thermal compression welding, eliminate the variable anamorphic of glass, glass is shaped in using state, reduce and eliminate edge sealing stress, described bleeding point utilizes melten glass to close online in continuous vacuum stove, described upper glass and form two closed vacuum layer between described lower-glass and described intermediate glass.
2. the two vacuum layer glass of convex surface according to claim 1, is characterized in that having one deck or two-layer upholder in described vacuum layer.
3. the two vacuum layer glass of convex surface according to claim 1 and 2, is characterized in that described bleeding point is arbitrary bleeding point with liquid sealing structure.
4. the two vacuum layer glass of the convex surface according to any one of claims 1 to 3, is characterized in that described sealed strip or upholder employing are printed, print or prepared by the mode of mechanically spraying cryogenic glass powder or glass ink.
5. the two vacuum layer glass of the convex surface according to any one of Claims 1-4, is characterized in that described melten glass is low temperature glass solder or glass powder with low melting point.
6. the two vacuum layer glass of the convex surface according to any one of claim 1 to 5, it is characterized in that described convex glass convex surface facing outside, convex surface bow is high is 3 ~ 10mm.
7. the preparation method of the two vacuum layer glass of the convex surface described in any one of claim 1 to 6, is characterized in that: when the two vacuum layer glass of described convex surface is the two vacuum layer glass of common double vacuum layer glass or tempering, preparation method is as follows:
The first step, according to the shape of the two vacuum layer glass of the convex surface of required making and three pieces of flat glasss of size cutting desired size, make bleeding point (open holes) in the edge punching of upper, middle and lower glass, and edging, chamfering, cleaning and drying treatment are carried out to three blocks of glass;
Second step, sealed strip is prepared at the periphery of three blocks of glass and the periphery of bleeding point and corresponding position, between sealed strip corresponding below sealed strip above can insert or within, upper lower-glass after process is loaded hot bending die, is placed in bending furnace or annealing furnace, be warming up to the temperature 550 ~ 750 DEG C of Glass Transition, rely on the gravity of glass self or externally applied forces to make glass form convex surface downwards, and be down to room temperature with stove, or carry out tempering process; Intermediate glass directly carries out high temperature sintering or tempering process;
3rd step, by even spread glass solder between intermediate glass and two sealed strips of lower-glass periphery, upper, middle and lower glass is sent in process furnace respectively, adopt the mode of rapid heating, make upper, middle and lower glass be heated to 100-500 DEG C in 0.5-30min, upper, middle and lower glass is at high temperature carried out conjunction sheet;
4th step, under glass solder melted state, pressurizes to upper, middle and lower glass, the edge of upper, middle and lower glass evenly and is fully contacted, lowers the temperature subsequently; Applied pressure is about the pressure of air until glass solder solidifies completely; After the glass solder solidified solidifies, three blocks of glass are hermetic welded together, obtain the double glazing of periphery welded seal;
5th step, sent into by double glazing in continuous vacuum stove, double glazing enters vacuum chamber through the pre-vacuum chamber of vacuum oven, the pressure of vacuum chamber in below 0.1Pa, temperature not higher than the temperature of fusion of melten glass, melten glass is injected bleeding point, and bleeding point seals by melten glass; Glass after sealing enters in the cooling room of vacuum oven lowers the temperature, and melten glass solidifies and realizes airtight sealing to bleeding point afterwards, obtains the two vacuum layer glass of convex surface;
6th step, puts into protective casing and seal gum in the open holes of vacuum glass, Paste Product trade mark or metal decorative sheet on protective casing and seal gum.
8. the preparation method of the two vacuum layer glass of convex surface according to claim 7, is characterized in that described process furnace or vacuum oven can be batch furnace or continuous furnace, preferred continuous furnace.
9. the preparation method of the two vacuum layer glass of convex surface according to claim 7, is characterized in that the time of described process furnace heating glass is 0.5-3min.
10. the preparation method of the two vacuum layer glass of convex surface according to claim 7, it is characterized in that the pressure of described pressurization is 0.1MPa, the time length of described pressurization is till solder solidifies completely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310721450.5A CN104743837A (en) | 2013-12-25 | 2013-12-25 | Glass-welded convex double-vacuum-layer glass provided with edges sealed by sealing strips and provided with mounting hole(s) |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310721450.5A CN104743837A (en) | 2013-12-25 | 2013-12-25 | Glass-welded convex double-vacuum-layer glass provided with edges sealed by sealing strips and provided with mounting hole(s) |
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| CN104743837A true CN104743837A (en) | 2015-07-01 |
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| JP2003026433A (en) * | 2001-05-10 | 2003-01-29 | Tokuyama Toshiba Ceramics Co Ltd | Method of joining quartz glass member and joining equipment used for this method |
| CN101863616A (en) * | 2010-03-03 | 2010-10-20 | 左树森 | Manufacturing method of toughened vacuum glass |
| CN102241473A (en) * | 2010-05-12 | 2011-11-16 | 王世忠 | Production method and equipment of toughened vacuum glass |
| CN103420627A (en) * | 2013-07-17 | 2013-12-04 | 戴长虹 | Double-vacuum layer convex glass with sealing strips and mounting holes through metal welding |
| CN103420593A (en) * | 2013-07-17 | 2013-12-04 | 戴长虹 | Convex double-vacuum-layer glass mounting holes with sealing strips and grooves and manufacturing method of convex double-vacuum-layer glass mounting holes |
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2013
- 2013-12-25 CN CN201310721450.5A patent/CN104743837A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003026433A (en) * | 2001-05-10 | 2003-01-29 | Tokuyama Toshiba Ceramics Co Ltd | Method of joining quartz glass member and joining equipment used for this method |
| CN101863616A (en) * | 2010-03-03 | 2010-10-20 | 左树森 | Manufacturing method of toughened vacuum glass |
| CN102241473A (en) * | 2010-05-12 | 2011-11-16 | 王世忠 | Production method and equipment of toughened vacuum glass |
| CN103420627A (en) * | 2013-07-17 | 2013-12-04 | 戴长虹 | Double-vacuum layer convex glass with sealing strips and mounting holes through metal welding |
| CN103420593A (en) * | 2013-07-17 | 2013-12-04 | 戴长虹 | Convex double-vacuum-layer glass mounting holes with sealing strips and grooves and manufacturing method of convex double-vacuum-layer glass mounting holes |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20150701 |
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| WW01 | Invention patent application withdrawn after publication |