CN104741728A - Novel rotary tin furnace - Google Patents
Novel rotary tin furnace Download PDFInfo
- Publication number
- CN104741728A CN104741728A CN201510161597.2A CN201510161597A CN104741728A CN 104741728 A CN104741728 A CN 104741728A CN 201510161597 A CN201510161597 A CN 201510161597A CN 104741728 A CN104741728 A CN 104741728A
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- CN
- China
- Prior art keywords
- flue
- scraper
- limiting plate
- tin stove
- novel rotary
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/047—Heating appliances electric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
Abstract
The invention provides a novel rotary tin furnace. The novel rotary tin furnace comprises a furnace pipe, an adjustable-speed motor, a heating device, a scraper and a limiting plate; the furnace pipe is circular and fixed on a bearing block in the middle of the tin furnace; a transmission shaft is fixed at the bottom of the furnace pipe; the adjustable-speed motor is connected with the transmission shaft by use of a chain, a belt or a gear and drives the furnace pipe to rotate; the scraper is arranged on the upper part of the furnace pipe; the length of the scraper is the same as the radius of the furnace pipe; the tip of the scraper is located on the upper portion of the center of circle of the furnace pipe; the tail end of the scraper is fixed on a platform outside the furnace pipe, and the scraper does not rotate along with the furnace pipe; the limiting plate is arranged in the furnace pipe; the limiting plate is adjacent to the scraper; the furnace pipe rotates from the scraper to the limiting plate. The operating region of the rotary tin furnace device is clean and slag-free. A welding timing device and a welding length-fixing device are mounted to avoid a plurality of potential quality hazards due to a plurality of human factors; the operator welding process is standardized; as a result, the time of the operator can be saved and the welding efficiency can be improved.
Description
Technical field
The present invention its relate to a kind of Novel rotary tin stove, particularly relate to a kind of flue rotate tin stove.
Background technology
When wire rod and soldering wires or wire rod and terminal soldering, use a kind of small-sized tin stove, what have has attemperating unit, and major part does not all have, scruff problem, temperature problem, and weld interval, problem etc. had a strong impact on the quality of production and efficiency.
1. because scruff problem causes rosin joint.Tin stove in existing market in use, because serviceability temperature is higher, constantly has solder oxidation, and swim in tin stove surface, during welding, tin ash enters solder joint, causes rosin joint.Situation is that operative employee stops a welding, blows the tin ash on tin stove surface off, then continues welding, after a few minutes, needs again to stop welding, scrapes off tin ash, and so forth, greatly reduce operative employee's operating efficiency.A kind of in market can the tin stove of automatic scraping scruff, utilize a horizontal screw rod or cylinder to drive scraper horizontal reciprocating movement to scrape tin ash, tin ash can be scraped by self-timing, or adopt tramp with one's feet switch or hand by switch scrape tin ash, improve the operating efficiency of operative employee to a certain extent, but this tin stove is when scraping tin ash, operative employee such as to need just can weld at the complete tin ash to be doctored, still wastes the time of operative employee to a certain extent.Another is the tin stove of similar wave-soldering structure, can produce more substantial scruff, and during welding, mother metal dissolves very fast not too practical.
2. soldering wires length issue.In welding procedure, the degree of depth due to little tin stove is generally several centimetres to tens centimetres, but weld length generally only has the length of several millimeters to tens millimeters, so weld length will by operative employee with feeling that oneself controls, so solder joint extension consistency is very poor.
3. the quality problems that cause of weld interval and temperature.Weld interval and the impact of temperature welding quality very greatly, need strictly to control, but general manufacturing enterprise control at present is very poor, and human factor is more.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of Novel rotary tin stove, first fixing welding region is had in this rotation tin stove, keep clean always, without scruff, guarantee the rosin joint that can not produce because scruff problem causes, operative employee is not needed to stop welding job carrying out tin scraping, within the every 1-2 of common tin stove minute, tin stove surface just there will be the oxide of one deck scolding tin and the mixture (being commonly called as scruff) of welding assisted agent residuals, these scruffs must wipe guarantee welding quality off, so the every 1-2 of operative employee minute will scrape a scruff, relatively lose time, seriously delay welding efficiency, secondly, because the scolding tin in this rotation tin stove flue is relative movement, welding moment, the scruff of generation and welding assisted agent residuals can be removed immediately, so welding quality is better than common tin stove quality, and solder joint is clean, be finally installed timing means and stopping means additional, solder joint only need probe in liquid solder by welder, and top is to limiting plate, wait that proposing timing shows that sound equipment plays taking-up, namely form perfect solder joint, weld length and weld interval can adjust arbitrarily, to reach optimality criterion, technics comparing controls well.This rotation tin stove have employed high-precision temperature controller in addition, and temperature controls very accurate, thus ensures welding quality, avoids human factor on the impact of quality.
The present invention realizes especially by following technical scheme:
A kind of Novel rotary tin stove, comprise flue, buncher, electro-heat equipment, scraper, limiting plate, described flue is circular, described flue is fixed on the bearing block in the middle part of tin stove, be fixed with power transmission shaft bottom described flue, described buncher, by chain or belt or gear connection for transmission axle, drives flue to rotate; Described scraper is arranged on flue top, and described scraper length is identical with flue radius, and blade tip is on top, the flue center of circle, and spatula end is fixed in flue outside platform, and described scraper does not rotate with flue; Described limiting plate is arranged in flue, and described limiting plate is adjacent with scraper; Limiting plate ensures the length of operative employee's welding, ensures that each weld length is consistent, thus ensures the quality of products; Described flue direction of rotation is from scraper to limiting plate.The scruff that tin stove can produce by the flue rotated and welding assisted agent residuals are removed from welder's operating area, keep welding region totally to remain without scruff flux-free, thus ensure welding quality.
Further, in technique scheme, described electro-heat equipment is arranged on flue inside, and electro-heat equipment is heating bar, and heating bar outside is titanium material, and described flue outside is provided with heat-insulation layer.
Further, in technique scheme, described electro-heat equipment is arranged on flue outside, and described electro-heat equipment outside is provided with heat-insulation layer.
Further, in technique scheme, described electro-heat equipment is heating board or heating circle, and described heating board or heating circle are conducted electricity by brush.
Further, in technique scheme, described limiting plate is fixedly connected with fixed bar, described fixed bar connects the height regulating frame be arranged on platform and regulates height, and described height regulating frame comprises height limit handle successively, lock screw, geometrical clamp; Described geometrical clamp is connected and fixed bar; Limiting plate can regulate height, as long as top, welding position is exactly standard weld length to limiting plate during welding, having stopped welder's weld length has duration sometimes short, sometimes welds not in place, sometimes scorches the problem of lead-in wire rubber.
Further, in technique scheme, described fixed bar and limiting plate junction are provided with temperature control thermocouple.
Further, in technique scheme, described limiting plate is fan-shaped, and radius is identical with flue, and described limiting plate fan angle is 60-250 °.
Further, in technique scheme, tilt to the direction contrary with adjacent limiting plate bottom described scraper.
Further, in technique scheme, platform is provided with photoelectricity timing means, and described photoelectricity timing means is provided with infrared inductor.Touch photoelectricity timing means when operative employee welds, start timing, reach default weld interval buzzer prompt tone and send, represent and welded, stopped operative employee sometimes weld interval long, weld interval is short sometimes, thus ensure that welding quality.
Further, in technique scheme, described spatula end is provided with scruff receiver.Tin stove oxide on surface and welding assisted agent residuals are rotated to doctor position, are blocked by scraper, flow through the scolding tin surface clean of scraper without slag, pure operating area.Scruff runs up to certain height and will slowly fall in receiver, and whole process of scraping scruff does not need people to get involved, and can automatically complete, and the scruff received in scruff case only need reclaim by operative employee.
Further, in technique scheme, described flue is titanium material.
Invention beneficial effect
This rotation tin furnace structure is compact, takes up room very little, can be placed on motor, transformer or other Wire material terminal welding streamline and use.
1. this rotation tin stove solves the problems of welded quality because scruff problem produces.Way is in the past the scruff that requirement operative employee every 1-2 minute scrapes tin stove surface, but operative employee does not often accomplish, tin stove surface flotation a large amount of scruff and welding assisted agent residuals, the words continuing welding will cause rosin joint, and solder joint is messy, the present invention completely solves this problem, ensures that operating area is always clean without slag.
2. can the operation of specification words.This rotation tin stove has installed welding timing means and welding length control device, and technologist adjusts the height of limiting plate, and mixes up weld interval, and operative employee fool operates.When operative employee welds, solder joint is probeed in scolding tin, push up on limiting plate, be exactly best weld length, timing prompting sound equipment just takes out from scolding tin, and expression has been welded, eliminate the hidden danger of quality that multiple human factor causes, operative employee's welding procedure is defined as standardized work.
3. saved between working hour, improve welding efficiency.Will scrape a scruff every 1-2 minute to ensure welding quality, so just waste the time that operative employee is a large amount of, this rotation tin stove eliminates the action that operative employee scrapes scruff, can be operative employee every day and saves 40-60 minutes in the past.
Accompanying drawing explanation
Fig. 1 is tin furnace structure schematic diagram of the present invention;
Fig. 2 is the embodiment of the present invention 1 tin furnace structure schematic diagram;
Fig. 3 is the embodiment of the present invention 3 tin furnace structure schematic diagram a;
Fig. 4 is the embodiment of the present invention 3 tin furnace structure schematic diagram b;
In figure, 1, flue; 2, limiting plate; 21, fixed bar; 3, scraper; 4, scruff receiver; 5, infrared inductor; 61, height limit handle; 62, lock screw; 63, geometrical clamp; 7, temperature control thermocouple; 8, blinds normal open air port; 9, anti-skidding insulator foot; 10, buncher; 11, ceramic heating circle; 12, heat-insulation layer; 13, carbon brush; 14, bearing block; 15, heating bar.
Detailed description of the invention
Core of the present invention adopts the flue rotated, drive scolding tin rotation in flue, thus the scruff that flue surface is produced and then rotates, and is blocked when encountering the tin ash scraper of flue inner surface, under scraper, the liquid solder surface clean in past is without slag, and operative employee does not need to scrape tin ash.Under liquid solder liquid level, the present invention is provided with not in company with the limiting plate that tin stove flue rotates, and limiting plate can regulate height, can fixed length welding.On flue side, we are ergonomically provided with electrooptical device, when welder has an action of welding, just trigger electrooptical device timing, can regularly weld.
Below in conjunction with accompanying drawing, the present invention is described further:
Embodiment 1
As shown in Figure 1 and Figure 2, a kind of Novel rotary tin stove, comprise flue 1, buncher 10, electro-heat equipment, scraper 3, limiting plate 2, flue 1 is titanium material, and flue 1 is circular, flue 1 is fixed on the bearing block 14 in the middle part of tin stove, be fixed with power transmission shaft bottom flue 1, buncher 10, by chain connection for transmission axle, drives flue 1 to rotate; Scraper 3 is arranged on flue 1 top, and scraper 3 length is identical with flue 1 radius, and scraper 3 tip is on top, flue 1 center of circle, and scraper 3 end is fixed in flue 1 outside platform, and scraper 3 does not rotate with flue 1; Limiting plate 2 is arranged in flue 1, and limiting plate 2 is adjacent with scraper 3; Flue 1 direction of rotation is from scraper 3 to limiting plate 2.
It is outside that electro-heat equipment is arranged on flue 1, and electro-heat equipment outside is provided with heat-insulation layer 12.
Electro-heat equipment is ceramic heating circle 11, and ceramic heating circle 11 is conducted electricity by carbon brush 13.
Limiting plate 2 is fixedly connected with fixed bar 21, fixed bar 21 connects the height regulating frame be arranged on platform and regulates height, and height regulating frame comprises height limit handle 61 successively, lock screw 62, geometrical clamp 63; Geometrical clamp 63 is connected and fixed bar 21; Fixed bar 21 and limiting plate 2 junction are provided with temperature control thermocouple 7.
Limiting plate 2 is fan-shaped, and radius is identical with flue 1, and limiting plate 2 fan angle is 230 °.
Tilt to the direction contrary with adjacent limiting plate 2 bottom scraper 3.
Platform is provided with photoelectricity timing means, and photoelectricity timing means is provided with infrared inductor 5, can adjust length weld interval.
Scraper 3 end is provided with scruff receiver 4.
Tin furnace shell is provided with blinds normal open air port 8; Anti-skidding insulator foot 9 is provided with bottom tin furnace shell.
Control box on tin furnace shell, controls flue rotating speed.
Embodiment 2
Difference from Example 1 is that buncher 10 is by gear connection for transmission axle, and limiting plate 2 fan angle is 250 °.
Embodiment 3
As shown in Figure 3, Figure 4, difference from Example 1 is that buncher 10 is by gear connection for transmission axle, and it is inner that electro-heat equipment is arranged on flue 1, and electro-heat equipment is heating bar 15, and heating bar 15 outside is titanium material; Flue 1 outside is provided with heat-insulation layer 12.
Utilize technical solutions according to the invention, or those skilled in the art being under the inspiration of technical solution of the present invention, designing similar technical scheme, and reach above-mentioned technique effect, is all fall into protection scope of the present invention.
Claims (10)
1. a Novel rotary tin stove, it is characterized in that: comprise flue, buncher, electro-heat equipment, scraper, limiting plate, described flue is circular, described flue is fixed on the bearing block in the middle part of tin stove, be fixed with power transmission shaft bottom described flue, described buncher, by chain or belt or gear connection for transmission axle, drives flue to rotate; Described scraper is arranged on flue top, and described scraper length is identical with flue radius, and blade tip is on top, the flue center of circle, and spatula end is fixed in flue outside platform, and described scraper does not rotate with flue; Described limiting plate is arranged in flue, and described limiting plate is adjacent with scraper; Described flue direction of rotation is from scraper to limiting plate.
2. Novel rotary tin stove according to claim 1, it is characterized in that: described electro-heat equipment is arranged on flue inside, described electro-heat equipment is heating bar, and described heating bar outside is titanium material, and described flue outside is provided with heat-insulation layer.
3. Novel rotary tin stove according to claim 1, it is characterized in that: described electro-heat equipment is arranged on flue outside, described electro-heat equipment outside is provided with heat-insulation layer.
4. Novel rotary tin stove according to claim 3, is characterized in that: described electro-heat equipment is heating board or heating circle, and described heating board or heating circle are conducted electricity by brush.
5. Novel rotary tin stove according to claim 2 or 4, it is characterized in that: described limiting plate is fixedly connected with fixed bar, described fixed bar connects the height regulating frame be arranged on platform and regulates height, and described height regulating frame comprises height limit handle successively, lock screw, geometrical clamp; Described geometrical clamp is connected and fixed bar; Described fixed bar and limiting plate junction are provided with temperature control thermocouple.
6. Novel rotary tin stove according to claim 5, it is characterized in that: described limiting plate is fan-shaped, and radius is identical with flue, described limiting plate fan angle is 60-250 °.
7. Novel rotary tin stove according to claim 6, is characterized in that: tilt to the direction contrary with adjacent limiting plate bottom described scraper.
8. Novel rotary tin stove according to claim 7, it is characterized in that: platform is provided with photoelectricity timing means, described photoelectricity timing means is provided with infrared inductor.
9. Novel rotary tin stove according to claim 8, is characterized in that: described spatula end is provided with scruff receiver.
10. Novel rotary tin stove according to claim 9, is characterized in that: described flue is titanium material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510161597.2A CN104741728A (en) | 2015-04-08 | 2015-04-08 | Novel rotary tin furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510161597.2A CN104741728A (en) | 2015-04-08 | 2015-04-08 | Novel rotary tin furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104741728A true CN104741728A (en) | 2015-07-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510161597.2A Pending CN104741728A (en) | 2015-04-08 | 2015-04-08 | Novel rotary tin furnace |
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| Country | Link |
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| CN (1) | CN104741728A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039149A (en) * | 2019-04-17 | 2019-07-23 | 湖州师范学院求真学院 | A kind of full-automatic inductance solder machine structure |
| CN111822808A (en) * | 2020-07-13 | 2020-10-27 | 义乌聚龙自动化科技有限公司 | Welding device of chip welding machine |
Citations (6)
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|---|---|---|---|---|
| JPS57159263A (en) * | 1981-03-27 | 1982-10-01 | Sanyo Electric Co Ltd | Method and device for melting solder |
| CN2452666Y (en) * | 2000-12-11 | 2001-10-10 | 昆荣机械股份有限公司 | Rotary type tin furnace |
| JP2005186159A (en) * | 2003-12-25 | 2005-07-14 | Tsunatori Denki Seisakusho:Kk | Dross solder renew |
| CN201195222Y (en) * | 2008-05-15 | 2009-02-18 | 朱建焕 | Automatic tin scraping machine |
| CN202877685U (en) * | 2012-11-21 | 2013-04-17 | 丽清汽车科技(上海)有限公司 | Wave soldering stove timer |
| CN103769714A (en) * | 2014-01-22 | 2014-05-07 | 深圳市堃琦鑫华科技有限公司 | Tin slag treating device of soldering furnace and tin slag treating method |
-
2015
- 2015-04-08 CN CN201510161597.2A patent/CN104741728A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57159263A (en) * | 1981-03-27 | 1982-10-01 | Sanyo Electric Co Ltd | Method and device for melting solder |
| CN2452666Y (en) * | 2000-12-11 | 2001-10-10 | 昆荣机械股份有限公司 | Rotary type tin furnace |
| JP2005186159A (en) * | 2003-12-25 | 2005-07-14 | Tsunatori Denki Seisakusho:Kk | Dross solder renew |
| CN201195222Y (en) * | 2008-05-15 | 2009-02-18 | 朱建焕 | Automatic tin scraping machine |
| CN202877685U (en) * | 2012-11-21 | 2013-04-17 | 丽清汽车科技(上海)有限公司 | Wave soldering stove timer |
| CN103769714A (en) * | 2014-01-22 | 2014-05-07 | 深圳市堃琦鑫华科技有限公司 | Tin slag treating device of soldering furnace and tin slag treating method |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039149A (en) * | 2019-04-17 | 2019-07-23 | 湖州师范学院求真学院 | A kind of full-automatic inductance solder machine structure |
| CN110039149B (en) * | 2019-04-17 | 2021-01-19 | 湖州师范学院求真学院 | Full-automatic inductance tin dipping mechanism |
| CN111822808A (en) * | 2020-07-13 | 2020-10-27 | 义乌聚龙自动化科技有限公司 | Welding device of chip welding machine |
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Addressee: Gu Hua Document name: Notification that Application Deemed to be Withdrawn |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150701 |