CN104738796A - Bean product raw material impurity removing method and device for realizing same - Google Patents
Bean product raw material impurity removing method and device for realizing same Download PDFInfo
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- CN104738796A CN104738796A CN201410174321.3A CN201410174321A CN104738796A CN 104738796 A CN104738796 A CN 104738796A CN 201410174321 A CN201410174321 A CN 201410174321A CN 104738796 A CN104738796 A CN 104738796A
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Abstract
The invention discloses a bean product raw material impurity removing method and a device for realizing the same. The method comprises the steps that vacuum lifting is conducted on raw materials, dry cleaning and impurity removal are conducted during lifting, then the raw materials enter a bean cylinder (4) and are poured into soaking cylinders (6) through a rail conveyer (5) to be soaked for impurity removal, and finally impurity removal is further conducted through a flowing groove (7) provided with a settling pond (9). The device comprises a bean groove (1), a cyclone dust collector (2), the bean cylinder (4), the rail conveyer (5), the soaking cylinders (6), the flowing groove (7) provided with the settling pond (9), and a vacuumizing device (3) used for maintaining vacuum degree, wherein the vacuumizing device (3) is directly connected with the bean cylinder (4), the bean cylinder (4) is directly connected with the cyclone dust collector (2), and a feed inlet of the cyclone dust collector (2) stretches into the bean groove (1). By the adoption of the impurity removing method, the defects of manual operation that bacterium breeding is caused easily and cleaning efficiency is low are overcome, impurity removing efficiency can be improved to 95%, and precious water resources are saved.
Description
Technical field
The invention belongs to bean product raw material pre-treating method, especially, the present invention relates to a kind of bean product raw material impurity-removing method.
The invention still further relates to the equipment realizing this bean product raw material impurity-removing method.
Background technology
China's bean product industry is in evolution, the production concentration degree of bean product is lower, major part also adopts the production of family workshop type, although also create some large-scale bean product enterprises at present, but everybody research emphasis all concentrates in the production method of bean product, develop various product, but as the raw-material process of bean product most critical, going back of present research is few, in traditional bean product production process, the cleaning in raw material disposal stage, sorting, decortication, soaking to wait all needs the division of labor to complete, not only inefficiency, and health can not be guaranteed, and consume a large amount of water resources.Each link needs the mode adopting artificial conveyance, and extraneous contact frequently, easy breed bacteria, affects food security.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of method of bean product raw material removal of contamination, solves low, the antihygienic problem of manual cleaning efficiency, also a saving water resource simultaneously.
The present invention solves the problems of the technologies described above adopted technical scheme:
Bean product raw material impurity-removing method comprises the steps:
1) raw material are through vacuum lifting, in lifting process, carry out dry-cleaning removal of impurities, then enter storage beans bucket;
2) by described step 1) process after raw material through orbit transports machine pour into soaking barrel soak removal of impurities;
3) by described step 2) process rear raw material through the further removal of impurities of trickling groove with sedimentation basin.
Described raw material are soya bean.
Described dry-cleaning removal of impurities is by cyclone dust collectors removing impurities.
Described dry-cleaning removal step, keeps vacuum at 0.02 ~ 0.08MPa.
The equipment of described bean product raw material impurity-removing method, comprise storage beans groove, cyclone dust collectors, storage beans bucket, orbit transports machine, soaking barrel, with sedimentation basin trickling groove and keep the vacuum extractor of vacuum, described vacuum extractor is directly connected with storage beans bucket, storage beans bucket is directly connected with cyclone dust collectors, and the charging aperture of cyclone dust collectors puts in storage beans groove.
Described vacuum means is set to high pressure positive blower.
Described soaking barrel is provided with 1 ~ 10.
The downstream of a described trickling groove in the end soaking barrel dispensing valve vertical direction is provided with 1 ~ 10 sedimentation basin.
Described trickling groove and the angle of horizontal direction are 15 degree ~ 30 degree.
Compared with prior art, the present invention has following beneficial effect:
1. the raw-material process of whole pretreatment cleaning does not need manual operation, saves cost of labor, decreases the pollution thought, improves cleaning efficiency.
2. adopt the dust of dry-cleaning initial gross separation larger particles, save water resource, provide cost savings.
3. after soaking fully at soaking barrel, to stick on raw material more firmly dust to be soaked, through trickling groove in course of conveying, the sedimentation basin be arranged on below trickling groove further filters, thus removes the impurity on bean product raw material more fully.
Accompanying drawing explanation
Accompanying drawing 1 is device schematic diagram of the present invention.
In accompanying drawing, the mark of each parts is as follows: 1, store up beans grooves, and 2, cyclone dust collectors, 3, vacuum extractor, 4, storage beans bucket, 5, orbit transports machine, 6, soaking barrel, 7, trickling groove, 8, anhydrate sieve, 9, sedimentation basin.
Detailed description of the invention
1 describe in detail according to a preferred embodiment of the invention below with reference to accompanying drawings.The following examples can make the present invention of those skilled in the art's comprehend, but do not limit the present invention in any way.
Elder generation is raw material with soya bean is below example, is described the specific embodiment of the present invention.
The technical solution adopted in the present invention is:
Soya bean impurity-removing method comprises the steps: that soya bean stores through constant temperature and humidity after checking and accepting, and pours storage beans groove 1 into for subsequent use during use, when starting working, system vacuum is brought up to 0.02 ~ 0.08MPa by vacuum extractor 3, utilize vacuum pressure conveying principle, soya bean enters cyclone dust collectors 2 through vacuum lifting, utilize principle of poor quality, bottom impurity and dust separation to cyclone dust collectors 2, regular Open valve despumation and dust, soya bean through preliminary removal of impurities is delivered in storage beans bucket 4 by suction, and then flow in orbit transports machine 5 by the valve of bottom, soya bean product, by conputer controlled, are all distributed to 5 soaking barrels 5 by orbit transports machine 5, reach the object of further removal of impurities after soaking, after reaching the soak time of regulation, valve open bottom soaking barrel, soya bean flows into trickling groove automatically, trickling groove and horizontal direction angle are 15 degree ~ 30 degree, and the downstream of a described trickling groove 7 in the end soaking barrel 6 dispensing valve vertical direction is provided with 1 ~ 10 sedimentation basin 9, soya bean is in the process through trickling groove 7, impurity is because proportion is than in soya bean, automatically sink to time above sedimentation basin 9 bottom sedimentation basin 9, valve bottom regular unlatching sedimentation basin 9, impurity and dust can be discharged, flow into through the soya bean of removal of impurities the sieve 8 that anhydrates and remove moisture, the operation making bean product together can be entered down.
The equipment of described bean product raw material impurity-removing method, comprise storage beans groove 1, cyclone dust collectors 2, storage beans bucket 4, orbit transports machine 5, soaking barrel 6, with sedimentation basin 9 trickling groove 7 and keep the vacuum extractor 3 of vacuum, described vacuum extractor 3 is directly connected with storage beans bucket 4, storage beans bucket 4 is directly connected with cyclone dust collectors 2, and the charging aperture of cyclone dust collectors 2 puts in storage beans groove 1; Described vacuum extractor 3 is high pressure positive blower; Described soaking barrel 6 is provided with 1 ~ 10; Described trickling groove 7 is provided with 1 ~ 10 sedimentation basin 9; Described trickling groove and the angle of horizontal direction are 15 degree ~ 30 degree.
Embodiment 1
As shown in Figure 1, soya bean impurity-removing method comprises the steps: that soya bean stores through constant temperature and humidity after checking and accepting, and pours storage beans groove 1 into for subsequent use during use, when starting working, system vacuum is brought up to 0.02MPa by vacuum extractor 3, utilizes vacuum pressure conveying principle, soya bean enters cyclone dust collectors 2 through vacuum lifting, utilize principle of poor quality, bottom impurity and dust separation to cyclone dust collectors 2, regular Open valve despumation and dust, soya bean through preliminary removal of impurities is delivered in storage beans bucket 4 by suction, and then flow in orbit transports machine 5 by the valve of bottom, soya bean product, by conputer controlled, are all distributed to 3 soaking barrels 5 by orbit transports machine 5, reach the object of further removal of impurities after soaking, after reaching the soak time of regulation, valve open bottom soaking barrel, soya bean flows into trickling groove automatically, trickling groove and horizontal direction angle are 30 degree, and the downstream of a described trickling groove 7 in the end soaking barrel 6 dispensing valve vertical direction is provided with 3 sedimentation basins 9, soya bean is in the process through trickling groove 7, impurity is because proportion is than in soya bean, automatically sink to time above sedimentation basin 9 bottom sedimentation basin 9, valve bottom regular unlatching sedimentation basin 9, impurity and dust can be discharged, flow into through the soya bean of removal of impurities the sieve 8 that anhydrates and remove moisture, the operation making bean product together can be entered down.
The equipment of described bean product raw material impurity-removing method, comprise storage beans groove 1, cyclone dust collectors 2, storage beans bucket 4, orbit transports machine 5, soaking barrel 6, with sedimentation basin 9 trickling groove 7 and keep the vacuum extractor 3 of vacuum, described vacuum extractor 3 is directly connected with storage beans bucket 4, storage beans bucket 4 is directly connected with cyclone dust collectors 2, and the charging aperture of cyclone dust collectors 2 puts in storage beans groove 1; Described vacuum extractor 3 is high pressure positive blower; Described soaking barrel 6 is provided with 3; Described trickling groove 7 is provided with 3 sedimentation basins 9; Described trickling groove and the angle of horizontal direction are 30 degree.
The impurity-eliminating effect of the present embodiment: impurities removing efficiency is 90%, and the impurities removing efficiency of general production method is 87%.
Embodiment 2
As shown in Figure 1, soya bean impurity-removing method comprises the steps: that soya bean stores through constant temperature and humidity after checking and accepting, and pours storage beans groove 1 into for subsequent use during use, when starting working, system vacuum is brought up to 0.04MPa by vacuum extractor 3, utilizes vacuum pressure conveying principle, soya bean enters cyclone dust collectors 2 through vacuum lifting, utilize principle of poor quality, bottom impurity and dust separation to cyclone dust collectors 2, regular Open valve despumation and dust, soya bean through preliminary removal of impurities is delivered in storage beans bucket 4 by suction, and then flow in orbit transports machine 5 by the valve of bottom, soya bean product, by conputer controlled, are all distributed to 5 soaking barrels 5 by orbit transports machine 5, reach the object of further removal of impurities after soaking, after reaching the soak time of regulation, valve open bottom soaking barrel, soya bean flows into trickling groove automatically, trickling groove and horizontal direction angle are 20 degree, and the downstream of a described trickling groove 7 in the end soaking barrel 6 dispensing valve vertical direction is provided with 5 sedimentation basins 9, soya bean is in the process through trickling groove 7, impurity is because proportion is than in soya bean, automatically sink to time above sedimentation basin 9 bottom sedimentation basin 9, valve bottom regular unlatching sedimentation basin 9, impurity and dust can be discharged, flow into through the soya bean of removal of impurities the sieve 8 that anhydrates and remove moisture, the operation making bean product together can be entered down.
The equipment of described bean product raw material impurity-removing method, comprise storage beans groove 1, cyclone dust collectors 2, storage beans bucket 4, orbit transports machine 5, soaking barrel 6, with sedimentation basin 9 trickling groove 7 and keep the vacuum extractor 3 of vacuum, described vacuum extractor 3 is directly connected with storage beans bucket 4, storage beans bucket 4 is directly connected with cyclone dust collectors 2, and the charging aperture of cyclone dust collectors 2 puts in storage beans groove 1; Described vacuum extractor 3 is high pressure positive blower; Described soaking barrel 6 is provided with 5; Described trickling groove 7 is provided with 5 sedimentation basins 9; Described trickling groove and the angle of horizontal direction are 20 degree.
The impurity-eliminating effect of the present embodiment: impurities removing efficiency is 92%, and the impurities removing efficiency of general production method is 87%.
Embodiment 3
As shown in Figure 1, soya bean impurity-removing method comprises the steps: that soya bean stores through constant temperature and humidity after checking and accepting, and pours storage beans groove 1 into for subsequent use during use, when starting working, system vacuum is brought up to 0.04MPa by vacuum extractor 3, utilizes vacuum pressure conveying principle, soya bean enters cyclone dust collectors 2 through vacuum lifting, utilize principle of poor quality, bottom impurity and dust separation to cyclone dust collectors 2, regular Open valve despumation and dust, soya bean through preliminary removal of impurities is delivered in storage beans bucket 4 by suction, and then flow in orbit transports machine 5 by the valve of bottom, soya bean product, by conputer controlled, are all distributed to 10 soaking barrels 5 by orbit transports machine 5, reach the object of further removal of impurities after soaking, after reaching the soak time of regulation, valve open bottom soaking barrel, soya bean flows into trickling groove automatically, trickling groove and horizontal direction angle are 15 degree, and the downstream of a described trickling groove 7 in the end soaking barrel 6 dispensing valve vertical direction is provided with 10 sedimentation basins 9, soya bean is in the process through trickling groove 7, impurity is because proportion is than in soya bean, automatically sink to time above sedimentation basin 9 bottom sedimentation basin 9, valve bottom regular unlatching sedimentation basin 9, impurity and dust can be discharged, flow into through the soya bean of removal of impurities the sieve 8 that anhydrates and remove moisture, the operation making bean product together can be entered down.
The equipment of described bean product raw material impurity-removing method, comprise storage beans groove 1, cyclone dust collectors 2, storage beans bucket 4, orbit transports machine 5, soaking barrel 6, with sedimentation basin 9 trickling groove 7 and keep the vacuum extractor 3 of vacuum, described vacuum extractor 3 is directly connected with storage beans bucket 4, storage beans bucket 4 is directly connected with cyclone dust collectors 2, and the charging aperture of cyclone dust collectors 2 puts in storage beans groove 1; Described vacuum extractor 3 is high pressure positive blower; Described soaking barrel 6 is provided with 10; Described trickling groove 7 is provided with 10 sedimentation basins 9; Described trickling groove and the angle of horizontal direction are 15 degree.
The impurity-eliminating effect of the present embodiment: impurities removing efficiency is 95%, and the impurities removing efficiency of general production method is 87%.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (9)
1. a bean product raw material impurity-removing method, is characterized in that: the method comprises the steps,
1) raw material are through vacuum lifting, in lifting process, carry out dry-cleaning removal of impurities, then enter storage beans bucket (1);
2) by described step 1) process after raw material through orbit transports machine (5) pour into soaking barrel (6) soak removal of impurities;
3) by described step 2) process rear raw material through trickling groove (7) removal of impurities further with sedimentation basin (9).
2. bean product raw material impurity-removing method according to claim 1, is characterized in that: described raw material are soya bean.
3. bean product raw material impurity-removing method according to claim 1, is characterized in that: described dry-cleaning removal of impurities is by cyclone dust collectors (2) removing impurities.
4. bean product raw material impurity-removing method according to claim 3, is characterized in that: described dry-cleaning removal step, keeps vacuum at 0.02 ~ 0.08MPa.
5. one kind for realizing the equipment of bean product raw material impurity-removing method according to claim 1, comprise storage beans groove (1), cyclone dust collectors (2), storage beans bucket (4), orbit transports machine (5), soaking barrel (6), with the trickling groove (7) of sedimentation basin (9) and the vacuum extractor (3) of maintenance vacuum, it is characterized in that: described vacuum extractor (3) is directly connected with storage beans bucket (4), storage beans bucket (4) is directly connected with cyclone dust collectors (2), the charging aperture of cyclone dust collectors (2) puts in storage beans groove (1).
6. equipment according to claim 5, is characterized in that: described vacuum extractor (3) is high pressure positive blower.
7. equipment according to claim 5, is characterized in that: described soaking barrel (6) is provided with 1 ~ 10.
8. equipment according to claim 5, is characterized in that: the downstream of described trickling groove (7) in the end soaking barrel (6) dispensing valve vertical direction is provided with 1 ~ 10 sedimentation basin (9).
9. equipment according to claim 5, is characterized in that: described trickling groove (7) is 15 degree ~ 30 degree with the angle of horizontal direction.
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CN201410174321.3A CN104738796A (en) | 2014-04-15 | 2014-04-15 | Bean product raw material impurity removing method and device for realizing same |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106720447A (en) * | 2017-01-12 | 2017-05-31 | 昆明理工大学 | A kind of soya bean automatic impurity removing, cleaning and infuser device |
CN108157996A (en) * | 2017-12-27 | 2018-06-15 | 山西瑞飞机械制造有限公司 | A kind of bean washer |
CN114557458A (en) * | 2022-04-07 | 2022-05-31 | 温州市雪顶豆制品有限公司 | Soybean soaking and cleaning system with high utilization rate |
-
2014
- 2014-04-15 CN CN201410174321.3A patent/CN104738796A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106720447A (en) * | 2017-01-12 | 2017-05-31 | 昆明理工大学 | A kind of soya bean automatic impurity removing, cleaning and infuser device |
CN106720447B (en) * | 2017-01-12 | 2023-10-20 | 昆明理工大学 | Automatic edulcoration of soybean, washing and soak device |
CN108157996A (en) * | 2017-12-27 | 2018-06-15 | 山西瑞飞机械制造有限公司 | A kind of bean washer |
CN114557458A (en) * | 2022-04-07 | 2022-05-31 | 温州市雪顶豆制品有限公司 | Soybean soaking and cleaning system with high utilization rate |
CN114557458B (en) * | 2022-04-07 | 2023-09-19 | 温州市雪顶豆制品有限公司 | Soybean soaking and cleaning system with high utilization rate |
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Application publication date: 20150701 |