CN104736762A - Disperse dyeing of textile fibers - Google Patents

Disperse dyeing of textile fibers Download PDF

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Publication number
CN104736762A
CN104736762A CN201380054260.0A CN201380054260A CN104736762A CN 104736762 A CN104736762 A CN 104736762A CN 201380054260 A CN201380054260 A CN 201380054260A CN 104736762 A CN104736762 A CN 104736762A
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CN
China
Prior art keywords
fiber
copolymer
aforementioned
colouring agent
disperse
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CN201380054260.0A
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Chinese (zh)
Inventor
J·萨瑟兰德
H·斯库斯
G·摩科斯
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Celanese International Corp
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Celanese International Corp
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Publication of CN104736762A publication Critical patent/CN104736762A/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/20Physical treatments affecting dyeing, e.g. ultrasonic or electric
    • D06P5/2066Thermic treatments of textile materials
    • D06P5/2077Thermic treatments of textile materials after dyeing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/5214Polymers of unsaturated compounds containing no COOH groups or functional derivatives thereof
    • D06P1/5242Polymers of unsaturated N-containing compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/525Polymers of unsaturated carboxylic acids or functional derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/525Polymers of unsaturated carboxylic acids or functional derivatives thereof
    • D06P1/5257(Meth)acrylic acid

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Coloring (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

A process for dyeing textile fibers employs a colorant medium comprising a disperse dye and an aqueous dispersion of a copolymer selected from vinyl ester-based copolymers, alkyl acrylate copolymers, alkyl methacrylate copolymers and mixtures thereof. The textile fibers are passed through at least one dye bath containing the colorant medium to deposit the colorant medium at least on the surface of the fibers. The fibers with the colorant medium deposited thereon are then passed between padding rollers to distribute the colorant medium through the fibers, whereafter the fibers are heated to cure the copolymer and bond the disperse dye to the fibers.

Description

The dispersion dyeing of textile fiber
Invention field
The present invention relates to and by DISPERSE DYES, textile fiber is dyeed, particularly cellulose fiber peacekeeping particularly cotton fiber.
Background of invention
The cotton fiber of yarn and form of fabric normally dyes with chemically-reactive dyes, direct dyes, sulphur dyestuff, cylinder dyestuff, indigo dye or mordant.The industrial reactive coloration being preferred for clothes is the cotton that whole dyestuffs provides most light yellow look as chemically-reactive dyes at present.Water-soluble reaction dyestuff (also it provides and have the good coloration result washing fastening properties) may be used for dyeing or printing hydrophilic cellulose fiber such as cotton fiber.In such flow process, cellulose fibre-OH group (it can obtain on this fiber surface) reacts with the fiber-reactive groups of chemically-reactive dyes, defines covalency fiber/dyestuff and combines.
Directly (direct/substantive) dyestuff is used in neutrality when adding sodium chloride or sodium sulphate or light subalkaline dye bath.Cylinder dyestuff is such as indigo-blue substantially water insoluble.Reduction in akaline liquid creates the water-soluble alkali metal salts of cylinder dyestuff, and this salt has for the such as cotton affinity of textile fiber.Both direct dyes and cylinder dyestuff provide dark tone, which limit they expand to whole cotton dyeing application in ability.
Good COLOR FASTNESS is created with chemically-reactive dyes dyed cotton.But chemically-reactive dyes is strongly hydrophilic, which results in dye loss and low process efficiency and high cost, therefore this allow the reactive responsive needs for high pH and hot conditions owing to needing to use long dyeing time and the interpolation of salt and alkali.Final and the water of chemically-reactive dyes (it does not react with gossypin in staining procedure) reacts and is hydrolyzed.The dyestuff of this hydrolysis, after dyeing with rear soaping steps, from the removing of cotton surface, must improve crock fastness (crockfastness) and washes fastening properties.Chemically-reactive dyes is also under sifting at present, because it may be carcinogen.
Another kind of dyes being generally used for colored textiles comprises DISPERSE DYES.DISPERSE DYES is developed at first and is used for cellulose acetate is dyeed, and is water-insoluble.DISPERSE DYES is fine ground in the presence of dispersants.DISPERSE DYES is mainly used in making polyester dyeing, but they also may be used for making dyeing nylon, cellulose acetate and acrylic fiber.Need the temperature of 130 DEG C with disperse dyeing polyester, it is that exhaust (in batches) machine (such as spraying machine) by there being high pressure or the continuation method (see Thermasol method) with stent frame provide.
Given their lack cellulosic affinity or substantivity, DISPERSE DYES can not easily for making cotton fiber and textile dyeing.But, carried out the flow process that some attempt the cotton fiber such as fabric provided with disperse dyeing modification.Such as U.S. Patent Publication No.2006/0048308 discloses and a kind ofly uses DISPERSE DYES to dye or print the method containing cellulosic fibrous material.Such method comprises with the water-soluble or dispersible mylar of water and water-soluble or water dispersible acrylic adhesives pretreatment of fiber cellulose fiber material.This mylar is fixed in such as COTTON FABRIC via preliminary treatment body lotion with acrylic adhesives and strong cross-linking agent (such as melamine).Then the fabric of this polyester dipping dyes under the pressure condition of the temperature of 130 DEG C and raising by the moisture dye bath containing DISPERSE DYES.But high-caliber resin binder required in this method creates adverse influence for the compliance of DYED FABRICS.
In addition, International Patent Publication No.WO2012/135622 discloses a kind of method made containing the dyeing of cotton textile fiber, and first this fiber uses the process of cellulose reactive emulsion copolymers wherein, provides the combination of emulsion copolymers and fiber.Then the combination of this emulsion copolymers and fiber solidifies via the cellulose reactive monomer in this copolymer and the cellulose hydroxyl group partial reaction in cotton fiber, this emulsion copolymers chemistry is fixed on cotton fiber, forms the cotton fiber of copolymer process thus.Then the cotton fiber of this copolymer process contacts with disperse dye stuffs in such a situa-tion, and this condition is enough on the copolymer component of cotton fiber disperse dye stuffs being attached to this copolymer process.
But, although ' method disclosed in 522 creates has excellent crock fastness, light fastness and wash fastness, and do not weaken the COTTON FABRIC of the dyeing of the compliance of fabric, but be desirable to and a kind of monobath solution method for dispersion dyeing COTTON FABRIC is provided, particularly use continuous pad dyeing method.
Summary of the invention
On the one hand, the present invention relates to a kind of method that textile fiber is dyeed, the method comprises:
A () provides at least one to contain the dye bath of toner medium, this colouring agent medium comprises DISPERSE DYES and is selected from the aqueous dispersion of copolymer below: vinyl esters based copolymer, alkyl acrylate copolymer, methacrylate copolymer and composition thereof;
B this textile fiber is conveyed through this at least one dye bath by (), by colouring agent dielectric deposition at least fiber surface;
C the fiber that it deposited colouring agent medium is delivered between pad dyeing roller by (), this colouring agent medium is dispersed throughout described fiber; Then
D () heats this fiber to solidify described copolymer and DISPERSE DYES to be attached on fiber.
Easily, this textile fiber comprises natural fabric, and optimum fiber cellulose fiber, more preferably cotton fiber, optionally together with synthetic fiber.
In one embodiment, this copolymer comprises vinyl acetate and ethene, such as, comprise the vinyl acetate of 60wt%-95wt% and the ethene of 5wt%-50wt%, based on the total weight of monomer wherein.
In another embodiment, this copolymer comprises alkyl acrylate that is individual containing 1-12 in alkyl, preferably 1-10 carbon atom and/or alkyl methacrylate, optionally together with acrylonitrile.
In one embodiment, this colouring agent medium comprises the DISPERSE DYES of 0.01wt%-15wt%.In addition, the solids content of this colouring agent medium can be the about 10wt% of about 2wt%-, more preferably 3wt%-6wt%, and pH is 2-8.
Easily, the temperature of this colouring agent medium in step (b) process is 10 DEG C-50 DEG C and this textile fiber is conveyed through dye bath with the speed of 1m/min-70m/min.
In one embodiment, the pressure of 50-250kPa is applied on textile fiber by pad dyeing roller in step (c) process.
Easily, heating (d) carries out the period (time of staying) of 0.2-4 minute the temperature of 100 DEG C-200 DEG C, and create the textile fiber product of dyeing, it comprises the 0.1-10wt% based on dry weight, preferred 1-8wt%, more preferably the copolymer of 3wt%-6wt%, based on the combination weight meter of this copolymer and textile fiber.
In one embodiment, this fiber delivers to step (d) continuously from step (b).
Detailed description of the invention
The present invention relates to the pad dyeing by the dye bath from the aqueous dispersion containing DISPERSE DYES and curable copolymer adhesive, carry out dyed yarn, the textile fiber of fabric or clothes form, with this adhesive of Post RDBMS, dyestuff is attached to fiber.In this way, even when this fiber is most of or by cellulosic material, such as cotton is formed completely, wash jail and the product of light jail dyeing also can use single pad dyeing/solidification order to produce, but not initial application adhesive and solidifying, be the independent staining procedure in batches exhausted subsequently.Method permission DISPERSE DYES of the present invention, uses single dye bath continuous knot dyeing textile fibre materials.
textile fiber
Term " textile fiber " is used herein to single staple fibre or long filament (continuous fibers), yarn, fabric and goods (such as clothes).Yarn can comprise such as multiple staple fibre (" spinning ") be intertwined, be laid on together, there is no the long filament (" zero winding yarn ") be wound around, be laid on together, there is the long filament of certain winding degree, and there is or do not have the single long filament (" monofilament ") of winding.This yarn can or can not be veining.Suitable fabric can comprise such as Woven fabric equally, braided fabric and supatex fabric.Clothes can be clothes and industrial clothes.Term " fabric " " and " textiles " also comprise household goods such as linen, drapery, and the upholstery be made up of cotton fibre material described here (comprising automobile, ship, aircraft).But method of the present invention is particularly useful for the continuous knot dyeing of the stuetch fabrics (web) of textile material volume and fiber.
The textile fiber of any type can use together with colouring method of the present invention, but the method is particularly useful for natural fabric, such as cotton, wool, tree bast, silk etc., particularly cellulose fibre and the most particularly cotton fiber.In some cases, what make us expectation can be the combination using natural fabric and synthetic fiber, and such as (such as, fragrant acid amides (such as aromatic polyamides or ), to fragrant acid amides etc.), fatty polyamide (such as nylon), polyester, polybenzimidazoles (" PBI "), polybenzoxazole (" PBO "), polypyridine diimidazole (" PIPD "), artificial silk, melamine, acrylic compounds (acrylonitrile), acetic acid esters, Lay Europe fiber (lyocell) etc., and the combination of the natural and/or synthetic fiber of two or more type.Usually, textile fiber preferably used here comprises at least 25wt%, such as at least 50wt%, the cotton fiber of such as at least 60wt%.
dISPERSE DYES
Method of the present invention uses disperse dye stuffs as coloring agent.DISPERSE DYES is developed at first and is used for cellulose acetate is dyeed, and is water-insoluble.They are fine ground under dispersant (surfactant) exists usually, and sells as paste or spraying dry thing (spray-dried) and sell as powder.
Suitable DISPERSE DYES for colouring method is here described in " Disperse Dyes ", Colour Index, those in the 3rd edition (1987 the 3rd edition, comprise until the increasing of the 85th phase changes).Such dyestuff comprises such as without hydroxy-acid group and/or without sulfonic acid group nitro, amino, amino ketones, ketimide, methine, polymethine, diphenylamine, quinoline, benzimidazole, xanthene , oxazine and coumarine dye, particularly anthraquinone and azo dyes, such as monoazo or disazo dye.Such DISPERSE DYES be still described in detail in U.S. Patent Publication No.2006/0048308 those.' 308 patent documents and particularly its disclosed disclosure for several structural formulas of disperse dye stuffs wherein, be incorporated to herein by reference at this.
The example of commercially available main red disperse dyes comprises disperse red 60 (IntrasilBrilliant Red 2B 200%), disperse red 50 (Intrasil Scarlet 2GH), Red-1 200 46 (Intrasil Red BSF), Red-1 200 27 (Dianix Red BSE), Dianix Red ACE, disperse red 65 (Intrasil Red MG), disperse red 86 (Terasil Pink 2 GLA), disperse red 191 (Intrasil Pink SRL), disperse red 338 (Intrasil Red 4BY), Disperse Red 302 (tetrasil Pink 3G), DISPERSE Red 13 (Intrasperse Bordeaux BA), Red 167 (Foron Rubine S-2 GFL) and disperse violet 26 (Intrasil Violet FRL).The example of commercially available main blue disperse dye comprises disperse blue 60 (Terasil Blue BGE 200%), disperse blue 291 (Intrasil Blue MGS), disperse blue 118 (Terasil Blue GBT), TerasilBlue HLB, Dianix Blue ACE, disperse blue 87 (Intrasil Blue FGB), disperse blue 148 (Palnnil Dark Blue 3RT), Disperse Blue-56 (Intrasil Blue FBL) and disperse blue 332 (Bafixan Turquoise 2 BL liq.).The example of commercially available main weld comprises dispersion yellow 64 (Disperite Yellow 3G 200%), disperse yellow 23 (Intrasil Yellow 5R), Palanil Yellow HM, disperse brown 19 (Dispersol Yellow D-7G), disperse orange 30 (Foron Yellow Brown S-2RFL), disperse orange 41 (Intrasil Orange 4RL), disperse orange 37 (Intrasil Dark Orange 3GH), disperse yellow 3, disperse orange 30, Disperse Yellow 42, disperse orange 89, disperse yellow 235, disperse orange 3, disperse yellow 54, disperse yellow 233 (ForonYellow S-6GL),
The disperse dye stuffs that can be used for this preferred type comprises quinoline dye, anthraquinone dye and azo dyes.Here this colouring method can be used for DISPERSE DYES on an equal basis, and no matter they classify as high energy dyestuff, middle energy dyestuff or low energy dyestuff.The useful DISPERSE DYES that may be used for herein also comprises such dyestuff, and it is prepared especially and is used as automobile dyestuff, light jail dyestuff or fluorescent dye.
polymer adhesive
In the method for the invention, by combined for the aqueous dispersion of DISPERSE DYES and curable copolymer, this curable copolymer can serve as the adhesive between fiber and disperse dye stuffs.Usually, suitable polymer is emulsion copolymers and particularly cellulose reactive aqueous emulsion copolymers, comprises those that be conventionally used as textiles ornamenting agent.Such emulsion copolymers comprise be described in detail in U.S. Patent Publication No.2011/0005008 those, its whole content is incorporated to herein by reference at this.
Cellulose reactive emulsion copolymers for suitable type of the present invention comprises vinyl esters system, acrylic acid series, styrene/acrylic system and phenylethylene/butadiene base emulsion copolymer.Such copolymer typically can also comprise the crosslinked of minor amount or stability of emulsion comonomer.Such comonomer can, such as with they itself or together with external crosslinker, make emulsion copolymers used be cellulose reactive here.The polymer of other potentially usefuls is water-based polyurethanes, moisture fluoropolymer emulsions, the aqueous emulsion (such as vinyl chloride, vinylidene chloride, chlorobutadiene, chlorostyrene etc.) of waterborne alkyd resin and halogen polymer.
The emulsion copolymers of preferred type comprises the vinyl esters based copolymer be selected from below: a vinyl copolymer, vinyl acetate-vinyl alkanoate copolymer; Vinyl acetate-acrylic copolymer, and the combination of these copolymer types.Vinyl (VAE) emulsion copolymers is known.The such vae copolymer thing that can be used for this can comprise the vinyl acetate of the about 95wt% of about 60wt%-and the ethene of the about 40wt% of about 5wt%-, based on total monomer wherein.More preferably vae copolymer thing is by the ethene of the vinyl acetate and the about 15wt% of about 8wt%-that comprise the about 90wt% of about 70wt%-, based on total monomer wherein.
Emulsion copolymers for another preferred type in method here comprises the acrylic emulsion copolymer be made up of acrylate co-monomers.The alkyl acrylate that can be used for preparing this acrylate copolymer emulsion comprises such alkyl acrylate and alkyl methacrylate, containing 1-12, preferably 1-10 carbon atom in its alkyl.Main polymer chain in acrylate copolymer can be hydrophilic or hydrophobic, and it can comprise soft monomer and/or the hard monomer of polymerization.This soft hard monomer is such monomer, and it creates soft or hard polymer or polymer therebetween when being polymerized.Preferred soft acrylate monomer is selected from the alkyl acrylate containing 2-8 carbon atom in alkyl, and comprises ethyl acrylate, propyl acrylate, n-butyl acrylate and 2-ethylhexyl acrylate.Hard acrylate monomer is selected from alkyl and contains the alkyl methacrylate of 3 carbon atoms and the styrene of non-acrylic monomers such as styrene and replacement at the most, and acrylonitrile, vinyl chloride and usual any Compatible monomers, the Tg of its homopolymers is higher than 50 DEG C.Preferred acrylate monomer is selected from the alkyl acrylate and alkyl methacrylate, particularly ethyl acrylate and butyl acrylate that contain 1-12 carbon in alkyl.
In one embodiment, this copolymer adhesive is that such monomer composition is produced, described monomer composition comprises at least 80 % by weight, the alkyl acrylate of such as at least 85 % by weight or alkyl methacrylate monomer and at the most 20 % by weight, such as 5-15 % by weight, the such as acrylonitrile of 6-12 % by weight, percentage is all the gross weight based on monomer composition.
Except main monomer, this copolymer adhesive will often comprise minor amount comonomer, its can provide with the crosslinked of two kinds of cellulose hydroxyl group parts in cotton fiber and with being cross-linked in polymer itself.Such cross-linking comonomer is undersaturated, is aggregated in main polymer chain, and also will comprise at least one functional group such as nitrogen, oxygen and/or silicon atom.
Therefore polymer adhesive used here can comprise based on the about 10wt% of the about 0.1wt%-of polymer total monomer, such as about about 8wt% of 0.5wt%-, the unsaturated cross-linking comonomer of one or more olefinics of the such as about about 6wt% of 1wt%-, it has the acid amides of such as at least one, epoxy or alkoxysilane groups.The concrete example of such comonomer comprises such as acrylamide, such as N hydroxymethyl acrylamide (NMA), N-methylol methacrylamide, diacetone acrylamide etc., and its ester or ether, the isobutoxy ether of such as N hydroxymethyl acrylamide, N-methylol methacrylamide or ester.The equally it is suitable that comonomer of epoxide functional, such as methyl propenoic acid glycidyl base ester, glycidyl acrylate, allyl glycidyl ether, vinyl glycidyl ether etc.Other example is functionalized silicon comonomer, such as acryloxy-propyl group three (alkoxyl) silane and methacryloyloxy-propyl three (alkoxyl) silane, vinyl trialkyl oxysilane and vinylmethyldialkoxysilanes, there is the alkoxyl that can exist, such as methoxyl group, ethyoxyl and ethoxy-c glycol ether group.Still other suitable cross-linking comonomers have hydroxyl and/or carboxyl; such as hydroxyalkyl methacrylates and acrylate (such as ethoxy; hydroxypropyl or hydroxyl butyl propyleneglycol acid esters or methacrylate); acetoacetoxy ethyl propylene acid esters or methacrylate, dimethyl amino ethyl acrylate etc.
Except main monomer and self-crosslinking comonomer, this polymer adhesive can also comprise the multifunctional outside cross-linking comonomer of minor amount.Therefore copolymer used here optionally can comprise one or more these the multifunctional cross-linking comonomer based on the about 10wt% of the about 0.1wt%-of copolymer total monomer.Suitable outside cross-linking agent can also comprise fluosite, resorcinol formaldehyde resin, melamine resin, the imidazolone that methylol replaces or sulphur imidazolone, the pyrimidone that methylol replaces or the triazinone that methylol replaces or glycoluril or they from condensed products be suitable or the mixed condensate of compound described in two or more, or the mixture of compound described in two or more.When deployed, such crosslinking agent forms rear and combination of polymers at it usually.
The copolymer adhesive being preferred for the inventive method comprises and is less than 25wt%, is preferably less than the polyester of 10wt%, and is most preferably substantially free of polyester.
Polymer adhesive for this often can be selected from commercially available moisture copolymer dispersion.Selectively, suitable cellulose reactive copolymer can in a usual manner, use known emulsion polymerization technology and raw material to prepare.Usually, such emulsion copolymers by using the polymerizing condition of conventional polymerization initiator and catalyst and routine, can be prepared by appropriate suitable comonomer in polymerization aqueous reaction mixture.Suitable polymerization is described in Kirk-Othmer Encyclopedia of Chemical Technology, and the 4th edition the 24th volume, in 954-963 page (Wiley 1996).The copolymer emulsion of such preparation can be stablized with conventional emulsifier (surfactant) and/or protective colloid.
In certain embodiments, light stabilizer also may be used in this polymer adhesive, helps improve the light fastness of the dyestuff be administered on fiber.Do not intend to be limited to theory, it is believed that when crosslinked, this emulsion copolymers coating can help the light stabilizer disperseing and encapsulate fiber peripheral, not easily removes to make it or degrades.When deployed, light stabilizer can account for the about 10wt% of about 0.1wt%-of polymer coating, is the about 5wt% of about 0.2wt%-and is the about 4wt% of about 0.25wt%-in some embodiments in some embodiments.
The specially suitable light stabilizer of operable one is hindered amine as light stabilizer (" HALS ").Suitable HALS compound can derive from the piperidines of replacement, the piperidyl that such as alkyl replaces, piperidyl, piperazinones, alkoxypiperidinyl compounds etc.Such as this hindered amine can derived from 2,2,6,6-tetraalkyl piperidine base.This hindered amine can be such as compound that is oligomeric or polymerization, its number-average molecular weight is about 1000 or higher, be about 1000-about 20000 in some embodiments, be about 1500-about 15000 in some embodiments and be about 2000-about 5000 in some embodiments.Such compound comprises at least one 2,2,6,6-tetraalkyl piperidine base (such as 1-4)/polymer repeat unit usually.A kind of specially suitable high molecular hindered amine be with n30 (number-average molecular weight the is 1200) city that runs after fame is sold by Clariant.Another suitable high molecular hindered amine is with ADK lA-63 and ADK the LA-68 city that runs after fame is sold by Adeka PalmaroleSAS.Other examples of suitable high molecular hindered amine comprise such as N-(2-ethoxy)-2,2,6,6-tetramethyl-4-piperidine alcohols and butanedioic acid oligomer ( 622, from Ciba Specialty Chemicals, MW=4000); The oligomer of cyanuric acid and N, N-bis-(2,2,6,6-tetramethyl-4-piperidyl)-hexamethylene diamine; Poly-((6-morpholine-S-triazine-2,4-bis-base) (2,2,6,6-tetramethyl-4-piperidyl)-imino group hexa-methylene-(2,2,6,6-tetramethyl-4-piperidyl)-imino group) ( uV3346, from Cytec, MW=1600); Poly-methyl-propyl-3-oxygen-[4 (2,2,6,6-tetramethyl)-piperidyl)-siloxanes ( 299, from GreatLakes Chemical, MW=1100-2500); The copolymer of α-methyl styrene-N-(2,2,6,6-tetramethyl-4-piperidyl) maleimide and N-stearyl maleimide; There are 2,4,8,10-tetra-oxaspiro [5.5] hendecane-3,9-diethanol tetramethyl polymer of 1,2,3,4-BTCA; Etc..Still other suitable high molecular hindered amines are described in the people's such as U.S. Patent No. 5679733 and Sassi of the people such as Malik 6414155.
Except high molecular hindered amine, low molecular weight hindered amine can also be used.Such hindered amine normally monomer character, and molecular weight is about 1000 or lower, is about 155-about 800 in some embodiments, and be about 300-about 800 in some embodiments.The concrete example of such low molecular weight hindered amine can comprise such as two-(2,2,6,6-tetramethyl-4-piperidyl) sebacate ( 770, from Ciba SpecialtyChemicals, MW=481); Two-(1,2,2,6,6-pentamethyl-4-piperidyl)-(3,5-di-t-butyl-4-acrinyl) butyl-propane dicarboxylic acid esters; Two-(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate; 8-acetyl group-3-dodecyl-7,7,9,9-tetramethyl-1,3,8-thriazaspiro-(4,5)-decane-2,4-diones; Succinic acid-bis--(2,2,6,6-tetramethyl-4-piperidyl) ester; Four-(2,2,6,6-tetramethyl-4-piperidyl)-1,2,3,4-butane tetracarboxylic acid esters; 7-oxa--3,20-diaza two spiral shell (5.1.11.2) heneicosane-20-propionic acid, 2,2,4,4-tetramethyl-21-oxa-, dodecyl ester; N-(2,2,6,6-tetramethyl-4-piperidyl)-N'-amino-oxamides; O-tertiary pentyl-o-(1,2,2,6,6-pentamethyl-4-piperidyl)-mono-oxa--carbonic acid ester excessively; Beta-alanine, N-(2,2,6,6-tetramethyl-4-piperidyl), dodecyl ester; Ethane diamides, N-(1-acetyl group-2,2,6,6-tetramethyl-piperidyl)-N'-dodecyl; 3-dodecyl-1-(2,2,6,6-tetramethyl-4-piperidyl)-pyrrolidines-2,5-diketone; 3-dodecyl-1-(1,2,2,6,6-pentamethyl-4-piperidyl)-pyrrolidines-2,5-diketone; 3-dodecyl-1-(1-acetyl group, 2,2,6,6-tetramethyl-4-piperidyl)-pyrrolidines-2,5-diketone; ( 3058, from Clariant, MW=448.7); 4-benzoxy-2,2,6,6-tetramethyl piperidine; 1-[2-(3,5-di-t-butyl-4-hydroxy phenylpropionyl oxygen) ethyl]-4-(3,5-di-t-butyl-4-hydroxy phenylpropionyl oxygen)-2,2,6,6-tetramethyl-piperidines; 2-methyl-2-(2 ", 2 ", 6 " and, 6 "-tetramethyl-4 "-piperidyl amino)-N-(2', 2', 6', 6'-tetra--methyl-4'-piperidyl) propionyl acid amides; Two (3,3,5, the 5-tetramethyl-2-oxa--piperazinyl) ethane of 1,2-; 4-oleoyl oxygen-2,2,6,6-tetramethyl piperidine; And combination.Other suitable low molecular weight hindered amines are described in the U.S. Patent No. 5679733 of the people such as Malik.
Other suitable light stabilizers can comprise UV absorbent such as benzotriazole or Benzophenone, and it can absorb UV energy.Suitable benzotriazole can comprise such as 2-(2-hydroxy phenyl) benzotriazole, such as 2-(2-hydroxy-5-methyl base phenyl) benzotriazole; 2-(the tertiary octyl phenyl of 2-hydroxyl-5-) benzotriazole ( uV5411, from Cytec); 2-(2-hydroxyl-3,5-di-tert-butyl-phenyl)-5-chlorobenzotriazole; 2-(the 2-hydroxyl-3-tert-butyl group-5-aminomethyl phenyl)-5-chlorobenzotriazole; 2-(2-hydroxyl-3,5-dicumylphenyl) benzotriazole; 2,2'-di-2-ethylhexylphosphine oxide (the tertiary octyl group of 4--6-benzotriazole base phenol); The macrogol ester of 2-(the 2-hydroxyl-3-tert-butyl group-5-carboxy phenyl) benzotriazole; 2-[2-hydroxyl-3-(2-acrylyl oxy-ethyl)-5-aminomethyl phenyl]-benzotriazole; 2-[2-hydroxyl-3-(2-methylacryoyloxyethyl)-5-tert-butyl-phenyl] benzotriazole; 2-[the tertiary octyl phenyl of 2-hydroxyl-3-(2-methylacryoyloxyethyl)-5-] benzotriazole; 2-[2-hydroxyl-3-(2-methylacryoyloxyethyl)-5-tert-butyl-phenyl]-5-chlorobenzotriazole; 2-[2-hydroxyl-5-(2-methylacryoyloxyethyl) phenyl] benzotriazole; 2-[the 2-hydroxyl-3-tert-butyl group-5-(2-methylacryoyloxyethyl) phenyl] benzotriazole; 2-[2-hydroxyl-3-tertiary pentyl-5-(2-methylacryoyloxyethyl) phenyl] benzotriazole; 2-[the 2-hydroxyl-3-tert-butyl group-5-(3-methacryloxypropyl) phenyl]-5-chlorobenzotriazole; 2-[2-hydroxyl-4-(2-methacryloxymethyl) phenyl] benzotriazole; 2-[2-hydroxyl-4-(3-methacryloxypropyl-2-hydroxypropyl) phenyl] benzotriazole; 2-[2-hydroxyl-4-(3-methacryloxypropyl) phenyl] benzotriazole; And combination.Exemplary Benzophenone light stabilizer can comprise 2-hydroxyl-4-dodecyloxy Benzophenone equally; 2,4-dihydroxy benzophenone; 2-(4-benzoyl-3-hydroxyphenoxy) ethyl propylene acid esters ( uV209, from Cytec); 2-hydroxyl-4-n-octyloxy) Benzophenone ( 531, from Cytec); 2,2'-dihydroxy-4-(octyloxy) Benzophenone ( uV314, from Cytec); Cetyl-3,5-dual-tert-butyls-4-HBA ester ( uV2908, from Cytec); 2,2'-sulphur two (the tertiary octyl phenol root of 4-closes)-n-butylamine nickel (II) ( uV1084, from Cytec); 3,5-di-tert-butyl-4-hydroxybenzoic acid, (2,4-di-tert-butyl-phenyl) ester ( 712, from Cytec); 4,4'-dimethoxy-2,2'-dihydroxy benzophenone ( uV12, from Cytec); And combination.
When deployed, light stabilizer, emulsifying agent, protective colloid, initator can partly be included in initial charging, and is carrying out partly measuring in polymerization process adding or measuring interpolation completely.This metering is added and can be carried out separately or carry out together with at least one monomer of monomer emulsions form.Residual monomer also after polymerization terminates, can use known method, by rear polymerization, usually removes by the rear polymerization using redox system to cause.Volatility residual monomer also can by distillation, and usual decompression distillation removes, and in suitable part, with the gas-entrained such as air of inertia, nitrogen or steam defeated be conveyed through described products or on remove.
The copolymer dispersion of gained will have the about 70wt% of about 20wt%-usually, and such as the solid content of about about 60wt% of 40wt%-, although as described below, can dilute before being administered on textile fiber.Usually this glass transition temperature of polymer is less than 70 DEG C, is not substantially limited to make the flexibility of this fiber.In addition, this polymer also has the glass transition temperature being greater than-50 DEG C usually, makes to be clamminess minimum.In some embodiments, the glass transition temperature of this polymer is approximately-30 DEG C to approximately+50 DEG C, preferably approximately-15 DEG C to approximately+30 DEG C.
colouring agent medium
Colouring method of the present invention colouring agent medium used comprises the mixture of above-mentioned copolymer dispersion and one or more DISPERSE DYES, and its amount makes this colouring agent medium comprise the disperse dye stuffs of the about 15wt% of about 0.01wt%-usually.More preferably this colouring agent medium can comprise the disperse dye stuffs of the about 5.0wt% of about 0.5wt%-.Dyestuff lower concentration in this colouring agent medium can be used for dying operation.Higher dye strength produces the cotton fiber of the dyeing with more strong color certainly, yarn, fabric and clothes.
Except disperse dye stuffs and copolymer adhesive, this aqueous colorant medium optionally can comprise different fibers and fabric treating auxiliary agent.Such auxiliary agent can comprise such as fluorescent whitening agent, fabric softener, antistatic additive, antiseptic, anti wrinkling agent, Ironing auxiliary agent, fire retardant, enzyme, UV stabilizing agent, defoamer, flavouring agent etc.
For making before textile fiber dyes, it is the about 10wt% of about 2wt%-that this colouring agent medium is diluted with water to solids content usually, more preferably the about about 6wt% of 3wt%-, and to adjust to pH be about 2-about 8, such as about 4-about 7.
colouring method
Colouring method described here allows to make textile fiber dye continuously, is administered on this textile fiber by above-mentioned colouring agent medium wherein in single padding operation.
Depend on the character of textile fiber to be dyed, in some cases, be desirable to and initially described fiber can be carried out one or more known pre-treatment step, carry out the acceptance of reinforcing material for colouring method.Such as it is known that remove applying glue with enzyme preliminary treatment and improve the wettability of textile fiber.Such preliminary treatment is carried out easily as follows: this textile fiber is conveyed through one or more pretreatment baths, then before this material and colouring agent medium contact, this pretreated fiber is dry on warm-up mill.
In the dye bath that the colouring agent medium comprising DISPERSE DYES and copolymer adhesive dispersion is loaded into continuous pad-dyeing range or memory, and this pretreated textile fiber is conveyed through this bath, by colouring agent dielectric deposition at least fiber surface.After leaving dye bath, be conveyed through by the fiber that it deposited colouring agent medium between pad dyeing roller, described pad dyeing roller extrudes the liquid that this fiber absorbs with this fiber, and colouring agent medium is dispersed throughout this fiber.
Have been found that this colouring agent medium is substantially discharged to instantaneously in textile fiber in dye bath, this is surprising, because DISPERSE DYES needs the significant time to be discharged in textile substrate usually.As a result, this pad dyeing method in environmental condition or close to environmental condition operation, and can bathe temperature normally about 10 DEG C-about 50 DEG C, and is in the pad dyeing speed of commercially attractive.Such as in one embodiment, the operation of this continuous knot dyeing carries out at the pad pressure (pressure namely between pad dyeing roller) of the about 250kPa of about 50-and the pad dyeing speed (that is, textile fiber delivers to the speed between pad dyeing roller) of the about 70m/min of about 1-.After being conveyed through pad dyeing roller, the textile fiber of this colouring agent dipping comprises the about 120wt% of about 20-usually, and the preferably approximately aqueous colorant medium of the about 80wt% of 50-, based on level meter.
After the textile fiber flooded at this colouring agent leaves pad dyeing roller, make this combination stand drying and/or condition of cure, its effective this fiber dry and this copolymer adhesive of solidification, help to make described adhesive DISPERSE DYES to be attached on fiber.When cotton fiber, described solidification is generally used for reacting via the hydroxylic moiety at least partially of the cellulosic component of copolymer and cotton fiber, is fixed on cotton fibre material by co-polymer chemical.Such chemical reaction can occur via the mechanism of crosslinking with crosslinkable comonomer (it will form a part for emulsion copolymers usually), as described above.The solidification of this fiber/dye compositions also will promote some self-crosslinkings of copolymer in cellucotton material usually.
Condition of cure for this fiber/dye compositions will comprise the temperature about 0.2-period of about 4 minute (time of staying) of this combined heated to the raising of about 100 DEG C-about 200 DEG C usually.More preferably this fiber/copolymer in combination can use the temperature of about 130 DEG C-about 170 DEG C to carry out the about 0.5-period of about 3 minutes (time of staying) to solidify.When this textile fiber is in the form of fabric of continuous length, solidification is by the fabric of dyeing is conveyed through baking oven easily, to be remained on by this fabric simultaneously and stenter carries out.Then can being wound up on storage roller with the fabric of solidification of this drying, produces final dyeing product, and without the need to other treatment step.
Ideally this pad dyeing and condition of cure are selected, comprising based on dry weight to make the fiber/dyestuff/copolymer in combination of final dyeing is the about 10wt% of about 0.1-, the preferably approximately about 8wt% of 1-, more preferably the copolymer of the about about 6wt% of 3wt%-, based on the combination weight meter of this copolymer and textile fibre materials.
the cotton fibre material of dyeing
As directed, the coloured fibre produced by colouring method described here can be in widely in various ways.This fiber can be in the form of sub-thread or multi-strand yarns.The normally about 1.0-about 3.0 dawn/long filament (dpf) of fixed length cotton fiber (which form such yarn), and fixed length length range is about 8.0cm.
Cotton can be made into COTTON FABRIC by any routine techniques, dyes for method according to the present invention.Colouring method of the present invention is compatible with the COTTON FABRIC of the basis weight of fabrics with wide region.The basic weight of usual COTTON FABRIC will be the about 7.0g/m of about 0.2- 2.
Weaving is a kind of common method cotton being made COTTON FABRIC.Woven cotton fabric (it can dye according to colouring method described here) comprises such as base weave, and satin is knitted, twill weave, break-resistance weave or side flat woven those.
Before colouring method dyeing according to the present invention, cotton also can weave to provide multiple braided fabric type.The COTTON FABRIC of braiding can be weft-knitted type, comprises two braiding, plain stitch, ribbed knitting or concavo-convex braiding (pique knits).Braiding COTTON FABRIC also can through compile type, comprise through braiding or La Xieer through braiding.
Before colouring method dyeing according to the present invention, yarn and fabric can certainly be made terminal and use product such as clothes, clothes, upholstery, linen etc.Which kind of form the cotton fiber no matter dyeed adopts, and colouring method described here will produce cotton fiber and the goods of dyeing, and it is similar to by those prepared by ring dyeing technique.In such dyeing, the outer surface of the cotton fiber of only copolymer process is here by disperse coloring.This fibrous inside remains undyed and uncoloured, because DISPERSE DYES used here does not permeate the fiber surface exceeding this copolymer process.
Usually, when even using cotton fiber, the dyed textiles fiber of the dispersion of being produced by method of the present invention show at least one and usually whole below character:
● the fastness to wet rubbing measured according to AATCC method of testing 8 is at least 3.5 and preferably at least 4;
● according to AATCC method of testing 16, the light fastness that option 3 (using xenon light source 20 hours) measures is at least 4 and preferably at least 4.5; With
● after 5 are accelerated clean cycle, the fastness of washing measured by AATCC method of testing 61 (IIA) is at least 3.
The present invention describes more specifically referring now to nonlimiting examples below.
embodiment 1:
By 20g self-crosslinking vinyl acetate/ethylene copolymer dispersion (with trade (brand) name 741 sell, and solids content is about 50wt%) first with the dilution of 79.8g water.Then 0.2g fluorescence DISPERSE DYES M.Dohmen Dorospers Luminous Yellow10DG (CI Disperse#184.1) is joined in the dispersion of this dilution gradually, the latter is stirred and appropriate heating (38 DEG C) simultaneously.Then acetic acid is added that to realize pH value of solution be 4.
Then this mixture is poured in the dam (dam) of Mathis padding mangles, and roll-in is set as 25psi (172kPa).Then cotton 3x1 TWILL CLOTH (is weighed as about 220g/m 2) supply by this pad dyeing mangle, subsequently 130 DEG C of dryings 3 minutes.The wet uptake of this fabric is about 70%, is about 7wt% to make total solid summation.By drying, the mixture of dyestuff and copolymer adhesive towards fabric face migration, this generates bright fluorescent yellow, have 145% maximum reflectivity and 6.0 maximum K/S value.
When carrying out AATCC method of testing 61-IIA (laundry fastness), the gray scale variable color of fabric is by DataColor spectrometer, provides with 4-5.Carrying out AATCC method of testing 8 (fastness to wet rubbing), during evaluation rubric 12, the gray scale of fabric coloring is by DataColor spectrometer, provides with 4-5.Carrying out AATCC method of testing 8 (dry fastness), during evaluation rubric 12, the gray scale of fabric coloring is by DataColor spectrometer, provides with 5.
Embodiment 2
By the alkyl acrylate dispersoid of 7.5g (by Celanese with trade (brand) name 21 provide) first with the dilution of 88.0g water.Then 2.0g DISPERSE DYES is joined in the dispersion of this dilution gradually, the latter is stirred and appropriate heating (38 DEG C) simultaneously.Then 2.5g non-ionic silicone softening agent is joined in the dispersion of this dilution with continuous stirring gradually.Then acetic acid is added that to realize pH value of solution be 4.Then this mixture is poured in the dam (dam) of commercially available padding mangles, and roll-in is set as 20psi (138kPa).Then cotton 300 number of share of stock coverlet fabric (is weighed as about 120g/m 2) with the supply of the speed of 20m/min by this pad dyeing mangle, subsequently 130 DEG C of first 15 meters of dryings at 30 meters of stenters, and dry in 150 DEG C of at same stenter last 15 meters.Before being conveyed through stenter, this fabric is exposed to infrared pre-dryers.The wet uptake of this fabric is about 65%, is about 4.0wt% to make total solid summation.When drying, the mixture of dyestuff and copolymer adhesive is towards fabric face migration, and this creates the painted of unusual level in fabric.Owing to adding of softening agent in body lotion, this fabric also shows very soft feel.Carrying out AATCC method of testing 8 (fastness to wet rubbing), during evaluation rubric 12, the gray scale of fabric coloring is by DataColor spectrometer, provides with 4.
Carrying out AATCC method of testing 8 (dry fastness), during evaluation rubric 12, the gray scale of fabric coloring is by DataColor spectrometer, provides with 4-5.

Claims (16)

1. make the method that textile fiber dyes, the method comprises:
A () provides at least one to contain the dye bath of toner medium, this colouring agent medium comprises DISPERSE DYES and is selected from the aqueous dispersion of copolymer below: vinyl esters based copolymer, alkyl acrylate copolymer, methacrylate copolymer and composition thereof;
B this textile fiber is conveyed through this at least one dye bath by (), by colouring agent dielectric deposition at least fiber surface;
C the fiber that it deposited colouring agent medium is delivered between pad dyeing roller by (), this colouring agent medium is dispersed throughout described fiber; Then
D () heats this fiber to solidify described copolymer and DISPERSE DYES to be attached on fiber.
2. the process of claim 1 wherein that this textile fiber comprises natural fabric, optimum fiber cellulose fiber, more preferably cotton fiber, optionally use together with synthetic fiber.
3. the method for claim 1 or claim 2, wherein this copolymer comprises vinyl acetate and ethene.
4. the method for aforementioned any one claim, wherein this copolymer comprises the vinyl acetate of 60wt%-95wt% and the ethene of 5wt%-40wt%, based on the total weight of monomer wherein.
5. the method for aforementioned any one claim, wherein this copolymer is included in alkyl acrylate that is individual containing 1-12 in alkyl, preferably 1-10 carbon atom and/or alkyl methacrylate.
6. the method for claim 5, wherein this copolymer comprises acrylonitrile further.
7. the method for aforementioned any one claim, wherein this copolymer comprises and is less than 25wt%, is preferably less than the polyester of 10wt%, and does not most preferably substantially comprise polyester.
8. the method for aforementioned any one claim, wherein this colouring agent medium comprises the described DISPERSE DYES of 0.01wt%-15wt%.
9. the method for aforementioned any one claim, wherein the solids content of this colouring agent medium is the about 10wt% of about 2wt%-, more preferably 3wt%-6wt%.
10. the method for aforementioned any one claim, wherein the pH of this colouring agent medium is 2-8.
The method of 11. aforementioned any one claims, wherein in step (b) process, the temperature of this colouring agent medium is 10 DEG C-50 DEG C.
The method of 12. aforementioned any one claims, wherein this textile fiber is conveyed through dye bath with the speed of 1m/min-70m/min.
The method of 13. aforementioned any one claims, wherein in step (c) process, the pressure of 50-250kPa is applied on textile fiber by this pad dyeing roller.
The method of 14. aforementioned any one claims, wherein heats the period (time of staying) that (d) has carried out the temperature of 100 DEG C-200 DEG C 0.2-4 minute.
The method of 15. aforementioned any one claims, wherein heat the textile fiber product that (d) creates dyeing, it comprises the 0.1-10wt% based on dry weight, preferred 1-8wt%, more preferably the described copolymer of 3wt%-6wt%, based on the combination weight meter of this copolymer and textile fiber.
The method of 16. aforementioned any one claims, wherein delivers to step (d) from step (b) continuously by this fiber.
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CN107675531B (en) * 2016-04-19 2018-10-12 苏州大学 A kind of terylene continuous melt dyeing staining solution
CN111630223A (en) * 2018-01-22 2020-09-04 兰达实验室(2012)有限公司 Textile colouring process
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