CN104724905B - Energy-saving environment-friendly glass bottle production method and glass wine bottle melting furnaces - Google Patents
Energy-saving environment-friendly glass bottle production method and glass wine bottle melting furnaces Download PDFInfo
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- CN104724905B CN104724905B CN201310730945.4A CN201310730945A CN104724905B CN 104724905 B CN104724905 B CN 104724905B CN 201310730945 A CN201310730945 A CN 201310730945A CN 104724905 B CN104724905 B CN 104724905B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The present invention relates to a kind of energy-saving environment-friendly glass bottle production method and glass wine bottle melting furnaces, to solve the problems, such as prior art high energy consumption, it is to configure port or burner using two short sides of rectangle melting furnaces and the major diameter longitudinal direction flame of timing reversing that regenerative chamber equipped with commutator produces carries out fusing heating, glass metal is supplied to glass wine bottle forming machine by the material taking mouth set in the middle part of melting tank long side；Using the melting tank bottom kept the temperature by force；Two lateral separation walls are set in the middle part of melting tank to stop that glass metal is flowed directly into the middle part of melting tank and the dog-hole of unicom lateral separation wall both sides dog metal liquid stream is used to glass metal being oriented to melting tank below the wall of lateral separation, the scum silica frost in glass metal is blocked in the fusion zone in lateral separation wall resistance outside by two lateral separation walls；Charge door is put at two long side breastwork both ends of rectangle melting furnaces configuration end, extends the distance between material taking mouth and charge door.The advantages of it, which has, improves flame utilization rate, reduces dust pollution, increases substantially glass wine bottle quality, extends melting furnaces service life, energy conservation and environmental protection.
Description
Technical field
The present invention relates to glass wine bottle production method and process units, is given birth to more particularly to a kind of energy-saving environment-friendly glass bottle
Production method and glass wine bottle melting furnaces.
Background technology
The glass wine bottle melting furnaces for being conventionally used to production glass wine bottle are horseshoe flame furnace, and investigating discovery through the present inventor, there are energy
The problems such as consumption is high, raw material dust pollution.
The content of the invention
A kind of present invention aims to overcome that drawbacks described above of the prior art, there is provided energy-saving environment-friendly glass bottle producer
Method, the invention further relates to the glass wine bottle melting furnaces for being used for realization this method.
To achieve the above object, energy-saving environment-friendly glass bottle production method of the present invention is long laterally short rectangular using longitudinal direction
Port either burner and the storage equipped with commutator (or reversal valve) of the Relative distribution of the two short side breastworks configuration of shape melting furnaces
The major diameter longitudinal direction flame for the timing reversing that hot cell produces carries out fusing heating to the frit in melting furnaces melting tank, by melting
One or two the opposite material taking mouths set in the middle part of the long side of pond supply glass metal to glass wine bottle forming machine；Protected by using strong
Temperature melting tank bottom come realize it is energy saving and ensure glass metal quality；By setting two lateral separation walls to hinder in the middle part of melting tank
Gear glass metal flows directly into the middle part of melting tank and the unicom lateral separation wall both sides dog metal liquid stream below the wall of lateral separation
Dog-hole be used to glass metal being oriented in the middle part of melting tank to ensure glass metal quality in the middle part of melting tank, two lateral separation walls will
Scum silica frost in glass metal is blocked in the fusion zone in lateral separation wall resistance outside；In two long side breastworks of rectangle melting furnaces
Charge door is put at both ends configuration end, and extending the distance between material taking mouth and charge door makes glass metal fully melt and uniform melt.Such as
This design, due to flame path length, and without turning round, avoids flame from directly burning breastwork, heat transfer is uniformly, the thermal efficiency is high, can significantly subtract
Few energy consumption and the advantages of prolonging the service life.
As an optimization, by putting charging at two ends that the configuration of two long side breastwork both ends of rectangle melting furnaces is diagonally distributed
Put charge door raising charging efficiency and production capacity in the end that mouth or configuration amount to four opposed juxtapositions；By being set among the melting tank
Horizontal partition wall is put to separate the melting tank between two lateral separation walls into the Liang Gezi melting tanks area of fusing different glass material
Realize that is produced from a pond two；It is less than by using the middle part melting tank area depth between the wall of lateral separation outside the wall of lateral separation
The both ends melting tank area depth of side is fully discharged to make to flow to bubble in middle part melting tank area glass metal；The material taking mouth passes through master
Material path connects glass wine bottle forming machine with sub-material road.The major ingredient road and sub-material road are preferably provided with heating equipment, and the heating is set
Standby preferred electric heating equipment.It is preferred that the glass wine bottle forming machine further connect glass tempering heat-treatment furnace (or equipment) or
Person's glass fibre reinforced plastic equipment (can also claim vial tempering heat-treatment furnace or vial tempering apparatus).More preferably described forming machine
Manufactured glass wine bottle is directly entered glass tempering heat-treatment furnace (or equipment) or glass fibre reinforced plastic equipment carries out steel without cooling
Change heat treatment.It is preferred that the spacing being smaller than between lateral separation wall and melting tank short side between the lateral separation wall.
As an optimization, insulation is using electric smelting brick layer, the ramming bed of material, high aluminium brick layer, undercloak by force at the melting tank bottom
Realized with the bottom of pond hierarchical structure of insulating brick-layer from top to bottom；The charge door, which uses, to be advantageously implemented blanket charging and adds
Material mouth includes the flame broadening formation narrow to the frit top layer pre-warmed wide rear end in front end of progress and is equipped with electrical heating fritting and sets
It is standby to make frit in charge door fritting；The transverse direction partition wall be through both sides melting tank side wall linear pattern transverse direction partition wall or
Person's shaped form transverse direction partition wall；The material taking mouth is connected glass by major ingredient road and multiple sub-material roads side by side in the same direction with major ingredient road
Bottle forming machine.
Broadening formation charge door can also be pre-dissolved frit, prevent that charge door from blocking and improving melting efficiency and flame utilizes
Intensity.The pre- melting apparatus of electrical heating that the charge door is furnished with can ensure that into kiln raw material surface be in molten condition, prevent dust pollution.
As an optimization, the fritting is using putting Elema on the bed of material to frit superficial radiation heat melts frit table
Layer, prevents dust pollution；The shaped form transverse direction partition wall is horizontal partition wall both ends respectively by symmetrically turning head and melting tank
Side wall is connected, and flow liquid is provided below in the lateral separation wall stage casing parallel with turning horizontal partition wall stage casing within head except both ends
Hole.The fritting is using putting Elema on the bed of material to frit superficial radiation heat melts frit top layer, prevent that dust is dirty
Dye.
As an optimization, the dog-hole of material taking mouth is closed on by dog-hole of the enlarged relative away from material taking mouth and relative decrease to be made
The flow of each dog-hole is close, ensures that glass is homogeneous；Using the both ends melting tank area depth on the outside of across bulkhead
0.9m or so the and middle part melting tank area depth 0.2-0.3m between across bulkhead, increases the metal depth between two regions
Degree difference or pressure differential, strengthen middle part melting tank area bubble release strength；At the top of the lateral separation wall and horizontal partition wall with
Between metal level using can guarantee that stop glass metal again can longitudinal flame it is smooth by 5CM between left and right away from；The fritting is also sharp
Frit fritting is set to prevent charge door from blocking with the molybdenum electrode being arranged in glass frit layers；The shaped form transverse direction partition wall by
The stage casing parallel with the lateral separation wall and both ends section and connection stage casing and the two longitudinal sections composition of both ends section, stage casing both ends point
Both ends section is not connected by longitudinal sections group, both ends section reconnects melting tank side wall；Divide in the opposite melting tank side wall of two longitudinal sections
She Zhi not a material taking mouth；Dog-hole close to material taking mouth is small, and the dog-hole away from material taking mouth is big；Longitudinal sections and lateral separation wall
Between the hierarchical structure of melting tank bottom from top to bottom include electric smelting brick layer, the ramming bed of material, high aluminium brick layer and clay brick successively
Layer；The melting tank side wall and lateral separation wall and horizontal partition wall are highly consistent.
Being used for realization the glass wine bottle melting furnaces of the method for the invention includes melting tank and kiln top and connection kiln top and melts
Change breastwork, charge door and the material taking mouth in pond, regenerative chamber of the breastwork by port or burner and equipped with commutator；Its feature exists
Indulged in the major diameter that can produce timing reversing of the two short side breastworks configuration Relative distribution of longitudinally long horizontal short rectangle melting furnaces
The port or burner and the regenerative chamber equipped with commutator of fusing heating are carried out to the frit in melting furnaces melting tank to flame；
Extending the distance between material taking mouth and charge door makes glass metal fully melt and uniform melt, set in the middle part of melting tank long side to
Material taking mouth of the glass wine bottle forming machine for glass metal, the configuration of two long side breastwork both ends in rectangle melting furnaces can improve charging
Charge door is put at the end of efficiency and production capacity；Two lateral separation walls are set in the middle part of melting tank to stop that glass metal flows directly into fusing
In the middle part of pond, in lateral separation, the unicom lateral separation wall two that can ensure to flow into glass metal quality in the middle part of melting tank is provided below in wall
The dog-hole of side dog metal liquid stream.It is so designed that, due to flame path length, and without turning round, avoids flame from directly burning breastwork, pass
It is hot uniformly, the thermal efficiency is high, the advantages of substantially reducing energy consumption and prolonging the service life.
As an optimization, melting tank bottom is to be conducive to the strong thermal insulation pool bottom of composite bed that is energy saving and ensureing glass metal quality；In length
Two long side breastwork both ends total configuration of square melting furnaces can improve charging efficiency and be diagonally distributed two ends of production capacity are put
Charge door is put at the end of charge door or four opposed juxtapositions；In the middle part of the melting tank long side as needed selection using single line or
Multi-thread feeding；Horizontal partition wall is set to separate the melting tank between two lateral separation walls into fusing not among the melting tank
With the Liang Gezi melting tanks area of frit；Middle part melting tank area depth between the wall of lateral separation, which is less than, is located at lateral separation
Both ends melting tank area depth on the outside of wall is fully discharged to make to flow to bubble in middle part melting tank area glass metal；The material taking mouth leads to
Cross major ingredient road and connect glass wine bottle forming machine with sub-material road.It is preferred that the glass wine bottle forming machine further connects glass tempering
Either glass fibre reinforced plastic equipment (can also claim vial tempering heat-treatment furnace or vial tempering to set to heat-treatment furnace (or equipment)
It is standby).Glass wine bottle made of more preferably described forming machine without cooling, be directly entered glass tempering heat-treatment furnace (or equipment) or
Person's glass fibre reinforced plastic equipment carries out tempering heat treatment.It is preferred that it is smaller than lateral separation wall and fusing between the lateral separation wall
Spacing between the short side of pond.
As an optimization, what the melting tank bottom was kept the temperature by force is achieved in that using electric smelting brick layer, the ramming bed of material, high-alumina brick
Layer, the bottom of pond hierarchical structure of undercloak and insulating brick-layer from top to bottom；The charge door uses and is advantageously implemented blanket charging
The flame broadening formation narrow to the frit top layer pre-warmed wide rear end in front end of progress is included with charge door and outfit electrical heating is pre-
Melting apparatus makes frit in charge door fritting；The transverse direction partition wall is that the linear pattern of through both sides melting tank side wall is laterally separated
Wall or shaped form transverse direction partition wall；The material taking mouth is connected by major ingredient road and multiple sub-material roads side by side in the same direction with major ingredient road
Glass wine bottle forming machine.Broadening formation charge door can also can be pre-dissolved frit, prevent charge door from blocking and improving melting efficiency
And flame utilizes intensity.The pre- melting apparatus of electrical heating that the charge door is furnished with can ensure that into kiln raw material surface be in molten condition, prevent
Only dust pollution.
As an optimization, the pre- melting apparatus of the electrical heating is to frit superficial radiation heat melts frit top layer, prevents
Elema is put on dust pollution；The shaped form transverse direction partition wall is horizontal partition wall both ends respectively by symmetrically turning head with melting
Change pool side wall to be connected, stream is provided below in the lateral separation wall stage casing parallel with turning horizontal partition wall stage casing within head except both ends
Liquid hole.
As an optimization, the dog-hole bore away from material taking mouth makes each dog-hole more than the dog-hole bore for closing on material taking mouth
Flow is close, ensures that glass is homogeneous；Both ends melting tank area depth 0.9m on the outside of across bulkhead or so and positioned at horizontal stroke
To the middle part melting tank area depth 0.2-0.3m between partition wall, increase depth of metal difference or the pressure differential between two regions,
Strengthen middle part melting tank area bubble release strength；Used at the top of the lateral separation wall and horizontal partition wall between metal level
Can guarantee that stop glass metal again can longitudinal flame it is smooth by 5CM between left and right away from；The pre- melting apparatus of electrical heating is further included and can led to
Cross the molybdenum electrode being arranged in glass frit layers for making frit fritting to prevent charge door blocking；Melting tank depth 0.2-0.9m, builds
The longitudinal length of whole rectangle melting furnaces on melting tank is 20-90 meters；The shaped form transverse direction partition wall by with the horizontal stroke
Formed to the parallel stage casing of division wall and both ends section and two longitudinal sections of connection stage casing and both ends section, stage casing both ends are respectively by vertical
To section group connection both ends section, both ends section reconnects melting tank side wall；One is set respectively in the opposite melting tank side wall of two longitudinal sections
A material taking mouth；Dog-hole close to material taking mouth is small, and the dog-hole away from material taking mouth is big；It is molten between longitudinal sections and lateral separation wall
Change the hierarchical structure in bottom of pond portion from top to bottom includes electric smelting brick layer, the ramming bed of material, high aluminium brick layer and undercloak successively；It is described molten
Change pool side wall and lateral separation wall and horizontal partition wall are highly consistent.
Energy-saving environment-friendly glass bottle production method of the present invention is that (melting furnaces part) is melted using the long horizontal short rectangle in longitudinal direction
Kiln, two short side breastworks configuration Relative distribution port, combustion system, regenerative chamber, commutator, a kind of longitudinal flame of timing reversing melt
Kiln.Major diameter longitudinal direction flame carries out fusing heating to the frit in melting furnaces pond, by laterally setting three partition walls molten in melting furnaces
Change pond every being divided into four ponds, six areas, by setting material taking mouth to take glass metal and in rectangle melting furnaces in the middle part of melting tank long side
Each one charge door of the configuration charging in two two sides of long side breastwork new melting furnaces, reach energy-saving and environmental protection, it is high-quality, extend it is molten
The purpose of kiln service life.
It is that traditional horse shoe flame melting furnaces (flame of horseshoe flame furnace stops one second or so in melting tank) are changed to longitudinal direction
Flame kiln.Longitudinal flame travel length 20M-90M, (determining flame length according to customer requirement melting furnaces load) flame is in melting tank
It is interior to stop five seconds or so, realize that thermal energy makes full use of, than horse shoe flame flame kiln energy saving 25% or so.
It is by respectively setting the narrow broadening formation in the wide rear end in a front end in two long side breastwork sides of rectangle melting furnaces
Blanket charging mouth, broadening formation are to allow space temperature in melting furnaces pond to be radiated into charge door, are disposed in charge door glass frit layers
To raw material electrical heating, charge door top placement Elema, heats fritting to raw material top layer, realizes substantially without frit molybdenum electrode
Dust pollution, dust pollution thing emission reduction 95% or so.Described energy saving 25% or so just opposite reduction carbon dioxide, sulfur dioxide dirt
Thing discharge 25% or so is contaminated, reduces dust pollution thing discharge 95% or so.
Be by melting tank middle part three across bulkheads are set, by rectangular melting tank every being divided into four six, ponds
Area, both ends per one, side high temperature melting pond (for fusion zone), each exhaust bubble pond in lateral middle both sides in the middle part of rectangle (for
It is vented bleb district).Laterally (melting furnaces are horizontal) one end connects one cooling zone of setting at material taking mouth to each exhaust bleb district.Transverse direction on both sides
Partition wall bottom respectively sets the dog-hole of big (90% material passes through) one small (10% material passes through).On the one hand by scum silica frost gear molten
Change area, on the other hand 90% material fully empties bubble away from material taking mouth, glass metal in the shallow area of micro-pressure.Small feed hole (10%
Punishment in advance) allow two fusion zones not expect extremely, greatly improve glass metal quality.The effect of the midfeather of three across bulkheads：Energy
Control glass metal trend, fully exhaust bubble.The height of three across bulkheads is consistent with (fused cast refractories) tank block in melting tank.Can
Stop glass metal, and longitudinal flame can be allowed to be passed through in melting furnaces.
It is to consume thermal energy in melting furnaces residence time length by using longitudinal flame, into regenerative chamber flame temperature about 1000
Degree left and right, than low 300 degree or so of horseshoe kiln accumulation of heat room temperature, accumulation of heat room temperature is low, and service life is just grown.The present invention also has one
Feature, melting area is wide, mass output rate is low, and fusion temperature designs 1520 degree or so, can extend melting furnaces than traditional melting furnaces (same material)
Service life one times or so (15 years or so).
It is that one end connects one cooling zone of setting at material taking mouth by laterally (referring to melting tank transverse direction) in each exhaust bleb district, will
Go to be molded by material taking mouth after glass metal cooling.It is described to set a unilateral material taking mouth or both sides respectively to set in the middle part of melting tank long side
Put a material taking mouth, realize a kiln single line go out product or a kiln it is multi-thread go out product.
That is, the present invention is exactly that traditional horseshoe flame furnace is changed to longitudinal flame, and fusing tank depth is pressed into stove raw material fusing point and determines,
Charging is using horizontal shelves side fritting method charging, the multi-thread shaping of lateral middle single line or both sides.It is more energy saving than traditional horseshoe type melting furnaces
More than 30%, reduce CO2And SO2Discharge capacity more than 30%, reduces raw material dust particle discharge capacity more than 95%, significantly carries
High glass wine bottle quality, extends more than twice of melting furnaces service life.
Carried after adopting the above technical scheme, energy-saving environment-friendly glass bottle production method of the present invention and glass wine bottle melting furnaces have
High flame utilization rate, reduces dust pollution, increases substantially glass wine bottle quality, extends melting furnaces service life, energy-saving and environment-friendly
Advantage.
Brief description of the drawings
Fig. 1 is the structure diagram for the glass wine bottle melting furnaces for being used for realization invention energy-saving environment-friendly glass bottle production method.
Embodiment
Energy-saving environment-friendly glass bottle production method of the present invention is two short sides using the long horizontal short rectangle melting furnaces in longitudinal direction
The major diameter longitudinal direction flame for the timing reversing that the Relative distribution port of breastwork configuration and the regenerative chamber equipped with commutator produce is to melting furnaces
Frit in melting tank carries out fusing heating, by a pair of of material taking mouth for being set in melting tank long side on both sides of the middle each via
One major ingredient road and the five sub-material roads in the same direction with major ingredient road supply glass metal to glass wine bottle forming machine.By in rectangle melting furnaces
Two long side breastwork both ends amount to configuration four opposed juxtapositions end put charge door improve charging efficiency and production capacity (or configuration
Put charge door in two ends being diagonally distributed).The major ingredient road and sub-material road are preferably provided with heating equipment, and the heating equipment is preferred
Electric heating equipment.It is preferred that the glass wine bottle forming machine further connects glass tempering heat-treatment furnace (or equipment) or glass
Tempering apparatus (can also claim vial tempering heat-treatment furnace or vial tempering apparatus).Made of more preferably described forming machine
Glass wine bottle is directly entered glass tempering heat-treatment furnace (or equipment) or glass fibre reinforced plastic equipment is carried out at tempering heat without cooling
Reason.
Energy saving and guarantee glass metal quality is realized by using the melting tank bottom kept the temperature by force；The melting tank bottom is kept the temperature by force
It is come real using electric smelting brick layer, the ramming bed of material, high aluminium brick layer, undercloak and insulating brick-layer bottom of pond hierarchical structure from top to bottom
Existing.
Flowed directly into the middle part of melting tank stopping glass metal by setting two lateral separation walls in the middle part of melting tank and position
The dog-hole of unicom lateral separation wall both sides dog metal liquid stream is used to glass metal being oriented to melting tank below the wall of lateral separation
Middle part ensures glass metal quality in the middle part of melting tank；Scum silica frost in glass metal is blocked between transverse direction by two lateral separation walls
In the fusion zone in partition wall resistance outside；Charge door is put at two long side breastwork both ends of rectangle melting furnaces configuration end, extends material taking mouth
The distance between charge door makes glass metal fully melt and uniform melt.By setting horizontal partition wall among the melting tank
The Liang Gezi melting tanks area of melting tank partition into fusing different glass material between two lateral separation walls is realized that is produced from a pond two；
Melt at the both ends being less than by using the middle part melting tank area depth between the wall of lateral separation on the outside of the wall of lateral separation
Pond area depth is fully discharged to make to flow to bubble in middle part melting tank area glass metal.The transverse direction partition wall is that through both sides are melted
The shaped form transverse direction partition wall (or linear pattern transverse direction partition wall) of pool side wall；The shaped form transverse direction partition wall is horizontal partition
Wall both ends are connected by symmetrically turning head with melting tank side wall respectively, parallel with turning horizontal partition wall stage casing within head except both ends
Lateral separation wall stage casing below do not put two dog-holes arranged side by side.The shaped form transverse direction partition wall by with the lateral separation wall
Parallel stage casing and both ends section and connection stage casing and the two longitudinal sections composition of both ends section, stage casing both ends are connected by longitudinal sections group respectively
Both ends section is connect, both ends section reconnects melting tank side wall；A material taking mouth is set respectively in the opposite melting tank side wall of two longitudinal sections；
Dog-hole close to material taking mouth is small, and the dog-hole away from material taking mouth is big, preferably adjacent to material taking mouth dog-hole cross-sectional area with it is remote
From material taking mouth dog-hole cross-sectional area than 1: 9 or so；The level knot of melting tank bottom between longitudinal sections and lateral separation wall
Structure from top to bottom includes electric smelting brick layer, the ramming bed of material, high aluminium brick layer and undercloak successively；Between the melting tank side wall and transverse direction
Partition wall and horizontal partition wall are highly consistent, and all use electric smelting brick wall.The distance between lateral separation wall is less than lateral separation wall
The distance between melting tank short side.It is preferred that it is smaller than lateral separation wall and melting tank short side between the lateral separation wall
Between spacing.It is preferred that the spacing being smaller than between lateral separation wall and melting tank short side between the lateral separation wall.
The charge door use is advantageously implemented blanket charging and charge door includes flame and carries out pre-add to frit top layer
The broadening formation that the wide rear end in front end of heat is narrow makes frit in charge door fritting with the pre- melting apparatus of electrical heating is equipped with；The fritting is
Using Elema is put on the bed of material to frit superficial radiation heat melts frit top layer, dust pollution is prevented；The fritting is also
Frit fritting is set to prevent charge door from blocking using the molybdenum electrode being arranged in glass frit layers.
The dog-hole of material taking mouth is closed on by dog-hole of the enlarged relative away from material taking mouth and relative decrease makes each dog-hole
Flow it is close, ensure glass it is homogeneous；
Also using both ends melting tank area depth 0.9m on the outside of across bulkhead or so and between across bulkhead
Middle part melting tank area depth 0.2-0.3m, increases depth of metal difference or pressure differential between two regions, strengthens middle part fusing
Pond area bubble release strength；
It is preferred that stop glass metal is can guarantee that being used between metal level at the top of the lateral separation wall and horizontal partition wall
Again can longitudinal flame it is smooth by 5CM between left and right away from.
This bright mother is exactly that traditional horseshoe flame furnace is changed to longitudinal flame, and fusing tank depth is pressed into stove raw material fusing point and determines, adds
Material is using horizontal shelves side fritting method charging, the multi-thread shaping of lateral middle single line or both sides.Than traditional horseshoe type melting furnaces energy saving 30%
More than, reduce CO2And SO2Discharge capacity more than 30%, reduces raw material dust particle discharge capacity more than 95%, increases substantially glass
Glass bottle quality, extends more than twice of melting furnaces service life.
Being used for realization the glass wine bottle melting furnaces of the method for the invention includes melting tank 1 and kiln top and connection kiln top and melts
Change breastwork, charge door 2 and the material taking mouth 3 in pond, regenerative chamber 5 of the breastwork by port 4 and equipped with commutator；Longitudinal direction is long laterally short
The major diameter longitudinal direction flame that can produce timing reversing of the two short side breastworks configuration Relative distribution of rectangle melting furnaces melts melting furnaces
Frit in pond carries out the port 4 of fusing heating and the regenerative chamber 5 equipped with commutator；Extend between material taking mouth 3 and charge door 2
Distance glass metal is fully melted and uniform melt, set in 1 long side on both sides of the middle of melting tank each via a major ingredient road
70 and the five sub-material roads 71 in the same direction with major ingredient road to glass wine bottle forming machine 7 for a pair of of material taking mouth 3 of glass metal, in rectangle
Put charging in the end that two long side breastwork both ends of melting furnaces amount to four opposed juxtapositions that configuration can improve charging efficiency and production capacity
Mouth 2 (or charge door is put at two ends that configuration is diagonally distributed).The major ingredient road and sub-material road are preferably provided with heating equipment, described
The preferred electric heating equipment of heating equipment.It is preferred that the glass wine bottle forming machine further connect glass tempering heat-treatment furnace (or
Equipment) either glass fibre reinforced plastic equipment (vial tempering heat-treatment furnace or vial tempering apparatus can also be claimed).More preferably institute
Glass wine bottle made of forming machine is stated without cooling, glass tempering heat-treatment furnace (or equipment) is directly entered or glass tempering is set
It is standby to carry out tempering heat treatment.
Melting tank bottom is to be conducive to the strong thermal insulation pool bottom of composite bed that is energy saving and ensureing glass metal quality；The melting tank bottom is strong
Insulation is achieved in that using electric smelting brick layer, the ramming bed of material, high aluminium brick layer, the pond of undercloak and insulating brick-layer from top to bottom
Bottom hierarchical structure；Two lateral separation walls 6 are set to stop that glass metal is flowed directly into the middle part of melting tank at the middle part of melting tank 1,
The unicom lateral separation wall both sides bottom of pond glass that can ensure to flow into glass metal quality in the middle part of melting tank is provided below in lateral separation wall
The dog-hole 8 arranged side by side of two of glass liquid stream；Middle part melting tank area depth between the wall of lateral separation, which is less than, is located at lateral separation
Both ends melting tank area depth on the outside of wall is fully discharged to make to flow to bubble in middle part melting tank area glass metal；It is preferably placed at transverse direction
Both ends melting tank area depth 0.9m on the outside of partition wall or so the and middle part melting tank area depth 0.2- between across bulkhead
0.3m, increases depth of metal difference or pressure differential between two regions, strengthens middle part melting tank area bubble release strength；It is described
Set horizontal partition wall 9 that the melting tank 1 between two lateral separation walls 6 is separated into fusing different glass material among melting tank 1
Liang Gezi melting tanks area；The transverse direction partition wall 9 is that the shaped form transverse direction partition wall of through both sides melting tank side wall is (or straight
Line style transverse direction partition wall)；The shaped form transverse direction partition wall 9 is horizontal partition wall both ends respectively by symmetrically turning head and melting tank
Side wall is connected, and dog-hole is provided below in the lateral separation wall stage casing parallel with turning horizontal partition wall stage casing within head except both ends
8.The shaped form transverse direction partition wall 9 is by the stage casing parallel with the lateral separation wall 6 and both ends section and connection stage casing and both ends
The two longitudinal sections composition of section, stage casing both ends connect both ends section by longitudinal sections group respectively, and both ends section reconnects 1 side wall of melting tank；
A material taking mouth is set respectively in the opposite melting tank side wall of two longitudinal sections；Dog-hole close to material taking mouth is small, away from material taking mouth
Dog-hole it is big, preferably adjacent to material taking mouth dog-hole cross-sectional area with away from material taking mouth dog-hole cross-sectional area than 1: 9 a left side
It is right；The hierarchical structure of 1 bottom of melting tank between longitudinal sections and lateral separation wall from top to bottom includes electric smelting brick layer, ramming successively
The bed of material, high aluminium brick layer and undercloak；1 side wall of melting tank and lateral separation wall 6 and horizontal partition wall 9 are highly consistent, and
All use electric smelting brick wall.The distance between lateral separation wall is less than the distance between lateral separation wall and melting tank short side.
Dog-hole bore more preferably away from material taking mouth makes the stream of each dog-hole more than the dog-hole bore for closing on material taking mouth
Measure it is close, ensure glass it is homogeneous；It is preferred that melting tank depth 0.2-0.9m, the whole rectangle melting furnaces building on melting tank are indulged
It it is 20-90 meters to length.In addition, resistance is can guarantee that being used between metal level at the top of the lateral separation wall and horizontal partition wall
Keep off glass metal again can longitudinal flame it is smooth by 5CM between left and right away from.It is preferred that it is smaller than transverse direction between the lateral separation wall
Spacing between division wall and melting tank short side.It is preferred that it is smaller than lateral separation wall and fusing between the lateral separation wall
Spacing between the short side of pond.
The charge door use is advantageously implemented blanket charging and charge door includes flame and carries out pre-add to frit top layer
The broadening formation that the wide rear end in front end of heat is narrow makes frit in charge door fritting with the pre- melting apparatus of electrical heating is equipped with；The electrical heating
Pre- melting apparatus be to frit superficial radiation heat melts frit top layer, prevent dust pollution on put Elema；The electricity
Heat pre- melting apparatus and further include and by making frit fritting the molybdenum being arranged in glass frit layers that charge door blocks can be prevented electric
Pole.
Energy-saving environment-friendly glass bottle production method of the present invention is that (melting furnaces part) is melted using the long horizontal short rectangle in longitudinal direction
Kiln, two short side breastworks configuration Relative distribution port, combustion system, regenerative chamber, commutator, a kind of longitudinal flame of timing reversing melt
Kiln.Major diameter longitudinal direction flame carries out fusing heating to the frit in melting furnaces pond, by laterally setting three partition walls molten in melting furnaces
Change pond every being divided into four ponds, six areas, by setting material taking mouth to take glass metal and in rectangle melting furnaces in the middle part of melting tank long side
Each one charge door of the configuration charging in two two sides of long side breastwork new melting furnaces, reach energy-saving and environmental protection, it is high-quality, extend it is molten
The purpose of kiln service life.
It is that traditional horse shoe flame melting furnaces (flame of horseshoe flame furnace stops one second or so in melting tank) are changed to longitudinal direction
Flame kiln.Longitudinal flame travel length 20M-90M, (determining flame length according to customer requirement melting furnaces load) flame is in melting tank
It is interior to stop five seconds or so, realize that thermal energy makes full use of, than horse shoe flame flame kiln energy saving 25% or so.
It is by respectively setting the narrow broadening formation in the wide rear end in a front end in two long side breastwork sides of rectangle melting furnaces
Blanket charging mouth, broadening formation are to allow space temperature in melting furnaces pond to be radiated into charge door, are disposed in charge door glass frit layers
To raw material electrical heating, charge door top placement Elema, heats fritting to raw material top layer, realizes substantially without frit molybdenum electrode
Dust pollution, dust pollution thing emission reduction 95% or so.Described energy saving 25% or so just opposite reduction carbon dioxide, sulfur dioxide dirt
Thing discharge 25% or so is contaminated, reduces dust pollution thing discharge 95% or so.
Be by melting tank middle part three across bulkheads are set, by rectangular melting tank every being divided into four six, ponds
Area, both ends per one, side high temperature melting pond (for fusion zone), each exhaust bubble pond in lateral middle both sides in the middle part of rectangle (for
It is vented bleb district).Laterally (melting furnaces are horizontal) one end connects one cooling zone of setting at material taking mouth to each exhaust bleb district.Transverse direction on both sides
Partition wall bottom respectively sets the dog-hole of big (90% material passes through) one small (10% material passes through).On the one hand by scum silica frost gear molten
Change area, on the other hand 90% material fully empties bubble away from material taking mouth, glass metal in the shallow area of micro-pressure.Small feed hole (10%
Punishment in advance) allow two fusion zones not expect extremely, greatly improve glass metal quality.The effect of the midfeather of three across bulkheads：Energy
Control glass metal trend, fully exhaust bubble.The height of three across bulkheads is consistent with (fused cast refractories) tank block in melting tank.Can
Stop glass metal, and longitudinal flame can be allowed to be passed through in melting furnaces.
It is to consume thermal energy in melting furnaces residence time length by using longitudinal flame, into regenerative chamber flame temperature about 1000
Degree left and right, than low 300 degree or so of horseshoe kiln accumulation of heat room temperature, accumulation of heat room temperature is low, and service life is just grown.The present invention also hasIt is a
Feature, melting area is wide, mass output rate is low, and fusion temperature designs 1520 degree or so, can extend melting furnaces than traditional melting furnaces (same material)
Service life one times or so (15 years or so).
It is that one end connects one cooling zone of setting at material taking mouth by laterally (referring to melting tank transverse direction) in each exhaust bleb district, will
Go to be molded by material taking mouth after glass metal cooling.It is described to set a unilateral material taking mouth or both sides respectively to set in the middle part of melting tank long side
Put a material taking mouth, realize a kiln single line go out product or a kiln it is multi-thread go out product.
The present invention is exactly that traditional horseshoe flame furnace is changed to longitudinal flame, and fusing tank depth is pressed into stove raw material fusing point and determines, adds
Material is using horizontal shelves side fritting method charging, the multi-thread shaping of lateral middle single line or both sides.Than traditional horseshoe type melting furnaces energy saving 30%
More than, reduce CO2And SO2Discharge capacity more than 30%, reduces raw material dust particle discharge capacity more than 95%, increases substantially glass
Glass bottle quality, extends more than twice of melting furnaces service life.
Claims (10)
1. a kind of energy-saving environment-friendly glass bottle production method, the two short side breastworks using the long horizontal short rectangle melting furnaces in longitudinal direction are matched somebody with somebody
The longitudinal flame for the timing reversing that the port or burner of the Relative distribution put and regenerative chamber equipped with commutator produce is to molten
Frit in kiln melting tank carries out fusing heating, one or two by being set in the middle part of melting tank long side opposite take
Material mouth supplies glass metal；Charge door is put at two long side breastwork both ends of rectangle melting furnaces configuration end, it is characterised in that the longitudinal direction
Flame is major diameter longitudinal direction flame, and the material taking mouth supplies glass metal to glass wine bottle forming machine, by using the melting tank kept the temperature by force
Bottom come realize it is energy saving and ensure glass metal quality；By setting two lateral separation walls to stop that glass metal is straight in the middle part of melting tank
Connect and flow in the middle part of melting tank and the dog-hole of unicom lateral separation wall both sides dog metal liquid stream is used below the wall of lateral separation
Ensure glass metal quality in the middle part of melting tank in glass metal is oriented in the middle part of melting tank, two lateral separation walls are floated glass metal
Slag is blocked in the fusion zone on the outside of the wall of lateral separation；Extending the distance between material taking mouth and charge door makes glass metal abundant
Fusing and uniform melt.
2. energy-saving environment-friendly glass bottle production method according to claim 1, it is characterised in that by rectangle melting furnaces
Charge door is put at two ends that the configuration of two long side breastwork both ends is diagonally distributed or configuration amount to four opposed juxtapositions end put plus
Material mouth improves charging efficiency and production capacity；By setting horizontal partition wall among the melting tank by between two lateral separation walls
Realize that is produced from a pond two in the Liang Gezi melting tanks area of melting tank partition into fusing different glass material；By using positioned at lateral separation wall
Between middle part melting tank area depth to be less than both ends melting tank area depth on the outside of the wall of lateral separation molten to make to flow to middle part
Bubble is fully discharged in Hua Chi areas glass metal；The material taking mouth connects glass wine bottle forming machine by major ingredient road with sub-material road.
3. energy-saving environment-friendly glass bottle production method according to claim 2, it is characterised in that the melting tank bottom is kept the temperature by force
It is come real using electric smelting brick layer, the ramming bed of material, high aluminium brick layer, undercloak and insulating brick-layer bottom of pond hierarchical structure from top to bottom
Existing；The charge door using be advantageously implemented blanket charging and charge door include flame frit top layer is carried out it is pre-warmed
The narrow broadening formation in the wide rear end in front end and the outfit pre- melting apparatus of electrical heating make frit in charge door fritting；The transverse direction partition wall
For the linear pattern transverse direction partition wall or shaped form transverse direction partition wall of both sides melting tank side wall of going directly；The material taking mouth passes through major ingredient
Road and the multiple side by side sub-material roads in the same direction with major ingredient road are connected glass wine bottle forming machine.
4. energy-saving environment-friendly glass bottle production method according to claim 3, it is characterised in that the fritting is to utilize the bed of material
On put Elema to frit superficial radiation heat melts frit top layer, prevent dust pollution；The shaped form laterally separates
Wall is that horizontal partition wall both ends are connected by symmetrically turning head with melting tank side wall respectively, with except both ends turn within head laterally every
Dog-hole is provided below in the parallel lateral separation wall stage casing in disconnected wall stage casing.
5. energy-saving environment-friendly glass bottle production method according to claim 4, it is characterised in that taken by the way that enlarged relative is remote
The dog-hole that the dog-hole and relative decrease of material mouth close on material taking mouth makes the flow of each dog-hole be close, and ensures that glass quality is equal
It is even；Melted using the both ends melting tank area depth 0.9m on the outside of the wall of lateral separation and the middle part between the wall of lateral separation
Pond area depth 0.2-0.3m, increases depth of metal difference or pressure differential between two regions, strengthens middle part melting tank area bubble
Release strength；It can guarantee that stop glass metal again being used between metal level at the top of the lateral separation wall and horizontal partition wall
Make the smooth 5cm spacing passed through of longitudinal flame；The fritting also makes frit pre- using the molybdenum electrode being arranged in glass frit layers
Melt to prevent charge door from blocking；The shaped form transverse direction partition wall by the stage casing parallel with the lateral separation wall and both ends section and
The two longitudinal sections composition of stage casing and both ends section is connected, stage casing both ends connect both ends section, both ends Duan Zailian by longitudinal sections group respectively
Connect melting tank side wall；A material taking mouth is set respectively in the opposite melting tank side wall of two longitudinal sections；Close to the dog-hole of material taking mouth
Small, the dog-hole away from material taking mouth is big；The hierarchical structure of melting tank bottom between longitudinal sections and lateral separation wall is from top to bottom
Include electric smelting brick layer, the ramming bed of material, high aluminium brick layer and undercloak successively；The melting tank side wall and lateral separation wall and transverse direction
Partition wall is highly consistent.
6. be used for realization the glass wine bottle melting furnaces of claim 1 the method, including melting tank and kiln top and connection kiln top and
Breastwork, charge door and the material taking mouth of melting tank, breastwork are furnished with the regenerative chamber of commutator by port or burner；Longitudinal direction is long horizontal
Melting furnaces are melted to the longitudinal flame that can produce timing reversing of the two short side breastworks configuration Relative distribution of short rectangle melting furnaces
Change port or burner and the regenerative chamber equipped with commutator that the frit in pond carries out fusing heating, in melting tank long side
Portion sets the material taking mouth for glass metal, the configuration end of two long side breastwork both ends in rectangle melting furnaces to put charge door；Its feature exists
It is major diameter longitudinal direction flame in longitudinal flame, the material taking mouth supplies glass metal to glass wine bottle forming machine, and charging is put at the end
Mouthful it is that can improve charging efficiency and charge door is put at the end of production capacity, extending the distance between material taking mouth and charge door fills glass metal
Divide fusing and uniform melt；Two lateral separation walls are set in the middle part of melting tank to stop that glass metal is flowed directly into melting tank
Portion, in lateral separation, the unicom lateral separation wall both sides pond that can ensure to flow into glass metal quality in the middle part of melting tank is provided below in wall
The dog-hole of bottom glass liquid stream；Melting tank bottom is to be conducive to the strong thermal insulation pool bottom of composite bed that is energy saving and ensureing glass metal quality.
7. glass wine bottle melting furnaces according to claim 6, it is characterised in that at two long side breastwork both ends of rectangle melting furnaces
Amount to and configure the end that charge door or four opposed juxtapositions are put in be diagonally distributed two ends that can improve charging efficiency and production capacity
Put charge door；Selection uses single line or multi-thread feeding as needed in the middle part of the melting tank long side；Set among the melting tank
Horizontal partition wall is put to separate the melting tank between two lateral separation walls into the Liang Gezi melting tanks area of fusing different glass material；
Middle part melting tank area depth between the wall of lateral separation is less than the both ends melting tank area depth on the outside of the wall of lateral separation
Fully discharged to make to flow to bubble in middle part melting tank area glass metal；The material taking mouth connects glass by major ingredient road with sub-material road
Bottle forming machine.
8. glass wine bottle melting furnaces according to claim 7, it is characterised in that what the melting tank bottom was kept the temperature by force is achieved in that
Using the bottom of pond hierarchical structure of electric smelting brick layer, the ramming bed of material, high aluminium brick layer, undercloak and insulating brick-layer from top to bottom；It is described
Charge door using be advantageously implemented blanket charging and charge door include flame frit top layer is carried out pre-warmed front end it is wide after
Holding narrow broadening formation and being equipped with the pre- melting apparatus of electrical heating makes frit in charge door fritting；The transverse direction partition wall is through two
The linear pattern transverse direction partition wall or shaped form transverse direction partition wall of side melting tank side wall；The material taking mouth by major ingredient road and with master
The material path multiple connection of sub-material road side by side glass wine bottle forming machines in the same direction.
9. glass wine bottle melting furnaces according to claim 8, it is characterised in that the pre- melting apparatus of electrical heating is to frit table
Layer radiations heat energy melt frit top layer, prevent dust pollution on put Elema；The shaped form transverse direction partition wall is laterally
Partition wall both ends are connected by symmetrically turning head with melting tank side wall respectively, with turning the horizontal partition wall stage casing within head except both ends
Dog-hole is provided below in parallel lateral separation wall stage casing.
10. glass wine bottle melting furnaces according to claim 9, it is characterised in that the dog-hole bore away from material taking mouth, which is more than, to be closed on
The dog-hole bore of material taking mouth makes the flow of each dog-hole be close, and ensures that glass is homogeneous；On the outside of the wall of lateral separation
Both ends melting tank area depth 0.9m and the middle part melting tank area depth 0.2-0.3m between the wall of lateral separation, increase twoth area
Depth of metal difference or pressure differential between domain, strengthen middle part melting tank area bubble release strength；The lateral separation wall and
Stop that glass metal can make between the smooth 5cm passed through of longitudinal flame again using can guarantee that between metal level at the top of horizontal partition wall
Away from；The pre- melting apparatus of electrical heating further include can by make frit fritting prevent charge door block be arranged on glass frit layers
Interior molybdenum electrode；Melting tank depth 0.2-0.9m, the longitudinal length for the whole rectangle melting furnaces building on melting tank is 20-90 meters；
The shaped form transverse direction partition wall by the stage casing parallel with the lateral separation wall and both ends section and connection stage casing and both ends section
Two longitudinal sections form, and stage casing both ends connect both ends section by longitudinal sections group respectively, and both ends section reconnects melting tank side wall；Two longitudinal directions
A material taking mouth is set respectively in the opposite melting tank side wall of section；Dog-hole close to material taking mouth is small, the flow liquid away from material taking mouth
Hole is big；The hierarchical structure of melting tank bottom between longitudinal sections and lateral separation wall from top to bottom includes electric smelting brick layer, smashes successively
Dnockout layer, high aluminium brick layer and undercloak；The melting tank side wall and lateral separation wall and horizontal partition wall are highly consistent.
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| CN113880397B (en) * | 2021-11-10 | 2023-03-28 | 山东景耀玻璃集团有限公司 | Intelligent control system for technological parameters of glass wine bottle production line and use method |
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| CN102234172A (en) * | 2010-04-26 | 2011-11-09 | 信义光伏产业(安徽)控股有限公司 | Ultrawhite calendering glass kiln |
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| US4900337A (en) * | 1987-08-18 | 1990-02-13 | Saint-Gobain Vitrage | Method and apparatus for working molten glass |
| CN102234172A (en) * | 2010-04-26 | 2011-11-09 | 信义光伏产业(安徽)控股有限公司 | Ultrawhite calendering glass kiln |
| CN102884012A (en) * | 2010-05-11 | 2013-01-16 | 索尔格投资有限及两合公司 | Glass melting tank with a feed opening and method for operating the same |
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