CN104723645A - Compound device of vehicle sheet - Google Patents
Compound device of vehicle sheet Download PDFInfo
- Publication number
- CN104723645A CN104723645A CN201510157727.5A CN201510157727A CN104723645A CN 104723645 A CN104723645 A CN 104723645A CN 201510157727 A CN201510157727 A CN 201510157727A CN 104723645 A CN104723645 A CN 104723645A
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- CN
- China
- Prior art keywords
- chain
- conveyer structure
- carrier bar
- pressure roll
- sponge
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The invention discloses a compound device of a vehicle sheet. The compound device comprises a sponge conveying mechanism, a chain plate conveying mechanism and a pressure roll mechanism, wherein the sponge conveying mechanism and the pressure roll mechanism are located above the chain plate conveying mechanism; the sponge conveying mechanism is located on the front side of the pressure roll mechanism; a rotating roll on the pressure roll mechanism is close to a chain plate on the chain plate conveying mechanism and a gas is reserved; the sponge conveying mechanism and the chain plate conveying mechanism are respectively used for conveying inner sponge and an outer shell fabric to the lower side of the pressure roll mechanism, and the inner sponge and the outer shell fabric are compacted and compounded together through the gap. According to the compound device disclosed by the invention, shell fabrics in irregular shapes can be processed in a compound manner with relatively low cost.
Description
Technical field
The present invention relates to a kind of production equipment of vehicle sheet material, be specifically related to a kind of equipment complex of vehicle sheet material.
Background technology
Vehicle sheet material, such as seat surface sleeve etc., it typically is layer structure, comprise the sponge of outer shell fabric (as leather etc.) and internal layer, traditional handicraft generally adopts viscose glue or sewing mode that each layer is interfixed, but adopt viscose glue mode to pollute larger, and adopt the articles of sheet material that sewing mode obtains, part beyond sewing region, the then defective tightness of the connection between ectonexine, easily throw off during use, affect product result of use.
Hot compound refers to thermals source such as utilizing flame, it is made to produce viscosity the heating of internal layer sponge one side, together with being closely pressed together on outer shell fabric by modes such as roll-ins again, compare the articles of sheet material obtained by other production technologies, there is the advantages such as environmental protection, adhesive effect be good.Traditional flame equipment complex can realize the hot Compound Machining of rolling up in batch PVC material etc., but for non-coiled strip (as corium etc.) in irregular shape, owing to being difficult to continuous feed, existing equipment then cannot meet its Compound Machining needs.
Summary of the invention
For solving above technical problem, the invention provides a kind of equipment complex of vehicle sheet material, can realize carrying out Compound Machining to erose non-coiled strip.
Its technical scheme is as follows: a kind of equipment complex of vehicle sheet material, it is characterized in that: comprise sponge conveying mechanism, plate-and-chain conveyer structure and pressure roll mechanism, described sponge conveying mechanism and pressure roll mechanism are all positioned at above described plate-and-chain conveyer structure, described sponge conveying mechanism is positioned on front side of pressure roll mechanism, the carrier bar of live-rollers in described pressure roll mechanism on described plate-and-chain conveyer structure also leaves gap, described sponge conveying mechanism and plate-and-chain conveyer structure are respectively used to internal layer sponge and outer shell fabric to be delivered to the downside of described pressure roll mechanism and by described gap, described internal layer sponge and outer shell fabric are compressed to be combined with each other.
Adopt above structure, internal layer sponge synchronously will be delivered to the downside of described pressure roll mechanism by described sponge conveying mechanism and plate-and-chain conveyer structure together with outer shell fabric, because live-rollers in pressing chain conveying mechanism upper link plate and pressure roll mechanism is middle for there being small gaps, when internal layer sponge and outer shell fabric are sent to this gap, firmly will be combined with each other by under carrier bar and the common roll extrusion of live-rollers, achieve and Compound Machining is carried out to erose non-coiled strip.
Further, described carrier bar is distributed with wind inlet, below described plate-and-chain conveyer structure, is provided with the air intake device corresponding with described wind inlet.This outer shell fabric and carrier bar can be adhered to each other all the time by air intake device, outer shell fabric surface more smooth can be ensured, the quality of product can be improved, also can be convenient to ensure that internal layer sponge and outer shell fabric realize synchronous transport simultaneously, thus realize synchronously compressing compound, be beneficial to the quality improving product.
Further, flame heating source is provided with outside the sponge on described pressure roll mechanism input.Flame heating source can heat internal layer sponge, and sponge top layer is melted, and ensures carrying out smoothly of subsequent compounding processes.
Further, described plate-and-chain conveyer structure comprises carrier bar, chain, the drive of drive chain drive, the motor of drive drive rotation.In this scheme, described carrier bar can be gather to be integrated on whole piece chain, carrier bar and chain also can be separated, rely on the locating piece on chain that carrier bar is moved with chain, only on the feeding side of chain, just can also be placed with carrier bar, can realize compressing compound to internal layer sponge and outer shell fabric.
Be placed on one block of carrier bar when often opening skin, when needing carrier bar area enough large, if being gathered by carrier bar is integrated on whole piece chain, require that the width of carrier bar is larger, the situation that existence can not normally run on whole chain or the very huge situation of plate-and-chain conveyer structure, can there is an outer shell fabric when outer shell fabric is larger be distributed at least two blocks of carrier bars, and two blocks of carrier bars produce certain interval by causing these two carrier bar distortion on the downside of live-rollers during gap together simultaneously, have a strong impact on sheet material composite effect and surface quality.In order to overcome the above problems, further, on described plate-and-chain conveyer structure, chain is set to two rows, described chain is chain structure, described chain is provided with the parallel equally spaced some locating pieces of two rows, downside, described carrier bar four angles have the bayonet socket corresponding with arbitrary neighborhood four described locating pieces, each is arranged any two described locating piece intermediate parallel on described hinge and arranges some guiding non-return devices, described carrier bar is by the spacing upside being placed on chain of described locating piece, this guiding non-return device be positioned at described carrier bar both sides and for limiting this carrier bar anti-phase motion.This scheme intermediate plate is not installed on chain, is only be fixed by former and later two locating pieces thus move with chain, and carrier bar width can be determined arbitrarily according to locating piece spacing, and the scope of application is wider.
Further, described plate-and-chain conveyer structure both sides are respectively arranged with lowering or hoisting gear, and these two lowering or hoisting gears are for being elevated the described carrier bar of transport.
Further, the lower horizontal of described chain and flight conveyer structure is provided with plate-and-chain conveyer structure, one end of this plate-and-chain conveyer structure is connected with the lowering or hoisting gear of front side, the other end is connected with chain and flight conveyer structure and outside horizontal-extending, and the elongated end of described chain and flight conveyer structure is provided with carrier bar cleaning device.When the plate chain on plate-and-chain conveyer structure moves to rewinding side, chain is rotated further and carrier bar will be made to be separated with chain enter rear side lowering or hoisting gear, the elongated end that can be pushed to the upper described chain and flight conveyer structure in right side after this carrier bar drops to lower floor is cleared up, mainly cleaning may remain in the thawing sponge bur on carrier bar surface, when shifting carrier bar after cleaning out again onto on plate-and-chain conveyer structure to motion, be sent to front side lowering or hoisting gear, rise and be pushed on transmission chain, stop to front carrier bar front opening place contact locating piece, guiding non-return device is had between two locating pieces, place carrier bar when conveyer chain advances to come to a halt, the bayonet socket after carrier bar can be contacted after rear end locating piece rotates supreme plane, thus ensure that carrier bar moves with chain completely at compound tense.This process does not need people to participate in, and has automatically controlled.By adding carrier bar cleaning device, to clear up the thawing sponge that may stick on plate face, there is anti-stick coating on carrier bar surface, can ensure to be adhered to, or immediately adhere to also in cleaning, cleaning and carrier bar are carried and are carried out simultaneously, reduce the vacant time, also the repetitive cycling realizing carrier bar uses, and can reduce production cost, enhance productivity.
Further, the output of described pressure roll mechanism is provided with furling mechanism, and this furling mechanism comprises shaping roller and is positioned at the retracting roller of this shaping roller rear end.By the vehicle sheet material shaping storage after compound, following process can be convenient to.
Further, described sponge conveying mechanism comprises at least two first conveying shaping rollers.This structure can the conveying of Reliable guarantee internal layer sponge, and realize continuous seepage, avoid the complicated of conveying mechanism, structure is simple, easily realizes.
Further, for effectively controlling airborne dust, described pressure roll mechanism is provided with dust exhaust apparatus above side.
Beneficial effect: the equipment complex of a kind of vehicle sheet material of the present invention, can by the Compound Machining of lower cost realization to irregularly shaped fabric.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 is the connected mode structural representation of pressure roll mechanism in the present invention;
Fig. 4 is the concrete connected mode structural representation of intermediate plate of the present invention and chain.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, by the following examples, and by reference to the accompanying drawings, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figures 1 to 4, a kind of equipment complex of vehicle sheet material, comprise sponge conveying mechanism 1, plate-and-chain conveyer structure 2, pressure roll mechanism 3, air intake device 4, two lowering or hoisting gears 5, furling mechanism 7, chain and flight conveyer structure 8, carrier bar cleaning device 9 and dust exhaust apparatus 10, described sponge conveying mechanism 1 and pressure roll mechanism 3 are all positioned at above described plate-and-chain conveyer structure 2, described sponge conveying mechanism 1 is positioned on front side of pressure roll mechanism 3, , the carrier bar 21 of live-rollers 31 in described pressure roll mechanism 3 on described plate-and-chain conveyer structure 2 also leaves gap, described sponge conveying mechanism 1 and plate-and-chain conveyer structure 2 are respectively used to internal layer sponge 1a and outer shell fabric 2a to be delivered to the downside of described pressure roll mechanism 3 and by described gap, described internal layer sponge 1a and outer shell fabric 2a are compressed to be combined with each other,
Described carrier bar 21 is distributed with wind inlet 211, and described air intake device 4 to be positioned at below described plate-and-chain conveyer structure 2 and corresponding with described wind inlet 211 position;
Be provided with flame heating source 6 outside sponge 1a on described pressure roll mechanism 3 input, described dust exhaust apparatus 8 is positioned at above described pressure roll mechanism 3 side, and described furling mechanism 7 is positioned at the output of described pressure roll mechanism 3;
Two described lowering or hoisting gears 5 lay respectively at described plate-and-chain conveyer structure 2 both sides, these two lowering or hoisting gears 5 are for being elevated the described carrier bar 21 of transport, the lower horizontal of described chain and flight conveyer structure 8 is provided with plate-and-chain conveyer structure 2, one end of this plate-and-chain conveyer structure 2 is connected with the lowering or hoisting gear 5 of front side, the other end is connected with chain and flight conveyer structure 8 and outside horizontal-extending, and the elongated end of described chain and flight conveyer structure 8 is provided with carrier bar cleaning device 9.
In the present embodiment, described furling mechanism 7 comprises shaping roller 71 and is positioned at the retracting roller 72 of this shaping roller 71 rear end.
In the present embodiment, described sponge conveying mechanism 1 comprises at least two first conveying shaping rollers 11.
In the present embodiment, on described plate-and-chain conveyer structure 2, chain 22 is set to two rows, described chain 22 is chain structure, described chain 22 is provided with the parallel equally spaced some locating pieces 26 of two rows, downside, described carrier bar 21 4 angles have the bayonet socket 212 corresponding with arbitrary neighborhood four described locating pieces, each is arranged any two described locating piece 26 intermediate parallel on described hinge 21 and arranges some guiding non-return devices 27, described carrier bar 21 is by the spacing upside being placed on chain 22 of described locating piece 26, this guiding non-return device 27 be positioned at described carrier bar 21 both sides and for limiting this carrier bar 21 anti-phase motion, described guiding non-return device 27 makes the better linear steering conveying of its carrier bar 21, the direction of motion can not offset, also prevent its reverse movement can not synchronous transport simultaneously, life period is poor, the poor quality after compound can be had a strong impact on.
It should be noted that, above embodiment is only in order to illustrate technical solution of the present invention but not restriction technologies scheme, although applicant is explained in detail the present invention with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, those amendments that technical solution of the present invention is carried out or equivalently to replace, aim and the scope of the technical program can not be departed from, all should be encompassed in the middle of the claims in the present invention scope.
Claims (10)
1. the equipment complex of a vehicle sheet material, it is characterized in that: comprise sponge conveying mechanism (1), plate-and-chain conveyer structure (2) and pressure roll mechanism (3), described sponge conveying mechanism (1) and pressure roll mechanism (3) are all positioned at described plate-and-chain conveyer structure (2) top, described sponge conveying mechanism (1) is positioned at pressure roll mechanism (3) front side, carrier bar (21) on the close described plate-and-chain conveyer structure (2) of live-rollers (31) on described pressure roll mechanism (3) also leaves gap, described sponge conveying mechanism (1) and plate-and-chain conveyer structure (2) are respectively used to internal layer sponge (1a) and outer shell fabric (2a) to be delivered to the downside of described pressure roll mechanism (3) and by described gap, described internal layer sponge (1a) and outer shell fabric (2a) are compressed to be combined with each other.
2. the equipment complex of a kind of vehicle sheet material according to claim 1, it is characterized in that: described carrier bar (21) is distributed with wind inlet (211), described plate-and-chain conveyer structure (2) below is provided with the air intake device (4) corresponding with described wind inlet (211).
3. the equipment complex of a kind of vehicle sheet material according to claim 1, is characterized in that: sponge (1a) outside on described pressure roll mechanism (3) input is provided with flame heating source (6).
4. the equipment complex of a kind of vehicle sheet material according to claim 1, is characterized in that: described plate-and-chain conveyer structure (2) comprises carrier bar (21), chain (22), drives the drive (23) of chain drive, drives the motor (24) of drive rotation.
5. the equipment complex of a kind of vehicle sheet material according to claim 4, it is characterized in that: the upper chain (22) of described plate-and-chain conveyer structure (2) is set to two rows, described chain (22) is chain structure, described chain (22) is provided with the parallel equally spaced some locating pieces (26) of two rows, described carrier bar (21) four downsides, angle have the bayonet socket (212) corresponding with arbitrary neighborhood four described locating pieces, each is arranged upper any two described locating piece (26) intermediate parallel of described hinge (21) and arranges some guiding non-return devices (27), described carrier bar (21) is by the spacing upside being placed on chain (22) of described locating piece (26), this guiding non-return device (27) be positioned at described carrier bar (21) both sides and for limiting this carrier bar (21) anti-phase motion.
6. the equipment complex of a kind of vehicle sheet material according to claim 5, it is characterized in that: described plate-and-chain conveyer structure (2) both sides are respectively arranged with lowering or hoisting gear (5), these two lowering or hoisting gears (5) are for being elevated the described carrier bar of transport (21).
7. the equipment complex of a kind of vehicle sheet material according to claim 6, it is characterized in that: the lower horizontal of described chain and flight conveyer structure (8) is provided with plate-and-chain conveyer structure (2), one end of this plate-and-chain conveyer structure (2) is connected with the lowering or hoisting gear (5) of front side, the other end is connected with chain and flight conveyer structure (8) and outside horizontal-extending, and the elongated end of described chain and flight conveyer structure (8) is provided with carrier bar cleaning device (9).
8. according to the equipment complex of a kind of vehicle sheet material in claim 1-7 described in any one, it is characterized in that: the output of described pressure roll mechanism (3) is provided with furling mechanism (7), this furling mechanism (7) comprises shaping roller (71) and is positioned at the retracting roller (72) of this shaping roller (71) rear end.
9. according to the equipment complex of a kind of vehicle sheet material in claim 1-7 described in any one, it is characterized in that: described sponge conveying mechanism (1) comprises at least two first conveyings shaping roller (11).
10. according to the equipment complex of a kind of vehicle sheet material in claim 1-7 described in any one, it is characterized in that: above described pressure roll mechanism (3) side, be provided with dust exhaust apparatus (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510157727.5A CN104723645B (en) | 2015-04-03 | 2015-04-03 | Compound device of vehicle sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510157727.5A CN104723645B (en) | 2015-04-03 | 2015-04-03 | Compound device of vehicle sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104723645A true CN104723645A (en) | 2015-06-24 |
| CN104723645B CN104723645B (en) | 2017-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510157727.5A Expired - Fee Related CN104723645B (en) | 2015-04-03 | 2015-04-03 | Compound device of vehicle sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104723645B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009106498A1 (en) * | 2008-02-27 | 2009-09-03 | Basf Se | Multi-layer composite materials comprising a foam layer, corresponding method of production and use thereof |
| CN202592902U (en) * | 2012-05-23 | 2012-12-12 | 江苏坤泰机械有限公司 | Flame laminating machine with double craters |
| CN103386799A (en) * | 2012-05-11 | 2013-11-13 | S&B株式会社 | Laminating apparatus and laminating method |
| CN103448346A (en) * | 2013-08-16 | 2013-12-18 | 大连佳林设备制造有限公司 | Automatic rolling and gluing conveyor |
| CN204725977U (en) * | 2015-04-03 | 2015-10-28 | 重庆延锋江森汽车部件系统有限公司 | A kind of set composite of vehicle sheet material |
-
2015
- 2015-04-03 CN CN201510157727.5A patent/CN104723645B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009106498A1 (en) * | 2008-02-27 | 2009-09-03 | Basf Se | Multi-layer composite materials comprising a foam layer, corresponding method of production and use thereof |
| CN103386799A (en) * | 2012-05-11 | 2013-11-13 | S&B株式会社 | Laminating apparatus and laminating method |
| CN202592902U (en) * | 2012-05-23 | 2012-12-12 | 江苏坤泰机械有限公司 | Flame laminating machine with double craters |
| CN103448346A (en) * | 2013-08-16 | 2013-12-18 | 大连佳林设备制造有限公司 | Automatic rolling and gluing conveyor |
| CN204725977U (en) * | 2015-04-03 | 2015-10-28 | 重庆延锋江森汽车部件系统有限公司 | A kind of set composite of vehicle sheet material |
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| Publication number | Publication date |
|---|---|
| CN104723645B (en) | 2017-02-22 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 401122 No. 4, long Fuxi Road, North District, Yubei District economic and Technological Development Zone, Chongqing Patentee after: Chongqing Yanfeng Johnson Automotive Parts System Co.,Ltd. Address before: 401122 No. 4, long Fuxi Road, North District, Yubei District economic and Technological Development Zone, Chongqing Patentee before: CHONGQING YANFENG JOHNSON CONTROLS AUTOMOBILE PARTS SYSTEMS, Inc. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 |