CN104723609B - The rapid production process of fagging in a kind of half intercept form paper - Google Patents
The rapid production process of fagging in a kind of half intercept form paper Download PDFInfo
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- CN104723609B CN104723609B CN201510074884.XA CN201510074884A CN104723609B CN 104723609 B CN104723609 B CN 104723609B CN 201510074884 A CN201510074884 A CN 201510074884A CN 104723609 B CN104723609 B CN 104723609B
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- form paper
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Abstract
The invention discloses in a kind of half intercept form paper fagging rapid production process, including prefabricated plane cardboard step, Mold Making step, preliminary step, sintering step and die sinking step before hot pressing finally give fagging in half intercept form paper of finished product.Present invention process is simple, it is easy to implement, and can quickly produce fagging in half intercept form paper of different sizes and shapes, and production is flexible, disclosure satisfy that current shoes manufacturing enterprise for the production requirement of the diversified order of small lot.
Description
Technical field
The present invention relates in half intercept form paper fagging technical field of producing, more particularly, to a kind of half intercept form paper internal stay
The rapid production process of plate.
Background technology
In prior art, the shoes of shoes manufacturing enterprise's production need, through links such as logistics transportation, storage and sale, just to hand over
Pay in consumer's handss.In order to protect shoes, it is ensured that shoes are indeformable before sale, needs fill in half intercept form paper in its footwear
Toe-cap position is propped up by fagging in half intercept form paper, plays a part of setting by interior fagging.
At present, in half intercept form paper, the production of fagging is bothered very much, is needed first according to the shape of fagging in half intercept form paper and big
The greater number of punching block of little makings, then pours the paper oar for modulating in punching block into, then punching block is placed in drying in oven and pre-
Setting, finally takes out fagging in half intercept form paper of preboarding, is placed under the sun and dries naturally, therefore, half intercept form paper internal stay
The production cycle of plate is longer.
At present, shoes manufacturing enterprise does not have condition to produce fagging in half intercept form paper in itself, is all the life from fagging in half intercept form paper
Produce enterprise procurement.And the similar shape and size of fagging are often all differed in the half intercept form paper that shoes manufacturing enterprise needs every time
, for each order of shoes manufacturing enterprise, it is required for what the manufacturing enterprise of fagging in half intercept form paper produced again, in half intercept form paper
The long the production cycle of fagging is insurmountable problem always.Especially at present for high-speed production, small lot and diversified
Order business demand, shoes manufacturing enterprise cannot be all used for the diversified order of small lot and time of delivery shorter order
Fagging in half intercept form paper, this is urgent problem for shoes manufacturing enterprise.
In addition, the price of fagging is low-down in half intercept form paper, in reality, in half intercept form paper, fagging is often strange land
Supply, because the manufacturing enterprise of fagging in shoes manufacturing enterprise and half intercept form paper is often office two different cities, not even
With country, the high cost of transportation of remote, cross-region is often that shoes manufacturing enterprise is unacceptable, because its cost of transportation even can
Can be unacceptable higher than the price of fagging in half intercept form paper, and shoes manufacturing enterprise, it is therefore necessary to improved.
The content of the invention
In view of the shortcomings of the prior art, it is an object of the invention to provide in a kind of half intercept form paper fagging quick production
Technique, it can quickly produce fagging in satisfactory half intercept form paper, process is simple, it is easy to implement.
In view of the shortcomings of the prior art, it is an object of the invention to provide in a kind of half intercept form paper fagging quick production
Technique, it can quickly produce fagging in half intercept form paper of different sizes and shapes, and production is flexible, disclosure satisfy that current shoemaking enterprise
Industry is for the production requirement of the diversified order of small lot.
To achieve these goals, the technical solution adopted in the present invention is.
In a kind of half intercept form paper, the rapid production process of fagging, comprises the following steps：
Prefabricated plane cardboard step, puts plate software according to footwear industry and toe-cap position is changed into plane and obtains a specific plane shape
Shape, obtain some plane cardboards by cutting process, and plane cardboard is shaped as the specific plane shape；
Mold Making step, makes aluminum master mold and silica gel male model, and aluminum master mold and silica gel male model are installed on Heat sealer,
Aluminum master mold and the upper and lower matched moulds of silica gel male model coordinate；
Preliminary step before hot pressing, plane cardboard is humidified, and softens plane cardboard；
Plane cardboard is placed and is positioned on silica gel male model by sintering step, aluminum master mold it is descending with and silica gel public affairs
Mould matched moulds coordinates, and carries out hot pressing sizing, and shaping time is 5～20 seconds, and the temperature of aluminum master mold is 110～130 DEG C, and silica gel is public
The temperature of mould is 70～90 DEG C；
Die sinking step, die sinking obtain fagging in half intercept form paper；
Cooling and shaping step, fagging in the half intercept form paper for obtaining will be molded after die sinking carries out cooling and shaping；
Circulation sintering step, die sinking step and cooling and shaping step realize that rapid batch is produced, and obtain half intercept form of finished product
Fagging in paper.
In further technical scheme, in half intercept form paper, the shape of fagging and toe-cap position are fuzzy matching, not more
On the premise of changing aluminum master mold and silica gel male model, preliminary step and hot pressing before hot pressing are carried out from different size of plane cardboard
Step is closed, fagging in the half intercept form paper for obtaining be adapted in use to the shoes in different yardages.
In further technical scheme, in half intercept form paper, the shape of fagging and toe-cap position are fuzzy matching, change aluminum
Matter master mold and/or silica gel male model, from fagging in a kind of half intercept form paper of plane production of specific plane shape, respectively obtain
Fagging in half intercept form paper of several different size size and shape.
In further technical scheme, in cooling and shaping step, fagging in the half intercept form paper for obtaining will be molded after die sinking and is led to
Tape transport is crossed in fridge, quick cooling and shaping is carried out, cryogenic temperature is -5～10 DEG C, and cooling time is 1～5 point
Clock, obtains fagging in stereotyped half intercept form paper of finished product；Or cooling is directly dried in cool breeze environment also may be used.
In further technical scheme, in cooling and shaping step, it is 0～5 DEG C to freeze temperature, and cooling time is 2～4 minutes.
In further technical scheme, in sintering step, shaping time is 8～15 seconds, and the temperature of aluminum master mold is 115
～125 DEG C, the temperature of silica gel male model is 75～85 DEG C.
In further technical scheme, in Mold Making step, plate software is put by footwear industry plane cardboard is changed into and footwear
The compound curved surface shape of the solid of head position fuzzy matching；
Wooden Pattern Making step, makes wooden master mold and wooden male model respectively according to compound curved surface shape；
Casting step, pours aluminium liquid into wooden master mold, obtains aluminum master mold by casting technique；
Thermoforming step, pours into molten silica gel to wooden male model, obtains silica gel male model.
In further technical scheme, in Mold Making step, aluminum master mold is provided with heating element heater, inside silica gel male model
It is embedded with heating element heater.
In further technical scheme, before hot pressing in preliminary step, water is crossed by plane cardboard quick, paperboard surface is stained with
Water, for reducing the probability of plane cardboard explosion.
Requirement of the present invention to equipment is simpler, it is not necessary to which complicated process equipment, putting plate software according to footwear industry can
Quickly obtain the three-dimensional shape of mould, and the mould of Heat sealer can quick Fabrication out, mould can be changed at any time and
Fagging in half intercept form paper of quick production different size size and shape, production more flexibly, disclosure satisfy that and adapt to system at present
Footwear enterprise is for the production requirement of the diversified order of small lot.
The plane cardboard of the present invention has stronger versatility, and plane cardboard is obtained by simple cutting process,
Shoes manufacturing enterprise can voluntarily produce and obtain plane cardboard, and shoes manufacturing enterprise is also obtained needed for shoes manufacturing enterprise easily by outsourcing channel
Plane cardboard, can be bought nearby, solve the problems, such as the high cost of transportation of cross-region buying, and shoes manufacturing enterprise quick at any time can obtain
To the plane cardboard of required form.
The pre-processed plane cardboard of the present invention is make being capable of the several shape of fuzzy matching after fagging in half intercept form paper
The shape of the toe-cap of shape and yardage, the utilization rate of plane cardboard are high, are quickly can to produce in satisfactory half intercept form paper
Fagging provides facility.
Specific embodiment
Described below is only presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention.
Embodiment, in a kind of half intercept form paper, the rapid production process of fagging, comprises the following steps.
Prefabricated plane cardboard step, puts plate software according to footwear industry and toe-cap position is changed into plane and obtains a specific plane shape
Shape, obtain some plane cardboards by cutting process, and plane cardboard is shaped as the specific plane shape.
Mold Making step, makes aluminum master mold and silica gel male model, and aluminum master mold and silica gel male model are installed on Heat sealer,
Aluminum master mold is provided with heating element heater, and heating element heater, aluminum master mold and the upper and lower matched moulds of silica gel male model are embedded with inside silica gel male model
Coordinate；Concrete manufacturing process is as follows：
Plate software is put by footwear industry plane cardboard is changed into the compound curved surface shape with the solid of toe-cap position fuzzy matching；
Wooden Pattern Making step, makes wooden master mold and wooden male model respectively according to compound curved surface shape；
Casting step, pours aluminium liquid into wooden master mold, obtains aluminum master mold by casting technique；
Thermoforming step, pours into molten silica gel to wooden male model, obtains silica gel male model.
Preliminary step before hot pressing, plane cardboard is humidified, and softens plane cardboard.Preferably air-humidification method is, by plane
Cardboard is quick to cross water, and paperboard surface gets wet, and softens the surface of plane cardboard by quick water of crossing, prevent plane cardboard really up to the mark or
Cross crisp in hot pressing, rupture in reducing type-approval process, reduce the probability of plane cardboard explosion, additionally it is possible to improve the effect of thermocompression forming
Really, shorten shaping time.
Plane cardboard is placed and is positioned on silica gel male model by sintering step, aluminum master mold it is descending with and silica gel public affairs
Mould matched moulds coordinates, and carries out hot pressing sizing, and shaping time is 5～20 seconds, and the preferred range of shaping time is 8～15 seconds, most preferably
Shaping time is 12 seconds or so；The temperature of aluminum master mold is 110～130 DEG C, and the preferred temperature of aluminum master mold is 115～125 DEG C,
The preferred temperature value of aluminum master mold is 120 DEG C；The temperature of silica gel male model is 70～90 DEG C, the preferred temperature of silica gel male model is 75～
85 DEG C, the optimum temperature value of silica gel male model is 85 DEG C；
Die sinking step, die sinking obtain fagging in half intercept form paper.
Cooling and shaping step, will mold fagging in the half intercept form paper for obtaining and passes through tape transport to fridge after die sinking
It is interior, quick cooling and shaping is carried out, cryogenic temperature is -5～10 DEG C, and the preferred range of cryogenic temperature is 0～5 DEG C, and cooling time is
1～5 minute, the preferred range of cooling time was 2～4 minutes, and optimal cooling time is 3 minutes or so, obtain it is stereotyped into
Fagging in half intercept form paper of product.
Circulation sintering step, die sinking step and cooling and shaping step realize that rapid batch is produced, and obtain half intercept form of finished product
Fagging in paper.
In production and application fagging in the half intercept form paper of the shoes of different yardages, the shape and footwear of fagging in half intercept form paper
Head position is fuzzy matching, on the premise of aluminum master mold and silica gel male model is changed without, from different size of plane cardboard
Preliminary step and sintering step before hot pressing is carried out, obtains being adapted in use to half intercept form paper internal stay of the shoes in different yardages
Plate, it is not necessary to change aluminum master mold and silica gel male model, need to only select different size of plane cardboard, be processed by hot pressing
Fagging in the half intercept form paper for obtaining be used in the shoes of different yardages.
In the half intercept form paper of different shapes of the shoes for being applied to different styles in production during fagging, fagging in half intercept form paper
Shape and toe-cap position be fuzzy matching, change aluminum master mold and/or silica gel male model, from a kind of specific plane shape
Fagging in half intercept form paper of plane production, respectively obtains fagging in half intercept form paper of several different size size and shape.
One in aluminum master mold and silica gel male model is changed according to actual needs, or aluminum master mold and silica gel male model are all replaced, can
So that from existing plane cardboard, the size and shape of both specific plane shapes is close, by hot pressing plus
Work is obtained fagging in half required intercept form paper.
Above content is only presently preferred embodiments of the present invention, for one of ordinary skill in the art, according to the present invention's
Thought, will change in specific embodiments and applications, and this specification content is should not be construed as to the present invention
Restriction.
Claims (9)
1. in a kind of half intercept form paper fagging rapid production process, it is characterised in that comprise the following steps：
Prefabricated plane cardboard step, puts plate software according to footwear industry and toe-cap position is changed into plane and obtains a specific plane shape,
Some plane cardboards are obtained by cutting process, plane cardboard is shaped as the specific plane shape；
Mold Making step, makes aluminum master mold and silica gel male model, and aluminum master mold and silica gel male model are installed on Heat sealer, aluminum
Master mold and the upper and lower matched moulds of silica gel male model coordinate；
Preliminary step before hot pressing, plane cardboard is humidified, and softens plane cardboard；
Plane cardboard is placed and is positioned on silica gel male model by sintering step, and aluminum master mold is descending and closes with silica gel male model
Mould coordinates, and carries out hot pressing sizing, and shaping time is 5～20 seconds, and the temperature of aluminum master mold is 110～130 DEG C, silica gel male model
Temperature is 70～90 DEG C；
Die sinking step, die sinking obtain fagging in half intercept form paper；
Cooling and shaping step, fagging in the half intercept form paper for obtaining will be molded after die sinking carries out cooling and shaping；
Circulation sintering step, die sinking step and cooling and shaping step realize that rapid batch is produced, and obtain in half intercept form paper of finished product
Fagging.
2. in a kind of half intercept form paper according to claim 1 fagging rapid production process, it is characterised in that：Half intercept form paper
The shape of interior fagging and toe-cap position are fuzzy matching, on the premise of aluminum master mold and silica gel male model is changed without, from not
Preliminary step and sintering step before hot pressing are carried out with the plane cardboard of size, obtains being adapted in use to the shoes in different yardages
Half intercept form paper in fagging.
3. in a kind of half intercept form paper according to claim 1 fagging rapid production process, it is characterised in that：Half intercept form paper
The shape of interior fagging and toe-cap position are fuzzy matching, change aluminum master mold and/or silica gel male model, from a kind of specific plane
Fagging in the half intercept form paper of plane production of shape, respectively obtains in half intercept form paper of several different size size and shape
Fagging.
4. in a kind of half intercept form paper according to claim 1 fagging rapid production process, it is characterised in that：Cooling and shaping
In step, fagging in the half intercept form paper for obtaining will be molded after die sinking and passes through tape transport in fridge, quickly cooled down
Sizing, cryogenic temperature are -5～10 DEG C, and cooling time is 1～5 minute, obtains fagging in stereotyped half intercept form paper of finished product；Or
Directly dry cooling also may be used in cool breeze environment.
5. in a kind of half intercept form paper according to claim 4 fagging rapid production process, it is characterised in that：Cooling and shaping
In step, it is 0～5 DEG C to freeze temperature, and cooling time is 2～4 minutes.
6. in a kind of half intercept form paper according to claim 1 fagging rapid production process, it is characterised in that：Hot pressing is walked
In rapid, shaping time is 8～15 seconds, and the temperature of aluminum master mold is 115～125 DEG C, and the temperature of silica gel male model is 75～85 DEG C.
7. in a kind of half intercept form paper according to claim 1 fagging rapid production process, it is characterised in that：The mould
In making step, plate software is put by footwear industry plane cardboard is changed into the compound curved surface shape with the solid of toe-cap position fuzzy matching
Shape；
Wooden Pattern Making step, makes wooden master mold and wooden male model respectively according to compound curved surface shape；
Casting step, pours aluminium liquid into wooden master mold, obtains aluminum master mold by casting technique；
Thermoforming step, pours into molten silica gel to wooden male model, obtains silica gel male model.
8. in a kind of half intercept form paper according to claim 6 fagging rapid production process, it is characterised in that：Mold Making
In step, aluminum master mold is provided with heating element heater, is embedded with heating element heater inside silica gel male model.
9. in a kind of half intercept form paper according to claim 1 fagging rapid production process, it is characterised in that：It is pre- before hot pressing
In procedure of processing, water is crossed by plane cardboard quick, paperboard surface gets wet, for reducing the probability of plane cardboard explosion.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510074884.XA CN104723609B (en) | 2015-02-12 | 2015-02-12 | The rapid production process of fagging in a kind of half intercept form paper |
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| CN201510074884.XA CN104723609B (en) | 2015-02-12 | 2015-02-12 | The rapid production process of fagging in a kind of half intercept form paper |
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| CN110901163B (en) * | 2019-12-13 | 2023-12-26 | 宁波弘泰包装新材料科技有限公司 | Production process of paper disc |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074818A (en) * | 1992-11-03 | 1993-08-04 | 姚宪成 | The fillers preparation method |
| CN1279048A (en) * | 1999-06-26 | 2001-01-10 | 郑秉焰 | Moulded shod last of paper pulp and its making technology |
| CN202242113U (en) * | 2011-09-23 | 2012-05-30 | 潍坊汇胜绝缘技术有限公司 | Mold for reshaping insulating wet-process special-shaped piece |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2002318487A1 (en) * | 2001-06-19 | 2003-01-02 | Green - Pack S.R.L. | Apparatus, forming means and methods for deep drawing sheet material |
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- 2015-02-12 CN CN201510074884.XA patent/CN104723609B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074818A (en) * | 1992-11-03 | 1993-08-04 | 姚宪成 | The fillers preparation method |
| CN1279048A (en) * | 1999-06-26 | 2001-01-10 | 郑秉焰 | Moulded shod last of paper pulp and its making technology |
| CN202242113U (en) * | 2011-09-23 | 2012-05-30 | 潍坊汇胜绝缘技术有限公司 | Mold for reshaping insulating wet-process special-shaped piece |
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