CN104722762B - Shaping die for formed blank - Google Patents
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- CN104722762B CN104722762B CN201510093292.2A CN201510093292A CN104722762B CN 104722762 B CN104722762 B CN 104722762B CN 201510093292 A CN201510093292 A CN 201510093292A CN 104722762 B CN104722762 B CN 104722762B
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- 238000007493 shaping process Methods 0.000 title claims abstract description 21
- 238000003825 pressing Methods 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 8
- 238000005056 compaction Methods 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及模具,特别是一种成型坯件整形模具。The invention relates to a mould, in particular to a mold for shaping blanks.
背景技术Background technique
金属粉末注射成型技术是一项新型成型技术,它具有能一次性成形复杂形状制品、产品尺寸精度高、无需机械加工或只需微量加工、制备成本低等优点,且可成型复杂形状或难以切削加工的陶瓷和金属件,有着广泛的应用前景。注射成型后,需对成型生坯件进行脱脂烧结工艺,而烧结的成型坯件缩水变形后外观和尺寸都不良,因此需要一种对其进行矫正的整形模具。Metal powder injection molding technology is a new molding technology. It has the advantages of being able to form complex-shaped products at one time, high dimensional accuracy, no need for machining or only minimal processing, and low preparation costs. It can also form complex shapes or are difficult to cut. The processed ceramic and metal parts have a wide range of application prospects. After injection molding, it is necessary to degrease and sinter the molded green parts, and the sintered molded parts have poor appearance and size after shrinkage and deformation, so a plastic mold for correcting them is needed.
发明内容Contents of the invention
为了纠正金属粉末成型件脱脂烧结产品变形,尺寸不良的问题,本发明提供一种高效、精准、安全的成型坯件整形模具。In order to correct the problems of deformation and poor size of degreasing and sintered metal powder molded parts, the invention provides an efficient, accurate and safe mold for shaping blanks.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种成型坯件整形模具,包括上模和下模,所述上模包括上模座体、上模镶件以及至少一对铲基,所述上模镶件可上下活动地安装在所述上模座体的下部,且所述上模镶件和所述上模座体之间设置有预压弹簧,所述铲基固定安装在所述上模座体的下端,所述下模包括下模座体、下模镶件以及至少一对滑块,所述下模镶件安装在所述下模座体的上部,所述至少一对滑块在所述下模座体的上部表面可相对滑动地设置,所述铲基与所述滑块一对一设置,当所述上模和所述下模合模时,所述上模座体通过所述预压弹簧驱动所述上模镶件下压成型坯件,所述下模座体上的所述下模镶件向上顶住成型坯件,所述铲基驱动对应的滑块成对地由外向内运动,从外侧向内挤压成型坯件。A shaping mold for forming blanks, including an upper mold and a lower mold, the upper mold includes an upper mold base, an upper mold insert and at least a pair of shovel bases, and the upper mold insert can be movable up and down on the The lower part of the upper die base body, and a preload spring is arranged between the upper die insert and the upper die base body, the shovel base is fixedly installed on the lower end of the upper die base body, and the lower die includes Lower mold base body, lower mold insert and at least one pair of sliders, the lower mold insert is installed on the upper part of the lower mold base body, and the at least one pair of sliders are on the upper surface of the lower mold base body It can be set relatively slidably, the shovel base and the slider are set one-to-one, when the upper mold and the lower mold are closed, the upper mold seat drives the upper mold through the pre-compression spring The mold insert presses down to form the blank, and the lower mold insert on the lower mold seat body bears up against the formed blank, and the shovel base drives the corresponding sliders to move in pairs from outside to inside, and from outside to Internally extruded blanks.
进一步地:further:
所述滑块上设置有滑块弹簧,所述滑块弹簧在所述铲基释放所述滑块时使所述滑块回归到其外侧初始位置。A slider spring is arranged on the slider, and the slider spring returns the slider to its outer initial position when the shovel base releases the slider.
所述下模还包括成对设置的滑块压板,相对的滑块压板之间形成滑块限位槽,所述滑块被限制沿着所述滑块限位槽内滑动。The lower die also includes a pair of slider pressing plates, and a slider limiting groove is formed between the opposing slider pressing plates, and the slider is limited to slide along the slider limiting groove.
所述上模座体包括上模板和固定在所述上模板的下部的上夹板,所述上夹板开设有供所述上模镶件活动的通孔,所述预压弹簧的一端沉置在所述上模板内,另一端经所述上夹板的通孔接于所述上模镶件上。The upper mold base includes an upper template and an upper splint fixed on the lower part of the upper template. The upper splint is provided with a through hole for the movement of the upper mold insert, and one end of the pre-compression spring is placed on the In the upper template, the other end is connected to the upper mold insert through the through hole of the upper splint.
所述下模镶件和所述下模座体之间设置有脱料弹簧,所述下模镶件通过所述脱料弹簧可上下活动地安装在所述下模座体的上部,所述脱料弹簧在所述上模镶件释放成型坯件时将下模镶件上顶以驱动所述成型坯件上升一段距离。A stripping spring is arranged between the lower mold insert and the lower mold base, and the lower mold insert can be moved up and down on the upper part of the lower mold base through the stripping spring. When the upper mold insert releases the molded blank, the stripping spring pushes the lower mold insert up to drive the molded blank to rise for a certain distance.
所述下模座体包括下模板和固定在所述下模板的上部的下夹板,所述下夹板开设有供所述下模镶件活动的通孔,所述脱料弹簧的一端沉置在所述下模板内,另一端经所述下夹板的通孔接于所述下模镶件上。The lower mold base includes a lower template and a lower clamping plate fixed on the upper part of the lower template, the lower clamping plate is provided with a through hole for the movement of the lower mold insert, and one end of the stripping spring is placed on the In the lower template, the other end is connected to the lower mold insert through the through hole of the lower splint.
所述上模座体上设置有导柱/导孔,所述下模座体上设置有与所述导柱/导孔相配合的导孔/导柱。Guide posts/guide holes are provided on the upper die base, and guide holes/guide posts matching the guide posts/guide holes are provided on the lower die base.
在横向和纵向上分别设置有一对所述铲基和所述滑块。A pair of the shovel base and the slide block are respectively arranged in the transverse direction and the longitudinal direction.
在横向和纵向上分别设置有一对所述铲基和所述滑块,所述滑块压板共有四个,两两呈轴对称分布,每个滑块被限位于相邻的两个滑块压板之间。A pair of the shovel base and the slider are respectively arranged in the horizontal direction and the vertical direction, and there are four slider pressing plates, which are distributed axially symmetrically, and each slider is limited to two adjacent slider pressing plates between.
本发明的有益效果:Beneficial effects of the present invention:
本发明的成型坯件整形模具具有高效、精准、安全的优点,能有效改善成型坯件的不良外观和变形,显著提高产品的形状和尺寸精度。除了有利于整形成型坯件使其达到尺寸精度要求之外,本发明的成型整形模具还具有结构简单,工作效率高,以及可靠性高,方便维修的优点。而且,根据整形零件的不同形状尺寸要求,基于本发明,还有利于采用相应形状和尺寸的滑块、上、下模镶件来满足不同零件的整形,具有高度的灵活性。The shaping mold for forming blanks of the present invention has the advantages of high efficiency, precision and safety, can effectively improve the bad appearance and deformation of forming blanks, and significantly improve the shape and dimensional accuracy of products. In addition to being conducive to shaping the blank to meet the dimensional accuracy requirements, the forming and shaping die of the present invention also has the advantages of simple structure, high work efficiency, high reliability, and convenient maintenance. Moreover, according to the requirements of different shapes and sizes of shaping parts, based on the present invention, it is also beneficial to adopt corresponding shapes and sizes of sliders, upper and lower mold inserts to meet the shaping of different parts, which has a high degree of flexibility.
附图说明Description of drawings
图1是本发明成型坯件整形模具一种实施例的主视角的剖视图;Fig. 1 is the cross-sectional view of the main angle of view of an embodiment of the molding blank shaping die of the present invention;
图2是本发明一种实施例的上模的轴视角结构示意图;Fig. 2 is a schematic view of the structure of an upper mold in an embodiment of the present invention;
图3是本发明一种实施例的下模的轴视角结构示意图;Fig. 3 is a schematic structural view of the axial view angle of the lower mold of an embodiment of the present invention;
图4是本发明成型坯件整形模具一种实施例的爆炸示意图。Fig. 4 is an exploded schematic view of an embodiment of the shaping mold for forming blanks according to the present invention.
具体实施方式detailed description
以下对本发明的实施方式作详细说明。应该强调的是,下述说明仅仅是示例性的,而不是为了限制本发明的范围及其应用。Embodiments of the present invention will be described in detail below. It should be emphasized that the following description is only exemplary and not intended to limit the scope of the invention and its application.
参阅图1,在一种实施例中,一种成型坯件整形模具包括上模和下模,其中,上模包括上模座体、上模镶件4以及在横向和纵向上分别设置的各一对铲基5,上模镶件4可上下活动地安装在上模座体的下部,且上模镶件4和上模座体之间设置有预压弹簧2,铲基5固定安装在上模座体的下端,下模包括下模座体、下模镶件10以及在横向和纵向上分别设置的各一对滑块8,下模镶件10安装在下模座体的上部,两对滑块8在下模座体的上部表面可相对滑动地设置,铲基5与滑块8一对一设置,当上模和下模合模时,上模座体通过预压弹簧2驱动上模镶件4下压成型坯件,下模座体上的下模镶件10向上顶住成型坯件,铲基5驱动对应的滑块8成对地由外向内运动,从外侧向内挤压成型坯件。在图1-图4所示的实施例中,铲基5、滑块8各有两对,分别设置在横、纵方向。在另一些实施例中,铲基5、滑块8可以各只有一对,这种情况下滑块8仅在一个水平方向上对成型坯件实施整形。优选地,铲基5与相对应的滑块8在相对面上形成可相对滑动作用的斜面配合结构。进一步地,滑块可包括斜面体和位于斜面体下方且周缘尺寸大于斜面体而形成台阶的基座体。铲基的底端具有与其斜面通过折线相连的平整面。Referring to Fig. 1, in one embodiment, a kind of molding blank plastic mold comprises upper mold and lower mold, wherein, upper mold comprises upper mold base body, upper mold insert 4 and each horizontally and longitudinally respectively arranged A pair of shovel bases 5, the upper die insert 4 can be mounted on the lower part of the upper die base body up and down, and a pre-loaded spring 2 is arranged between the upper die insert 4 and the upper die base body, and the shovel base 5 is fixedly installed on the The lower end of the upper mold base body, the lower mold includes a lower mold base body, a lower mold insert 10 and a pair of slide blocks 8 respectively arranged horizontally and vertically, and the lower mold insert 10 is installed on the top of the lower mold base body. The slide block 8 can be relatively slidably arranged on the upper surface of the lower mold base body, and the shovel base 5 and the slide block 8 are arranged one-to-one. The mold insert 4 presses down to form the blank, and the lower mold insert 10 on the lower mold base bears upward against the formed blank, and the shovel base 5 drives the corresponding sliders 8 to move in pairs from outside to inside, squeezing from outside to inside. Pressed blanks. In the embodiment shown in Fig. 1-Fig. 4, there are two pairs of shovel base 5 and slide block 8 respectively, which are respectively arranged in horizontal and vertical directions. In some other embodiments, there may be only one pair of the shovel base 5 and the slide block 8. In this case, the slide block 8 only implements shaping to the formed blank in one horizontal direction. Preferably, the shovel base 5 and the corresponding sliding block 8 form an inclined surface mating structure that can slide relative to each other on the opposite surface. Further, the slider may include a sloped body and a base body located below the sloped body and having a peripheral dimension larger than that of the sloped body to form a step. The bottom end of the shovel base has a flat surface connected to its inclined surface through a broken line.
在优选的实施例中,滑块8上设置有滑块弹簧9,滑块弹簧9在铲基5释放滑块8时使滑块8回归到其外侧初始位置。In a preferred embodiment, the slider 8 is provided with a slider spring 9 , and the slider spring 9 returns the slider 8 to its outer initial position when the shovel base 5 releases the slider 8 .
下模还可包括成对设置的滑块压板7,相对的滑块压板7之间形成滑块8限位槽,滑块8被限制沿着滑块8限位槽内滑动。较佳的,滑块压板7共有四个,两两呈轴对称分布,每个滑块8被限位于相邻的两个滑块压板7之间。The lower mold can also include slider pressing plates 7 arranged in pairs, and a slider 8 limiting groove is formed between the opposite slider pressing plates 7, and the slider 8 is restricted to slide along the slider 8 limiting groove. Preferably, there are four slider pressing plates 7 in total, two by two are distributed axially symmetrically, and each slider 8 is limited between two adjacent slider pressing plates 7 .
在一些实施例中,上模座体包括上模板1和固定在上模板1的下部的上夹板6,两者可通过螺丝3固定在一起。上夹板6开设有供上模镶件4活动的通孔,预压弹簧2的一端沉置在上模板1内,另一端经上夹板6的通孔接于上模镶件4上。优选地,上模镶件4约束于上夹板6之中,可以上下滑动3~5MM。In some embodiments, the upper mold body includes an upper template 1 and an upper splint 6 fixed on the lower part of the upper template 1 , and the two can be fixed together by screws 3 . The upper splint 6 is provided with a through hole for the upper die insert 4 to move. One end of the preload spring 2 is placed in the upper die 1 , and the other end is connected to the upper die insert 4 through the through hole of the upper splint 6 . Preferably, the upper mold insert 4 is constrained in the upper splint 6 and can slide up and down by 3-5 mm.
在优选的实施例中,下模镶件10和下模座体之间设置有脱料弹簧11,下模镶件10通过脱料弹簧11可上下活动地安装在下模座体的上部,脱料弹簧11在上模镶件4释放成型坯件时将下模镶件10上顶以驱动成型坯件上升一段距离。In a preferred embodiment, a stripping spring 11 is arranged between the lower mold insert 10 and the lower mold base, and the lower mold insert 10 can be moved up and down on the upper part of the lower mold base through the stripping spring 11. When the upper mold insert 4 releases the molded blank, the spring 11 pushes the lower mold insert 10 up to drive the molded blank to rise a certain distance.
在更优选的实施例中,下模座体包括下模板13和固定在下模板13的上部的下夹板12。下夹板12开设有供下模镶件10活动的通孔,脱料弹簧11的一端沉置在下模板13内,另一端经下夹板12的通孔接于下模镶件10上。优选地,下模镶件10约束在下夹板12之中,可上下滑动3~4MM。In a more preferred embodiment, the lower mold base includes a lower template 13 and a lower clamping plate 12 fixed on the upper part of the lower template 13 . The lower clamping plate 12 is provided with a through hole for the lower mold insert 10 to move. One end of the stripping spring 11 is placed in the lower template 13, and the other end is connected to the lower mold insert 10 through the through hole of the lower clamping plate 12. Preferably, the lower mold insert 10 is constrained in the lower splint 12 and can slide up and down by 3-4 mm.
更优选地,上模座体上还设置有导柱14,下模座体上设置有与导柱14相配合的导孔。也可在上模座体上设置导孔,在下模座体上设置导柱。More preferably, guide pillars 14 are provided on the upper die base, and guide holes matching the guide pillars 14 are provided on the lower die base. Guide holes can also be set on the upper die base, and guide posts can be set on the lower die base.
优选实施例的工作过程说明如下。The working process of the preferred embodiment is described as follows.
当有驱动力下压上板时,导柱起导向作用,保证上模与下模的合模精度,预压弹簧2驱动上模镶件4下压成型坯件,铲基5驱动滑块8由外向内挤压矫正成型坯件的外形尺寸,上下模闭合时预压弹簧2、滑块弹簧9、脱料弹簧11全部压缩到位,上模镶件4、下模镶件10以及滑块8可将成型坯件的上下方向及水平方向的平整度(或所需形状)整形到位。整形结束后,驱动上模上升,脱料弹簧11驱动下模镶件10将产品顶高2~5MM方便取件,滑块弹簧9驱动滑块8退后方便取件。When there is a driving force to press the upper plate, the guide post acts as a guide to ensure the clamping accuracy of the upper mold and the lower mold. The pre-loaded spring 2 drives the upper mold insert 4 to press down to form the blank, and the shovel base 5 drives the slider 8 Squeeze from outside to inside to correct the shape of the formed blank. When the upper and lower molds are closed, the pre-compression spring 2, slider spring 9, and stripping spring 11 are all compressed in place. The upper mold insert 4, lower mold insert 10 and slider 8 The flatness (or desired shape) of the formed blank in the vertical direction and horizontal direction can be shaped in place. After shaping, the upper mold is driven to rise, the stripping spring 11 drives the lower mold insert 10 to raise the product height by 2-5mm for easy pick-up, and the slide block spring 9 drives the slide block 8 to retreat for easy pick-up.
以上内容是结合具体/优选的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,其还可以对这些已描述的实施方式做出若干替代或变型,而这些替代或变型方式都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific/preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, without departing from the concept of the present invention, they can also make some substitutions or modifications to the described embodiments, and these substitutions or modifications should be regarded as Belong to the protection scope of the present invention.
Claims (7)
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| CN105107944B (en) * | 2015-08-19 | 2017-04-05 | 天津市华天世纪机械有限公司 | A kind of bumper shaping mould for being easy to pickup |
| CN107263816B (en) * | 2017-03-24 | 2019-04-19 | 东莞市烨盈制模有限公司 | Shovel quick-witted mechanism and mode locking device for injection mold |
| CN108326147A (en) * | 2018-01-29 | 2018-07-27 | 安徽新悦精密机械有限公司 | A kind of mould structure of split type mold insert |
| CN108526810B (en) * | 2018-05-24 | 2024-01-02 | 天石(深圳)技研有限公司 | Frame shaping equipment |
| CN110405215A (en) * | 2019-07-24 | 2019-11-05 | 嘉善日茸精密工业有限公司 | Groove pin shaping mould |
| CN110586943A (en) * | 2019-07-24 | 2019-12-20 | 嘉善日茸精密工业有限公司 | Method for manufacturing groove needle of warp knitting machine |
| CN113752453B (en) * | 2021-09-07 | 2023-06-20 | 北京泺绎医疗科技有限公司 | Suture end molding die |
| CN117620173A (en) * | 2024-01-09 | 2024-03-01 | 曲靖中铭科技有限公司 | An efficient shaping device for metal injection molded planetary carrier parts |
| CN118594388B (en) * | 2024-05-29 | 2025-02-07 | 湖南坚利美超硬材料有限公司 | A processing method for special-shaped polycrystalline diamond |
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| CN201921942U (en) * | 2010-12-28 | 2011-08-10 | 单浩锋 | Wedge bending reshaping mould |
| CN202052849U (en) * | 2011-02-18 | 2011-11-30 | 富港电子(东莞)有限公司 | stamping die |
| JP3177307U (en) * | 2012-05-17 | 2012-07-26 | 新台塑膠工業股▲ふん▼有限公司 | Plastic pallet molding mold slide block module |
| CN202725786U (en) * | 2012-05-30 | 2013-02-13 | 宋世兰 | Once-formed hinge edge rolling die |
| CN204035566U (en) * | 2014-07-23 | 2014-12-24 | 东莞劲胜精密组件股份有限公司 | The shaping mould of powder metallurgy structural part |
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2015
- 2015-03-02 CN CN201510093292.2A patent/CN104722762B/en active Active
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| CN104722762A (en) | 2015-06-24 |
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Address after: 523878 Changan City, Guangdong Province town on the corner management area Co-patentee after: Dongguan Hua Jing powder metallurgy company limited Patentee after: Guangdong wins smart group Limited by Share Ltd Address before: 523878 Changan City, Guangdong Province town on the corner management area Co-patentee before: Dongguan Hua Jing powder metallurgy company limited Patentee before: Dongguan Janus Precision Components Co., Ltd. |
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Effective date of registration: 20190809 Address after: 523843 Weifeng Road, Niushan External Economic Industrial Park, Dongcheng Street, Dongguan City, Guangdong Province Patentee after: Dongguan Hua Jing powder metallurgy company limited Address before: 523878 Changan City, Guangdong Province town on the corner management area Co-patentee before: Dongguan Hua Jing powder metallurgy company limited Patentee before: Guangdong wins smart group Limited by Share Ltd |