CN104722607A - Leveling machine - Google Patents

Leveling machine Download PDF

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Publication number
CN104722607A
CN104722607A CN201510161274.3A CN201510161274A CN104722607A CN 104722607 A CN104722607 A CN 104722607A CN 201510161274 A CN201510161274 A CN 201510161274A CN 104722607 A CN104722607 A CN 104722607A
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CN
China
Prior art keywords
eccentric shaft
support
fixed
measurement mechanism
evener
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Granted
Application number
CN201510161274.3A
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Chinese (zh)
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CN104722607B (en
Inventor
杨勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jieyang Yongxin Machinery Manufacturing Co ltd
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Jieyang Yongxin Machinery Manufacturing Co ltd
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Application filed by Jieyang Yongxin Machinery Manufacturing Co ltd filed Critical Jieyang Yongxin Machinery Manufacturing Co ltd
Priority to CN201510161274.3A priority Critical patent/CN104722607B/en
Publication of CN104722607A publication Critical patent/CN104722607A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/06Removing local distortions

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention relates to a leveling machine. The leveling machine is provided with a base provided with a lower idler wheel set and a first support fixed to the base. A second support is fixedly spliced between the first support and the base. Idler wheel supports provided with an upper idler wheel set are arranged between the first support and the second support. An adjusting device for controlling the interval between the upper idler wheel set and the lower idler wheel set by adjusting the positions of the idler wheel supports is fixed between the idler wheel supports. An eccentric volume measuring device is adopted, through the simple and reasonable design, the eccentric volume generated by rotation of an eccentric shaft is converted into linear displacement, and the phenomenon that when an encoder is adopted for measuring the eccentric volume, due to machine vibration, reading jumps and is instable in the prior art is effectively avoided.

Description

A kind of evener
Technical field
The present invention relates to a kind of flattening mechanism, particularly a kind of evener.
Background technology
Along with panel beating industry, punching web plate, Box of electric machine rack, the processing of computer casing, the production of saw blade, stamping parts of automobile, rolling stock, construction machinery industry, the fast development of the industries such as textile machine, also more and more higher to the quality requirement of sheet metal, if sheet metal workpiece air spots, the Quality Down of final products will be made.Evener is by irregular sheet metal, by the squeezing action of top and bottom rolls by certain thickness band or sheet material, thus reaches smooth effect.Evener is powerful new equipment, for high speed stamping work, can promote the quality and quantity of punch press product.It is to produce good stamping that coiled strip end eliminates stress through leveling, has only coiled strip leveling, eliminates stress and just can reach.After evener leveling, material can be modified to and be bent upwards downwards or smooth.
The evener that prior art provides, comprise: support, upper roller group, bottom roller group and the power cylinder be fixed on above support, bottom roller group is arranged on frame bottom, upper roller group is fixedly connected with power cylinder is vertical, the distance between upper and lower roller set is directly adjusted by power cylinder during work, with this, complete the requirement for different-thickness materials processing.But there is larger defect in prior art, the spacing of upper and lower roller set is directly adjusted by power cylinder, that is: the spacing between before and after upper and lower roller set is certain, for the composite metal plate that some are comparatively curling, it is difficult to enter between upper and lower roller set, not connected by absolute rigid body between simultaneously before and after upper roller group, sheet metal can be caused to enter the phenomenon of unbalance stress after evener.
Summary of the invention
The object of the invention is to the defect overcoming prior art, a kind of evener is provided, can conveniently regulate the spacing of upper and lower roller set rear and front end to be in different distance, meanwhile, after metallic plate can be made to enter evener, be subject to uniform extruding force.
To achieve these goals, the invention provides a kind of evener, comprise the base being provided with bottom roller group and the first support be fixed on base, splice between described first support and base and be fixed with the second support, the rolling wheel support with upper roller group is provided with between described first support and the second support, be fixed with adjusting device between described rolling wheel support, described adjusting device controls upper roller group and bottom roller group spacing by the position of adjustment roll wheel support.
Preferably, described adjusting device comprises: described adjusting device comprises: the first eccentric shaft that center line is in the same plane and the second eccentric shaft.
Further, described adjusting device also comprises: to be positioned at above the second eccentric shaft and the three eccentricity axle be fixed on rolling wheel support.
Further, described second eccentric shaft is fixedly connected with by fixture with three eccentricity axle.
Further, be fixed with adjustment cylinder above described first support, described three eccentricity axle is fixed on by bolted-on and regulates on cylinder.Further, the two ends of described first eccentric shaft and the second eccentric shaft respectively bearing be connected on the first support, the second support.
Further, described first support is fixed with the first offset measurement mechanism offset that the first eccentric shaft turns produces being converted into straight-line displacement amount, described second support is fixed with the offset that the second eccentric shaft turns produces is converted into the second offset measurement mechanism of straight-line displacement amount, described first offset measurement mechanism and the second offset measurement mechanism lower end respectively with two end in contact of the first eccentric shaft, the second eccentric shaft.
Further, described offset measurement mechanism comprises: described first offset measurement mechanism or the second offset measurement mechanism comprise: box body, be arranged on the spring of tray interior, be set with the sensor block be fixed on spring, be fixed on the displacement transducer that tray interior is corresponding with sensor block, insert the motion bar that box body is stretched out in spring and two ends.
Further, the motion bar of described both ends of the spring is provided with block piece, stretches out box body with restraining spring.
Further, state motion bar lower end and be connected with rolling bearing, the contacts side surfaces of rolling bearing and the first eccentric shaft or the second eccentric shaft, motion bar does rectilinear motion repeatedly with the rotation of the first eccentric shaft or the second eccentric shaft.
Beneficial effect of the present invention: 1. the present invention is by being arranged on rolling wheel support by upper roller group, first eccentric shaft in the same plane by center line and the second eccentric shaft, the position of adjustment roll wheel support controls upper roller group and bottom roller group spacing, the center line of the first eccentric shaft and the second eccentric shaft is positioned at same plane, and onrelevant controls each other, by controlling the difference of two eccentric shaft amounts, the spacing of upper and lower roller set rear and front end conveniently can be regulated to be in different distance, the processing for different-thickness material can be completed.Operationally, in upper roller group, the pressure of each rolling wheel support suffered by single roller is identical to evener of the present invention, and the phenomenon of the bird caging that material can not be caused to cause because of unbalance stress, can flatten material better.
2. the present invention adopts offset measurement mechanism to adopt the design of advantages of simple, the offset that eccentric shaft turns produces is converted into straight-line displacement amount, effectively prevent because of machine vibration when prior art adopts encoder to measure offset, and produce reading and to beat unstable phenomenon.
Accompanying drawing explanation
Fig. 1 is complete machine schematic diagram of the present invention;
Fig. 2 is roller adjusting structure schematic diagram of the present invention;
Fig. 3 is rolling wheel support of the present invention and attaching parts schematic diagram;
Fig. 4 is eccentric shaft of the present invention upwards adjustment roll wheel support schematic diagram;
Fig. 5 is offset measurement mechanism decomposing schematic representation of the present invention;
Fig. 6 is that offset measurement mechanism of the present invention and eccentric shaft are with the use of schematic diagram;
Fig. 7 is offset measurement mechanism overall schematic of the present invention.
Description of reference numerals: 1, base; 11, bottom roller group; 2, the first support; 21, transverse slat; 3, the second support; 4, rolling wheel support; 41, upper roller group; 42, the first eccentric shaft; 43, the second eccentric shaft; 44, three eccentricity axle; 45, adapter sleeve; 5, cylinder is regulated; 51, piston rod; 6, the first offset measurement mechanism; 61, box body; 62, spring; 63, sensor block; 64, displacement transducer; 65, motion bar; 66, rolling bearing; 67, pad; 7, the second offset measurement mechanism; 8, drive motors.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.Once embodiment is only for clearly illustrating technical scheme of the present invention, and can not limit the scope of the invention with this.
A kind of evener as shown in Fig. 1 ~ 4, comprise the base 1 being provided with bottom roller group 11 and the first support 2 be fixed on base 1, splice between described first support 2 and base 1 and be fixed with the second support 3, the rolling wheel support 4 with upper roller group 41 is provided with in the cavity formed between described first support 2 and the second support 3, the adjusting device being controlled upper roller group 41 and bottom roller group 11 spacing by the position of adjustment roll wheel support 4 is fixed with between described rolling wheel support 4, described adjusting device comprises: the first eccentric shaft 42 and the second eccentric shaft 43 that center line is in the same plane, and be positioned at the three eccentricity axle 44 be fixed on above the second eccentric shaft 43 on rolling wheel support 4, described second eccentric shaft 43 is fixedly connected with by fixture with three eccentricity axle 44, described fixture is adapter sleeve 45, transverse slat 21 is provided with above described first support 2, be fixed with above described transverse slat 21 and regulate cylinder 5, cylinder 5 is regulated to be one in the middle of hydraulic cylinder or cylinder, described adjustment cylinder 5 crosses out piston rod 51 along rolling wheel support 4 direction, described three eccentricity axle 44 is fixed on the piston rod 51 of adjustment cylinder 5 by bolted-on, the two ends of described first eccentric shaft 42 and the second eccentric shaft 43 respectively bearing are connected to, with the first eccentric shaft 42, the first support 2 that second eccentric shaft 43 position is corresponding, on second support 3, described first eccentric shaft 42 and the second eccentric shaft 43 run through rolling wheel support 4, and be connected by bearing with rolling wheel support 4, described first eccentric shaft 42 and the second eccentric shaft 43 two ends are connected to drive motors 8, described three eccentricity axle 44 bearings at both ends is connected on rolling wheel support 4, described the first support 2 be connected with the second eccentric shaft 43 with the first eccentric shaft 42, on second support 3, be fixed with the first offset measurement mechanism 6 and the second offset measurement mechanism 7 offset that eccentric shaft turns produces being converted into straight-line displacement amount respectively, described first offset measurement mechanism 6 is fixed on transverse slat 21, second offset measurement mechanism 7 is fixed on the second support 3, described first offset measurement mechanism 6 and the second offset measurement mechanism 7 lower end respectively with the first eccentric shaft 42, two end in contact of the second eccentric shaft 43.
As shown in Fig. 5 ~ 7, described first offset measurement mechanism 6 comprises: box body 61, be arranged on the spring 62 of box body 61 inside, be set with the sensor block 63 be fixed on spring 62, be fixed on the displacement transducer 64 that box body 61 is inner corresponding with sensor block 63, institute's displacement sensors 64 is linear displacement transducer, Hall displacement sensor, one in the middle of optical displacement sensor, motion bar 65 is inserted with in described spring 62, described motion bar 65 inserts two ends in spring 62 and stretches out box body 61, described sensor block 63 suit is fixed in the middle part of spring 62, described motion bar 65 runs through whole spring 62, the motion bar 65 at described spring 62 two ends is provided with block piece, restraining spring 62 stretches out box body 61, described block piece is pad 67, described motion bar 65 lower end is connected with rolling bearing 66, the contacts side surfaces of rolling bearing 66 and the first eccentric shaft 42, motion bar 65 does rectilinear motion repeatedly with the rotation of the first eccentric shaft 42.
The structure of described second offset measurement mechanism 7 is identical with the first offset measurement mechanism 6, just repeats no more at this.
Evener of the present invention in use, the thickness of rapidoprint as required, in setting, after spacing between bottom roller, the drive motors 8 be connected with the first eccentric shaft 42 rotates, drive the first eccentric shaft 42 synchronous axial system, because eccentric shaft has axle head far away and proximal ends, so when during eccentric shaft turns, axle head far away and proximal ends are in diverse location, can by the rolling wheel support 4 be connected by bearing with eccentric shaft upwards jack-up or press down, after the first eccentric shaft 42 turns to correct position, in the same way the second eccentric shaft 43 is adjusted to correct position, piston rod 51 on the adjustment cylinder 5 be connected with three eccentricity axle 44 when adjustment the second eccentric shaft 43 does elastic motion with moving up and down of rolling wheel support 4, thus whole rolling wheel support 4 is fixed on correct position, so far, adjustment process terminates, evener can be started working.In the process of eccentric adjustment axle, the rolling bearing 66 of motion bar 65 lower end of the offset measurement mechanism contacted with eccentric shaft one end side, with the rotation of eccentric shaft at the side synchronous axial system of eccentric shaft, motion bar 65 is made to do rectilinear motion repeatedly with the rotation of eccentric shaft, motion bar 65 moves forward and backward the spring 62 of compression or relieving box body 61 inside in process, sensor block 63 position be sleeved on spring 62 is changed, sensor block 63 position changes and to be captured by displacement transducer 64, displacement transducer 64 goes out the displacement of sensor block 63 according to the measure of the change of sensor block 63 position, and this displacement is sent to master control system, namely master control system obtains the concrete spacing of upper roller group 41 and bottom roller group 11.
Above-described embodiment is only preferred embodiment of the present invention, not limits the scope of the invention with this, therefore: all equivalent transformations done with structure of the present invention, shape, principle, all should be covered by within protection scope of the present invention.

Claims (10)

1. an evener, comprise the base being provided with bottom roller group and the first support be fixed on base, it is characterized in that: splice between described first support and base and be fixed with the second support, the rolling wheel support with upper roller group is provided with between described first support and the second support, be fixed with adjusting device between described rolling wheel support, described adjusting device controls upper roller group and bottom roller group spacing by the position of adjustment roll wheel support.
2. evener according to claim 1, it is characterized in that, described adjusting device comprises: the first eccentric shaft that center line is in the same plane and the second eccentric shaft.
3. evener according to claim 2, it is characterized in that, described adjusting device also comprises: to be positioned at above the second eccentric shaft and the three eccentricity axle be fixed on rolling wheel support.
4. evener according to claim 3, is characterized in that: described second eccentric shaft is fixedly connected with by fixture with three eccentricity axle.
5. evener according to claim 4, is characterized in that: be fixed with adjustment cylinder above described first support, and described three eccentricity axle is fixed on by bolted-on and regulates on cylinder.
6. evener according to claim 2, is characterized in that: the two ends of described first eccentric shaft and the second eccentric shaft respectively bearing are connected on the first support, the second support.
7. evener according to claim 6, it is characterized in that: described first support is fixed with the first offset measurement mechanism offset that the first eccentric shaft turns produces being converted into straight-line displacement amount, described second support is fixed with the offset that the second eccentric shaft turns produces is converted into the second offset measurement mechanism of straight-line displacement amount, described first offset measurement mechanism and the second offset measurement mechanism lower end respectively with two end in contact of the first eccentric shaft, the second eccentric shaft.
8. evener according to claim 7, it is characterized in that, described first offset measurement mechanism or the second offset measurement mechanism comprise: box body, be arranged on the spring of tray interior, be set with the sensor block be fixed on spring, be fixed on the displacement transducer that tray interior is corresponding with sensor block, insert the motion bar that box body is stretched out in spring and two ends.
9. evener according to claim 8, is characterized in that: the motion bar of described both ends of the spring is provided with block piece, stretches out box body with restraining spring.
10. evener according to claim 8, it is characterized in that: described motion bar lower end is connected with rolling bearing, the contacts side surfaces of rolling bearing and the first eccentric shaft or the second eccentric shaft, motion bar does rectilinear motion repeatedly with the rotation of the first eccentric shaft or the second eccentric shaft.
CN201510161274.3A 2015-04-08 2015-04-08 A kind of evener Active CN104722607B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510161274.3A CN104722607B (en) 2015-04-08 2015-04-08 A kind of evener

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Application Number Priority Date Filing Date Title
CN201510161274.3A CN104722607B (en) 2015-04-08 2015-04-08 A kind of evener

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CN104722607A true CN104722607A (en) 2015-06-24
CN104722607B CN104722607B (en) 2016-10-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111547993A (en) * 2020-05-29 2020-08-18 广东欧亚包装有限公司 Screw forming structure
CN113926879A (en) * 2021-09-30 2022-01-14 揭阳市永鑫机械制造有限公司 Leveling feeding machine head

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2069112C1 (en) * 1994-01-14 1996-11-20 Акционерное общество "Электростальский завод тяжелого машиностроения" Device for straightening strip
CN102744333A (en) * 2012-05-16 2012-10-24 东莞市瑞辉机械制造有限公司 Short strip automatic leveling feeder
CN203448564U (en) * 2013-08-27 2014-02-26 东莞市恒力机械设备有限公司 Three-in-one feeder
CN203599410U (en) * 2013-11-26 2014-05-21 东莞市麦迪工业装备有限公司 Leveling and feeding machine
CN204545029U (en) * 2015-04-08 2015-08-12 揭阳市永鑫机械制造有限公司 A kind of evener

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2069112C1 (en) * 1994-01-14 1996-11-20 Акционерное общество "Электростальский завод тяжелого машиностроения" Device for straightening strip
CN102744333A (en) * 2012-05-16 2012-10-24 东莞市瑞辉机械制造有限公司 Short strip automatic leveling feeder
CN203448564U (en) * 2013-08-27 2014-02-26 东莞市恒力机械设备有限公司 Three-in-one feeder
CN203599410U (en) * 2013-11-26 2014-05-21 东莞市麦迪工业装备有限公司 Leveling and feeding machine
CN204545029U (en) * 2015-04-08 2015-08-12 揭阳市永鑫机械制造有限公司 A kind of evener

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111547993A (en) * 2020-05-29 2020-08-18 广东欧亚包装有限公司 Screw forming structure
CN113926879A (en) * 2021-09-30 2022-01-14 揭阳市永鑫机械制造有限公司 Leveling feeding machine head

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