CN104722249B - Multi-section reaction tower for polyoxymethylene dimethyl ether synthesis and polyoxymethylene dimethyl ether synthesis process unit - Google Patents

Multi-section reaction tower for polyoxymethylene dimethyl ether synthesis and polyoxymethylene dimethyl ether synthesis process unit Download PDF

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CN104722249B
CN104722249B CN201510128444.8A CN201510128444A CN104722249B CN 104722249 B CN104722249 B CN 104722249B CN 201510128444 A CN201510128444 A CN 201510128444A CN 104722249 B CN104722249 B CN 104722249B
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tower
reaction
outlet
dimethyl ether
reaction tower
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CN104722249A (en
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叶子茂
向家勇
张鸿伟
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JIANGSU KAIMAO CHEMICAL TECHNOLOGY Co Ltd
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JIANGSU KAIMAO CHEMICAL TECHNOLOGY Co Ltd
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Abstract

The invention discloses a multi-section reaction tower for polyoxymethylene dimethyl ether synthesis and a polyoxymethylene dimethyl ether synthesis process unit. A tower body of the multi-section reaction tower comprises at least two layers of reaction sections from top to bottom; each layer of reaction section is provided with a tower plate and forms a bent passageway; catalysts are arranged between the tower plates in a filling manner; gas ascension pipes are arranged between the adjacent layers of reaction sections; a gas phase outlet is formed in the tower top of the reaction tower; and each layer of reaction section is provided with an inlet with a valve and an outlet with a valve. According to the multi-section reaction tower for polyoxymethylene dimethyl ether synthesis and the polyoxymethylene dimethyl ether synthesis process unit, the conversion equilibrium point of the reaction is effectively controlled, the advancement of the reaction equilibrium toward bigger polymers is effectively deferred, the conversion rate and the selectivity are improved, the reaction is carried out under the conditions that the catalyst activity is relatively high and the temperature does not excessively influence the reaction equilibrium, and good conversion rate and selectivity are obtained.

Description

A kind of multisection type reaction tower for polymethoxy dimethyl ether synthesis and polymethoxy dimethyl ether synthesis technique device
Technical field
The invention belongs to chemical production technology and equipment technical field, relate generally to the production of polymethoxy dimethyl ether Process and device.
Background technology
The feature of China's energy resource structure is: rich coal, gas oil-poor, few, and the energy is needed by economic maintaining sustained and rapid growth Ask increasing, the contradiction of society, expanding economy and oil supply.Since 2009, China Crude oil external dependence degree exceedes warning line (50%) in continuous 6 years, has a strong impact on the energy strategy safety of China.From China's energy strategy sets out safely, in conjunction with China's primary energy structure feature, Development of Coal base liquid fuel synthesis skill Art has strategic significance undoubtedly.Additionally, China's methanol production capacity superfluous, exploitation Downstream Products of Methanol, prolong Stretch Chemical Industry chain, all there is realistic meaning.
Polymethoxy dimethyl ether is a kind of universally acknowledged cleaning diesel oil component, its Cetane number >=70, does not contains Sulfur, aromatic-free.Add in diesel oil in 5%-20% ratio, it is possible to increase diesel cetane-number, promote combustion Burn, it will be apparent that reduce the discharge of the harmful gass such as PM2.5, PM10, NOx, CO in vehicle exhaust.Due to poly- The excellent properties of methoxyl group dimethyl ether, its synthesis technique has become the heat subject of research both at home and abroad.At present, poly- Methoxyl group dimethyl ether is with one or more in methanol or dimethoxym ethane and formalin/metaformaldehyde/many mostly Polyformaldehyde reacts generation under the catalytic action of acidic catalyst.And this reaction is exothermic reaction, temperature height is made Reaction is become inversely to carry out, it is therefore desirable to withdraw heat.Regardless of whether be paraformaldehyde or first metaformaldehyde needs Heating parse monomer formaldehyde could participate in react, therefore system reaction temperature is the highest, typically 110 DEG C with On, and the mode of pressurization must be used to prevent the relatively low dimethoxym ethane of boiling point and methanol gasifying, therefore cause energy consumption high, Equipment requirements is high.It addition, under hot environment so, monomer formaldehyde has the highest activity, is susceptible to Dismutation reaction produces substantial amounts of formic acid, if do not separated by formic acid in system, formic acid can be cumulative and right The molecular balance of polymethoxy dimethyl ether brings significant negative impact, causes the yield of reaction to reduce, therefore can only Use in absorption or alkali and acid stripping method separating formic, cause complex process, and target product yield is low, close Become cost high.The selectivity of product DMMn3-8 and the amount of catalyst have close relationship, commonly fix Bed cannot realize adjusting the product degree of polymerization, thus results in n value too small or excessive, affects product quality.Test Prove to be best suitable for doing the product that the degree of polymerization is DMMn3-5 of diesel fuel additives.
Summary of the invention
Goal of the invention: for problem and the defect of above-mentioned existence, the invention provides a kind of for polymethoxy two The multisection type reaction tower of methyl ether and polymethoxy dimethyl ether synthesis technique device, solve at present with paraformaldehyde/ The cost that brings in trimerization production process is high, Synthesis conversion and the low problem of yield, and the present invention has well Remove thermal effect and the fixed bed reactors of adjustable product transforming degree, reaction can be efficiently promoting and carry out, turn Change degree achieves controllability.
Technical scheme: for achieving the above object, the present invention by the following technical solutions: a kind of for poly-first The multisection type reaction tower of epoxide DME synthesis, described reaction tower tower body includes at least two-layer reaction from top to bottom Section, and every layer of conversion zone be provided with column plate and constitute bending runner, is filled with catalyst, adjacent two layers between column plate Conversion zone between be additionally provided with vapor riser, reaction tower tower top is additionally provided with gaseous phase outlet;Every layer of conversion zone is all provided with There is the inlet and outlet of band valve.
As preferably, described conversion zone has four layers.
Present invention also offers the process unit of a kind of gas formaldehyde synthesis polymethoxy dimethyl ether, anti-including filler Answer tower, product knockout tower and multisection type reaction tower, wherein:
Described filler reaction tower is provided with the packing section being filled with catalyst, is spray above and below packing section respectively System and bubble absorption section, described filler reaction tower is additionally provided with the dimethoxym ethane entrance being connected with spray system and drum Formaldehyde gas entrance, the first order reaction liquid outlet of bottom and the gaseous phase outlet at top that bubble absorber portion connects;Described Bubble absorption section connects with dimethoxym ethane entrance also by pipeline pump;
The bottom first order reaction liquid outlet of described filler reaction tower and the entrance of product knockout tower (vacuum rectification tower) Connecting, described product knockout tower also includes being located at products export, the gaseous phase outlet of tower top and the tower top at the bottom of tower Light fraction outlet, the light fraction outlet on described tower top is connected with the import of multisection type reaction tower by pipeline, and Dimethoxym ethane supply pipe it is additionally provided with on this passage;And the outlet of multisection type reaction tower is by pipeline and product knockout tower Entrance connects.
As preferably, the products export of described product knockout tower is also associated with refined rectifying column (rectification under vacuum Tower), this refined rectifying column also includes that being located at the heavy constituent at the bottom of tower exports, is located at the target product outlet of tower top, The pipeline of this target product outlet is provided with condenser.
As preferably, the gaseous phase outlet of described product separation column is by the formaldehyde gas of pipeline with filler reaction tower Body entrance connects.
Beneficial effect: compared with prior art, the invention have the advantages that and effectively make formaldehyde gas contract with first Fully absorbing of aldehyde, it is achieved bubble absorption is integrated with catalytic reaction, improves the conversion ratio of formaldehyde;And utilize Multisection type reaction tower, is effectively controlled the inversion equilibrium point of reaction, and effective prevention molecular balance is to the most poly- The carrying out of laminate direction, improves conversion ratio and selectivity, makes reaction higher at catalyst activity and excessive shadow Ring and carry out at a temperature of molecular balance, achieve good conversion ratio and selectivity.
Accompanying drawing explanation
Fig. 1 is the structural representation of the synthesis technique device of polymethoxy dimethyl ether of the present invention;
Fig. 2 is the structural representation of refined rectifying column process unit of the present invention.
Wherein, filler reaction tower 1, product knockout tower 2, multisection type reaction tower 3, refined rectifying column 4.
Detailed description of the invention
Below in conjunction with the accompanying drawings and specific embodiment, it is further elucidated with the present invention, it should be understood that these embodiments are only used for The present invention is described rather than limits the scope of the present invention, after having read the present invention, those skilled in the art Amendment to the various equivalent form of values of the present invention all falls within the application claims limited range.
As it is shown in figure 1, the process unit of the gas formaldehyde synthesis polymethoxy dimethyl ether of the present invention, including filler Reaction tower, product knockout tower and multisection type reaction tower, wherein:
Described filler reaction tower is provided with the packing section being filled with catalyst, is spray above and below packing section respectively System and bubble absorption section, described filler reaction tower is additionally provided with the dimethoxym ethane entrance being connected with spray system and drum Formaldehyde gas entrance, the first order reaction liquid outlet of bottom and the gaseous phase outlet at top that bubble absorber portion connects;Described Bubble absorption section connects with dimethoxym ethane entrance also by pipeline pump;
The bottom first order reaction liquid outlet of described filler reaction tower and the entrance of product knockout tower (vacuum rectification tower) Connecting, described product knockout tower also includes being located at products export, the gaseous phase outlet of tower top and the tower top at the bottom of tower Light fraction outlet, the light fraction outlet on described tower top is connected with the import of multisection type reaction tower by pipeline, and Dimethoxym ethane supply pipe it is additionally provided with on this passage;And the outlet of multisection type reaction tower is by pipeline and product knockout tower Entrance connects.
Described multisection type reaction tower includes at least four layers of conversion zone from top to bottom, and every layer of conversion zone is provided with column plate also Constitute bending runner (i.e. to set up hydraulic barrier, it is to avoid possible Biased flow phenomenon, add material on a catalyst The time of staying), be filled with catalyst between column plate, be additionally provided with between the conversion zone of adjacent two layers gas rise Pipe (so that gas phase connection), reaction tower tower top is additionally provided with gaseous phase outlet;Every layer of conversion zone is equipped with band valve The inlet and outlet of door.
The products export of described product knockout tower is also associated with refined rectifying column (vacuum rectification tower), this refined essence Evaporating tower and also include that being located at the heavy constituent at the bottom of tower exports, is located at the target product outlet of tower top, this target product exports Pipeline be provided with condenser.
The present invention with pure formaldehyde gas and dimethoxym ethane as raw material, high-temperature anhydrous formaldehyde gas and 90%--99% concentration first Acetal enters from the bottom of filler reaction tower and top respectively, and formaldehyde gas, after bubble absorption, is not inhaled The part received rises through packing material absorbing section, now sprays out fresh dimethoxym ethane solution in spray system and from tower The dimethoxym ethane containing formaldehyde gas come on end pump.And the first half of the packing material absorbing section in tower is equipped with catalysis Agent, spray and under formalin absorb further in packing section with the formaldehyde gas not fully absorbed, and carry out Catalytic reaction generates polymethoxy dimethyl ether, and now the operation temperature of filler reaction tower is 40~100 DEG C, pressure For normal pressure~0.5MPa, relatively low reaction temperature can suppress the formic acid that the dismutation reaction of formaldehyde generates, it is thus possible to carry The conversion ratio of high formaldehyde, promotes the forward reaction of polymethoxy dimethyl ether.From the initial reaction of filler reaction tower, Obtaining the I order reaction liquid at the bottom of tower, component comprises formaldehyde 5-30%, and DMM1 contains 10-containing 40-60%, DMM3-8 20%.Tower top withdraws the heat that reaction heat, absorption heat and formaldehyde self bring.Multisection type reaction tower of the present invention Using four sections of shunting means, liquid phase can be by Valve controlling, it is achieved series-parallel freely change, and gas phase phase Logical so that the dimethoxym ethane that can volatilize, to tower top, takes away heat of reaction, promotes moving to right of balance.Therefore, many Segmentation reaction tower four sections can realize being used in series between any two by valve opening and closing.It is effectively controlled reaction Inversion equilibrium point, especially in catalyst activity changes, it is achieved utilize catalysis efficiently.
With pure formaldehyde gas and dimethoxym ethane as raw material, high-temperature anhydrous formaldehyde gas divides with 90%--99% concentration dimethoxym ethane Not do not enter from the bottom of filler reaction tower and top, formaldehyde gas after bubble absorption, unabsorbed portion Divide and rise through packing material absorbing section, spray system now sprays out fresh dimethoxym ethane solution and from column bottoms pump And the dimethoxym ethane containing formaldehyde gas come.And the first half of the packing material absorbing section in tower is equipped with catalyst, spray Formalin under and absorbs in packing section further with the formaldehyde gas not fully absorbed, and carries out catalytic reaction Generate polymethoxy dimethyl ether, now the operation temperature of filler reaction tower is 40~100 DEG C, pressure be normal pressure- 0.5MPa, relatively low reaction temperature can suppress the formic acid that the dismutation reaction of formaldehyde generates, it is thus possible to improve formaldehyde Conversion ratio, promotes the forward reaction of polymethoxy dimethyl ether.Additionally in reaction system, formic acid also carries with dimethoxym ethane Methanol carry out esterification, and by the tower top of filler reaction tower with the form fractionation of gas methyl formate Go out, such that it is able to avoid formic acid accumulation maintenance system in formic acid content a relatively low content under, it is achieved The catalytic distillation mode that production limit, limit separates.And the formic acid of the poly/trimerization/formalin used in commonsense method Too much, it is impossible to only by the way of methyl formate, remove formic acid and maintain the forward reaction of polymethoxy dimethyl ether, Along with the formic acid content that carries out of reaction is gradually increased and causes the conversion ratio of reaction to reduce rapidly, alkali therefore can only be used Neutralize or the way removing formic acid of adsorption deacidification, the problem having resulted in environmental pollution and waste of raw materials.
I order reaction liquid enters product knockout tower, and the product of extraction DMM3-8 at the bottom of tower, in the middle part of tower, extraction does not meets product The light component that product require, this light component comprises in the middle of the DMM1 participating in reaction the most completely, formaldehyde, methanol and reaction Component DMM2.The light component of this part through with dimethoxym ethane again dispensing after, enter 4 grades of multisection type reaction towers.II Order reaction liquid component comprises formaldehyde 5-15%, and DMM1 contains 20-40% containing 30-50%, DMM3-8.II order reaction liquid Pump into product knockout tower, take out the semi-finished product of DMM3-8, and it is refined it to be reduced pressure in refined rectifying column, takes Must be more suitable for doing the product of the DMM3-5 of diesel fuel additives.The composition of the DMMn > 5 that component is relatively heavy returns Returning multisection type reaction tower, effective prevention molecular balance, to the carrying out in bigger polymer direction, improves conversion ratio And selectivity.Solve the uppity problem of fixed bed reactors temperature, effectively raise what reaction was carried out Degree.
Meanwhile, condensation is first passed through, at warp from the dimethoxym ethane gas containing methyl formate of filler reaction tower extraction The mode of compression rectification isolates highly purified methyl formate as by-product, and the dimethoxym ethane of the separation at the bottom of tower is then Returning to again filler reaction tower and continue reaction, methyl formate recovery tower operation temperature 40 DEG C-100 DEG C, pressure is normal Pressure-0.8MPa.

Claims (3)

1. the process unit of a gas formaldehyde synthesis polymethoxy dimethyl ether, it is characterised in that: include filler Reaction tower, product knockout tower and multisection type reaction tower, wherein:
Described filler reaction tower is provided with the packing section being filled with catalyst, is spray above and below packing section respectively System and bubble absorption section, described filler reaction tower is additionally provided with the dimethoxym ethane entrance being connected with spray system and drum Formaldehyde gas entrance, the first order reaction liquid outlet of bottom and the gaseous phase outlet at top that bubble absorber portion connects;Described Bubble absorption section connects with dimethoxym ethane entrance also by pipeline pump;
The bottom first order reaction liquid outlet of described filler reaction tower is connected with the entrance of product knockout tower, described product Knockout tower also includes products export, the gaseous phase outlet of tower top and the light fraction outlet on tower top being located at the bottom of tower, institute The light fraction outlet stating tower top is connected with the import of multisection type reaction tower by pipeline, and is additionally provided with on this pipeline Dimethoxym ethane supply pipe;And the outlet of multisection type reaction tower is connected by the entrance of pipeline with product knockout tower;
Described multisection type reaction tower tower body includes at least two-layer conversion zone from top to bottom, and every layer of conversion zone is provided with tower Plate also constitutes bending runner, is filled with catalyst, is additionally provided with gas between the conversion zone of adjacent two layers between column plate Tedge, multisection type reaction tower tower top is additionally provided with gaseous phase outlet;Every layer of conversion zone be equipped with band valve import and Outlet;Described conversion zone has four layers.
Process unit the most according to claim 1, it is characterised in that: the product of described product knockout tower goes out Mouth is also associated with refined rectifying column, and this refined rectifying column also includes that being located at the heavy constituent at the bottom of tower exports, is located at tower top Target product outlet, this target product outlet pipeline be provided with condenser.
Process unit the most according to claim 1, it is characterised in that: the gas of described product separation column Export mutually and connected with the formaldehyde gas entrance of filler reaction tower by pipeline.
CN201510128444.8A 2015-03-24 2015-03-24 Multi-section reaction tower for polyoxymethylene dimethyl ether synthesis and polyoxymethylene dimethyl ether synthesis process unit Active CN104722249B (en)

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CN107522601B (en) * 2017-09-08 2022-08-23 青岛迈特达新材料有限公司 Polyoxymethylene dimethyl ether separation device and process
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CN109232202B (en) * 2018-11-08 2024-02-06 凯瑞环保科技股份有限公司 One-step method for synthesizing DMM 3-8 Apparatus and method of (2)
CN110090464A (en) * 2019-04-16 2019-08-06 天津大学 Partition wall reactive distillation method and device for polymethoxy dimethyl ether synthesis
CN110078598B (en) * 2019-04-16 2023-06-30 天津大学 Multi-stage reactive distillation synthesis process method and device for polymethoxy dimethyl ether
CN110156575B (en) * 2019-04-17 2023-06-06 天津大学 Reactive distillation-vapor permeation coupling process for polymethoxy dimethyl ether synthesis

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