CN104714515A - Digital integrated management and control system for well site - Google Patents

Digital integrated management and control system for well site Download PDF

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Publication number
CN104714515A
CN104714515A CN201410745377.XA CN201410745377A CN104714515A CN 104714515 A CN104714515 A CN 104714515A CN 201410745377 A CN201410745377 A CN 201410745377A CN 104714515 A CN104714515 A CN 104714515A
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Prior art keywords
module
interface
access
data acquisition
monitoring
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CN201410745377.XA
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Inventor
刘景成
陈思锦
李涛
高凌云
曾祥斌
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CNPC Chuanqing Drilling Engineering Co Ltd
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CNPC Chuanqing Drilling Engineering Co Ltd
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Priority to CN201410745377.XA priority Critical patent/CN104714515A/en
Publication of CN104714515A publication Critical patent/CN104714515A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4184Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • G05B19/4186Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The invention provides a well site digital integrated management and control system, which comprises a back interface part, an internal structure part and a front panel part, wherein the internal structure part comprises a dual-redundancy CPU module integrated with data acquisition; an environment monitoring module; a square cabin equipment monitoring module; a 9-bit current detection module; a 3G communication module; a dual redundant power conversion and switching module; the system comprises a data acquisition and storage system and a data application and display system. The invention can realize the full coverage of various specialties such as drilling, logging, geophysical prospecting, underground operation and the like, establishes an information sharing platform of various systems such as field data acquisition, data transmission, video monitoring, equipment monitoring, video conference, production scheduling, production operation statistics and the like, and meets the business requirements of various specialties such as production real-time management, dynamic data analysis, emergency communication, remote command and the like.

Description

Well site digital integration managing and control system
Technical field
The present invention relates to well site production data synthetical collection, storage, display technique field, exactly relate to a kind of well site digital integration managing and control system for well drilling operation site.
Background technology
Domestic large-scale drilling well service company, as Chuan Qing drilling project company limited construction teams be distributed in river, Chongqing, Shan, sweet, peaceful, cover, 7 provinces and regions such as new, multiple countries such as Turkmenistan, Pakistan, Ecuador, Iraq have been served in international market simultaneously, have proficient service troop more than 800, service specialty relates to multiple specialties such as exploration, drilling well, well logging, well logging, borehole operation, drilling well perforation, oil gas field surface construction.For ensureing built engineering operation management system (A7), ERP system, drilling parameter monitor system, compound logging instrument system, three-dimensional geological analytic system, diesel engine monitoring system, the co-existence network of oil plant supervisory system and next step Internet of things system (A12) system set up runs, meet the production real-time management of each specialty, dynamic data is analyzed, the business demand such as emergency communication and remote command, improve the efficiency of management and the level of engineering services business, reach drilling company to manage production safety, other service management contents such as exploratory development expert data management provide the requirement of required Data support, and at present, also do not retrieve field data platform large-scale like this, meet or support production management, the demand such as command scheduling and emergency response.
Summary of the invention
The present invention is intended to for the defect existing for above-mentioned prior art and deficiency, a kind of well site digital integration managing and control system is provided, the present invention can improve the efficiency of management and the level of engineering services business, reaches drilling company provides required Data support requirement to other service management contents such as production safety management, the management of exploratory development expert data.
The present invention realizes by adopting following technical proposals:
A kind of well site digital integration managing and control system, comprises rear interface part, inner structure part and front-facing portion, it is characterized in that: described interior structural component divides and comprises
Be integrated with two redundancy CPU module of data acquisition: production data is by the two redundancy cpu system of bus access, complete collection and the protocol conversion of data, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
Environmental monitoring module: the signal of smoke transducer, temperature sensor, water sensor is by after environmental monitoring sensor interface access environment monitoring module, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
Side's storehouse monitoring of tools module: the signal of 12 digit current detection modules by after the monitoring of tools module of storehouse, the environmental monitoring sensor interface side of access, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
9 digit current detection modules: primary power interface is by 9 storehouse, the digit current detection module side of access monitoring of tools modules;
3G communication module: aerial signal by after 3G feeder line interface is connected with 3G communication module, foundation ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
Two redundant power is changed and handover module: provide switchable power supply into modules;
Data acquisition storage system: adopt intel to the X86 server platform of strong 6 core low-voltage versions, oracle database system;
Market demand display systems: adopt intel to the X86 server platform of strong 6 core low-voltage versions, oracle database system;
Also comprise visual plant logout module: for carrying out record to the ruuning situation of visual plant, be connected with the network switch.
Described rear interface part comprises:
The input interface of each production data bus: be connected with two redundancy CPU module;
RJ45 interface: network digital input, the input of environmental monitoring video camera are all connected with the network switch through RJ45 interface with network communication;
Sensor interface: smoke transducer, temperature sensor and water sensor are all connected with environmental monitoring module through sensor interface;
12 digit current detection module inputs: the signal of 12 digit current detection modules is by storehouse, the sensor interface side of access monitoring of tools module;
Audio frequency and video IO interface: audio frequency and video all carry out integrated process by audio frequency and video hand-off process module, the input and output realizing each passage audio-video signal switch;
3G signaling interface: for inputting 3G signal to 3G communication module;
Sound and light alarm output interface: for connecting audible-visual annunciator to environmental monitoring module;
220V power supply IO interface: for providing 220V power supply to two redundant power conversion and handover module.
Described front-facing portion comprises: for the liquid crystal touch screen of the centralized displaying of well site digital integration managing and control system operational factor and state, and run indicator and alarm lamp are installed, and warning reset button and ann reset button, described run indicator, alarm lamp, warning reset button and ann reset button all with environmental monitoring model calling.
Compared with prior art, beneficial effect of the present invention shows:
1, with high performance data acquisition storage system, market demand display systems for core, concentrate realize to the integrated of various model and management and control.
2, production data is by the two redundancy cpu system of bus access, completes collection and the protocol conversion of data, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.
The data of the subsystems that 3, centralized management is explored at present, drilling well, well logging, well logging, borehole operation, drilling well perforation, oil gas field ground are set up.Data type comprises: the wired or wireless numeral of 485 buses, CAN, the transmission of foundation ICP/IP protocol and vision signal.
4, by audio frequency and video hand-off process module, the input to each road audio-video signal can be realized, produce switching control.
5, by environmental monitoring module, the monitoring to digitizing room on duty running environment and warning can be realized.
6, there is the regulation and control function of digital integration managing and control system interior environment temperature.
7, full redundancy SCADA on-site data gathering, transmission, control: the device data acquisition of the specialty such as on-the-spot physical prospecting, drilling well, well logging, well logging, borehole operation, data transmission, can be converted into institute's image data and meet WITSML(well site information Transfer Standards markup language) data layout.
8, two pieces of CPU module are run simultaneously, and one piece runs on master mode, and another block runs on hot-standby mode.When wherein arbitrary piece of CPU breaks down, another block CPU monitors immediately and sends warning, automatically normal CPU is dropped into master mode.
9, the Ethernet communication interface of each CPU has independently IP address and physical connection, guarantees that data transmit reliable and stable.
10, there is data record and review function, field notes preservation is carried out to significant data, realize " black box " function.Back-up system time adjustment function, system provides multiple time adjustment function, conveniently carries out unified management to well site data.
11, integrated audio frequency and video, USB handover module, realizes multichannel audio-video frequency (VGA, DVI, YPbPr of video conference, host computer picture; Computer audio frequency) signal outputs to display large-size screen monitors through audio-video signal handover module.2 USB switchs realize 2 cover radio keyboard mouses and control any host computer, can use the peripheral hardwares such as USB flash disk simultaneously.
12, integrated 3G communication module, by built-in 3G bimodulus gateway module, supports the 3G wireless data card product of telecommunications CDMA2000, UNICOM WCDMA, can set up VPN traffic tunnel with oil Intranet.
13, the present invention also has visual plant logout module, has data record and review function, carries out field notes preservation to significant data, realizes " black box " function.Back-up system time adjustment function, system provides multiple time adjustment function, conveniently carries out unified management to well site data.
Accompanying drawing explanation
Below in conjunction with specification drawings and specific embodiments, the present invention is described in further detail, wherein:
Fig. 1 is structure principle chart of the present invention.
Embodiment
As preferred forms of the present invention, it is described in detail as follows:
One, Functional Design: accompanying drawing 1 is system diagram of the present invention.By the difference of function, well site digital integration managing and control system is divided into three parts.
1, rear interface part: the input and output including various signal.Be integrated with the input interface of each production data bus, RJ45 interface (containing network digital input, the input of environmental monitoring video camera, network communication), sensor interface (containing smoke transducer, temperature sensor, water sensor), 12 digit current detection module inputs, audio frequency and video IO interface, 3G signaling interface, sound and light alarm output interface, 220V(UPS) IO interface such as power supply.
2, inner structure part: each disposal system integrated.Being integrated with two redundancy CPU module of data acquisition, environmental monitoring module, Fang Cang (digital office room) monitoring of tools module, 9 power supply (distribution output) detection modules, visual plant logout module, 3G communication module, the conversion of two redundant power and handover module, the network switch, data acquisition storage system, market demand display systems etc., is core of the present invention.
3, front-facing portion: 15 inches of touch LCD screens are used for the centralized displaying of well site digital integration managing and control system operational factor and state.Run indicator and alarm lamp are also installed simultaneously, and warning reset button and ann reset button.
Two, operational scheme
1, data acquisition storage system and market demand display systems: all adopt the intensive flexible and efficient intel of superelevation to the X86 server platform of strong 6 core low-voltage versions, oracle database system.There is high density calculated performance and lower energy consumption and operating cost.Respectively provide 2 USB2.0 interfaces, 2 gigabit network interfaces, 1 serial port, 1 VGA port, 1 telemanagement mouth.Adopt the Windows Server 2008 R2 operating system of X86-based, configuration oracle database.
2, production data process: the production data of each subsystem, by the two redundancy cpu system of bus access, completes collection and the protocol conversion of data, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.
3, network data processing: the network data that accessed by RJ45 interface is according to after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.
4, environmental monitoring video camera access: the digital video signal that accessed by RJ45 interface is according to after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.
5, digital office room distribution detects: the signal of 12 digit current detection modules is by after the monitoring of tools module of storehouse, the environmental monitoring sensor interface side of access, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.
6, sensor signal process: the signal of smoke transducer, temperature sensor, water sensor is by after environmental monitoring sensor interface access environment monitoring module, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.When its operational factor exceedes default alarming value, by audible-visual annunciator interface input alerting signal.
7, audio frequency and video input and output: all carry out integrated process by audio frequency and video hand-off process module, the input and output realizing each passage audio-video signal switch.
8,3G communication: after aerial signal is connected by 3G feeder line interface 3G communication module, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.
9, internal temperature regulates: digital integration managing and control system inner keypoint part in well site is provided with 4 temperature sensors, after its signal cut-in temperature sensor modular converter, access running environment monitoring module again, then according to after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems.When system heating makes local temperature raise, give 6 hot-swappable fans by fan variable frequency control module output signal, regulate its running speed, realize effectively shedding of heat.
10, distribution system: well site digital integration managing and control system carries the 220V power supply monitoring system of 1 tunnel input and the output of 8 tunnels, can monitor the size of input current and 8 road output currents simultaneously.Internal system, by each Power entry module, can realize the power supply of direct current 5V, 12V, 24V.Direct supply adopts two redundancy structure, is to automatically switch to current supply circuit working properly, to guarantee the steady operation of well site digital integration managing and control system when wherein a road powers to go wrong.
Below function and effect that the present invention can reach is further described again:
1) hardware configuration adopts the design of module, boardization:
Integrated data collector hardware structure topological design adopts modularization, plate manufactures and designs, the functions such as expansion interface, easily extensible support WIFI network such as the flexible integrated data collection of super-high density, Data Format Transform, data store, data are transmitted, management application system, system cloud gray model and running environment are monitored, bimodulus 3G communicates, reserved controlling functions.Functional module employing activity slide rail board designs, operation maintenance easy to operate.
System can increase all kinds I/O(input easily, export) point, the existing or newly-increased data collection point of convenient access, for physical channel is reserved in the construction of digitizing well site.
The redundancy backup that systems with data stores, adopts low power dissipation design, shares redundant power and cooling system, while improving operational reliability, reduce the costs such as energy consumption, also save a large amount of spaces.System provides independently human-computer interaction interface, can independent operating.
2) data store, apply display platform
Market demand, storage platform are made up of market demand unit and data storage cell, the Intel that each unit adopts superelevation intensive flexible and efficient to the X86 server platform of strong 6 core low-voltage versions, oracle database system.There is high density calculated performance and lower energy consumption and operating cost, be equipped with high-effect redundant power.There is provided 2 USB2.0 interfaces, 2 gigabit network interfaces, 1 serial port, 1 VGA port, 1 telemanagement mouth.Adopt the Windows Server 2008 R2 operating system of X86-based, configuration oracle database.
3) data acquisition, format conversion module
Full redundancy SCADA on-site data gathering, transmission, control: for realizing production scheduling, production run statistics accurately, the physical platform that the equipment that the specialty such as on-the-spot physical prospecting, drilling well, well logging, well logging, borehole operation is tackled in digitizing provides on-site data gathering, data transmits, provides institute's image data to be converted into and meets group by the function of " WITSML " (well site information Transfer Standards markup language) data layout of popularization.
Two pieces of CPU module are run simultaneously, and one piece runs on master mode, and another block runs on hot-standby mode.When wherein arbitrary piece of CPU breaks down, another block CPU monitors immediately and sends warning, automatically normal CPU is dropped into master mode.The switching undisturbed of CPU, makes system be in the normal good operating mode run always, guarantees that data acquisition platform is reliable and stable.The Ethernet communication interface of each CPU has independently IP address and physical connection, guarantees that data transmit reliable and stable.
4) standard intelligence/general purpose transducer is supported
Based on the network sensor adapter of TCP/IP standard and the digital interface integration unit of sensor and microprocessor, possess the perfect secondary development performance very strong with versatility.Network-type monitoring equipment provides the general sensor interface of industry, accessible various types of sensor.
5) networking storage and across a network platform access
User can be allowed to observe the situation of far-end by the webpage of the IE browser of PC or the browser access supervisory system of other standards by embedded Web Server, and not need extra software.When parameter reaches warning value, the display alarm of page automatic pattern is pointed out.Network manager can arrange the variation range of tested parameter, warning bound numerical value, sensor values rate of change, IP address, monitoring time interval on interface, when revising the bound of monitoring variable, amendment people is by record simultaneously.
6) I/O module can flexible configuration, automatic switchover
Switching value I/O module and analog module flexible configuration can realize I/O configuration function.System adopts distributed, modular construction, can increase all kinds I/O(input easily, export) point, the existing or newly-increased data collection point of convenient access, for physical channel is reserved in the construction of digitizing well site.All I/O points can according to the duty of redundancy CPU, and the I/O bus of automatic switchover system guarantees the normal operation of system.
7) the local communication interface of multiple current main-stream is supported
For convenience of carrying out exchanges data with the existing control system in well site, the integrated field bus plugs of CPU element (FieldBusPlug).By selecting different bus adapters, adapter support:
Profiebus-DP;ProfiNet I/O;EtherCAT;CanOpen;DeviceNet;Modbus、Modbus Tcp
8) black box function
There is data record and review function, field notes preservation is carried out to significant data, realize " black box " function.Back-up system time adjustment function, system provides multiple time adjustment function, conveniently carries out unified management to well site data.
) running environment and operational factor supervisory system
Running environment supervisory system not only can realize long-range but also can realize local environmental monitoring and management, and alarm is carried out to abnormal conditions, warning content comprises: Temperature displaying and alarm, smog monitoring alarm, equipment room turnover monitoring, power alarm, water damage alarm, and has video monitoring function.Local audible and visual alarm is provided.
By man-machine interface, PLC; Automatic Control Component, measuring instrument and various sensor; form the operation of the whole electrical equipment in digital side storehouse, monitoring unit; realize the display of the running protection of equipment, condition monitoring and presence states; operational factor is sent maintenance centre simultaneously; realize the remote monitoring and maintenance to equipment set, guarantee the stable operation of whole system.
Comprise following subsystem:
Electric loop running state monitoring;
Electric equipment operation protection and condition monitoring;
Run the on-the-spot centralized displaying of real-time parameter;
The environmental detection sensor data centralization display of each road;
The on-the-spot historical record inquiry of operational factor.
10) audio frequency and video, USB handover module
Multichannel audio-video frequency (VGA, DVI, YPbPr of video conference, host computer picture; Computer audio frequency) signal outputs to display large-size screen monitors through audio-video signal handover module.2 USB switchs realize 2 cover radio keyboard mouses and control any host computer.
Practical function: employing is entered the functional realiey had more more and appointed audio-video signal to play in designated display.Realize the fusion of vision signal and video conferencing system.Support the input and output of VGA, YPbPr, DVI vision signal.Single screen shows single video pictures; Support 16 to enter 8 simultaneously and go out audio-video signal switching.2 cover cordless key mouse control any host computer respectively, can use the peripheral hardwares such as USB flash disk simultaneously.
11) 3G communication module
By built-in 3G bimodulus gateway module, support the 3G wireless data card product of telecommunications CDMA2000, UNICOM WCDMA, celebrate with river and set up VPN traffic tunnel.
The present invention can realize all standing of each specialties such as drilling well, well logging, well logging, physical prospecting, borehole operation, build up the information sharing platform of each systems such as on-site data gathering, data transmission, video monitoring, monitoring of tools, video conference, production scheduling, production run statistics, meet the business demands such as the production real-time management of each specialty, dynamic data analysis, emergency communication and remote command.

Claims (4)

1. a well site digital integration managing and control system, comprises rear interface part, inner structure part and front-facing portion, it is characterized in that: described interior structural component divides and comprises
Be integrated with two redundancy CPU module of data acquisition: production data is by the two redundancy cpu system of bus access, complete collection and the protocol conversion of data, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
Environmental monitoring module: the signal of smoke transducer, temperature sensor, water sensor is by after environmental monitoring sensor interface access environment monitoring module, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
Side's storehouse monitoring of tools module: the signal of 12 digit current detection modules by after the monitoring of tools module of storehouse, the environmental monitoring sensor interface side of access, after ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
9 digit current detection modules: primary power interface is by 9 storehouse, the digit current detection module side of access monitoring of tools modules;
3G communication module: aerial signal by after 3G feeder line interface is connected with 3G communication module, foundation ICP/IP protocol access network switch, then access data acquisition and memory system and market demand display systems;
Two redundant power is changed and handover module: provide switchable power supply into modules;
Data acquisition storage system: adopt intel to the X86 server platform of strong 6 core low-voltage versions, oracle database system;
Market demand display systems: adopt intel to the X86 server platform of strong 6 core low-voltage versions, oracle database system.
2. well site according to claim 1 digital integration managing and control system, is characterized in that: also comprise visual plant logout module: for carrying out record to the ruuning situation of visual plant, be connected with the network switch.
3. well site according to claim 1 and 2 digital integration managing and control system, is characterized in that: described rear interface part comprises:
The input interface of each production data bus: be connected with two redundancy CPU module;
RJ45 interface: network digital input, the input of environmental monitoring video camera are all connected with the network switch through RJ45 interface with network communication;
Sensor interface: smoke transducer, temperature sensor and water sensor are all connected with environmental monitoring module through sensor interface;
12 digit current detection module inputs: the signal of 12 digit current detection modules is by storehouse, the sensor interface side of access monitoring of tools module;
Audio frequency and video IO interface: audio frequency and video all carry out integrated process by audio frequency and video hand-off process module, the input and output realizing each passage audio-video signal switch;
3G signaling interface: for inputting 3G signal to 3G communication module;
Sound and light alarm output interface: for connecting audible-visual annunciator to environmental monitoring module;
220V power supply IO interface: for providing 220V power supply to two redundant power conversion and handover module.
4. well site according to claim 1 digital integration managing and control system, it is characterized in that: described front-facing portion comprises: for the liquid crystal touch screen of the centralized displaying of well site digital integration managing and control system operational factor and state, and run indicator and alarm lamp are installed, and warning reset button and ann reset button, described run indicator, alarm lamp, warning reset button and ann reset button all with environmental monitoring model calling.
CN201410745377.XA 2014-12-09 2014-12-09 Digital integrated management and control system for well site Pending CN104714515A (en)

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