CN104702067B - A kind of magnetic shoe filling device of rotor - Google Patents
A kind of magnetic shoe filling device of rotor Download PDFInfo
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- CN104702067B CN104702067B CN201510134992.1A CN201510134992A CN104702067B CN 104702067 B CN104702067 B CN 104702067B CN 201510134992 A CN201510134992 A CN 201510134992A CN 104702067 B CN104702067 B CN 104702067B
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- magnetic shoe
- filling device
- rotor
- magnetic
- blanking
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Abstract
A kind of magnetic shoe filling device of rotor；Including blowing component and push component, the blowing component includes supporting plate, magnetic shoe channel plate and magnet, and the magnetic shoe channel plate is provided with some material stock passages for placing magnetic shoe；The magnetic shoe channel plate is arranged on the upper surface of the supporting plate, and the supporting plate is provided with blanking channel and is communicated with one end of the material stock passage, forms the magnetic shoe blanking port corresponding with the arrangement position of each magnetic shoe in the rotor；The magnet is located at the magnetic shoe blanking port, the magnetic shoe being placed on for absorption in the magnetic shoe passage；The push component includes push pedal, thimble and cylinder, and one end of the thimble is fixed on the push pedal, and the other end is right against the top of the magnetic shoe blanking port, push pedal described in the air cylinder driven so that the thimble motion.Disposable accurately to install multi-disc magnetic shoe, while efficiency is low when solving manpower filler, easily there are two problems of mistake in the filling of magnetic shoe polarity, improves work efficiency.
Description
Technical field
The present invention relates to rotor manufacturing equipment field, the magnetic shoe filling device of particularly a kind of rotor.
Background technology
In DC brushless motor, existing magneticss installation method has：
1) viscose glue is fixed：But there is artificial spreading glue to be difficult uniformly, not environmentally, the thermosetting time is long, low production efficiency,
There is the hidden danger of the seized motor that comes off in use later.
2) fixed using fixed support draw-in groove：But require that magnetic shoe dimensional accuracy is high, magnetic shoe could be securely fixed, otherwise be had
The phenomenon that installation is not entered or released, makes production cost high.
Above-mentioned installation method so that rotor diameter fluctuation range is larger, causes motor gas-gap asymmetric, and then causes motor
Shake larger during operating, cause noise；And it is high to there is installation cost, low precision, the problems such as low production efficiency.
In order to solve the above problems, Jing frequently with mode be magnetic shoe to be fixed by Shooting Technique.Magnetic shoe is divided into N, S
Level, when rotor is produced, need to ensure is all magnetic shoes laid in which, N levels S levels be placed in the same side of rotor, to ensure
Produce stable magnetic field.And when using the technique processing rotor, need workman by magnetic shoe according to correct N S location be put into injection
In mould, blowing efficiency is low, and N the reverse error rate of S location it is high, had a strong impact on working (machining) efficiency.
The content of the invention
For the problems referred to above, it is an object of the invention to propose a kind of magnetic shoe filling device of rotor, the filling is filled
Put, improve the efficiency that production rotor loads magnetic shoe, reduce the error rate of magnetic shoe filling.
It is that, up to this purpose, the present invention is employed the following technical solutions：
A kind of magnetic shoe filling device of rotor；Including blowing component and push component, the blowing component includes support
Plate, magnetic shoe channel plate and magnet, the magnetic shoe channel plate are provided with some material stock passages for placing magnetic shoe；The magnetic shoe passage
Plate is arranged on the upper surface of the supporting plate, and the supporting plate is provided with blanking channel and is communicated with one end of the material stock passage, formed with
The corresponding magnetic shoe blanking port of the arrangement position of each magnetic shoe in the rotor；The magnet is located at the magnetic shoe blanking port,
The magnetic shoe being placed on for absorption in the material stock passage；
The push component includes push pedal, thimble and cylinder, and one end of the thimble is fixed on the push pedal, another to rectify
For the top of the magnetic shoe blanking port, push pedal described in the air cylinder driven so that the thimble motion.
The magnetic shoe channel plate is by center plectane and spaced and radially distribute in the center circle panel area
Some stripe board compositions, the material stock passage are made up of with the upper surface of the supporting plate the two side of the adjacent stripe board.
The blanking channel of the supporting plate is that, with diameter greater than the manhole of the center circle board diameter, the magnetic shoe falls
Material mouth is made up of two medial walls of the medial wall, the outward flange of the center plectane and the material stock passage of the blanking channel.
The magnet is arranged on the outward flange of the center plectane.
The outward flange of the center plectane is provided with the inner groovy along center of circle direction depression, the magnet inlay be fixed on it is described
In inner groovy.
Height of the height of the blanking channel not less than the magnetic shoe.
The upper surface of the magnetic shoe channel plate is provided with trim ring.
The center plectane is provided with guide pillar, and the push pedal is slidably disposed on the guide pillar, and the cylinder is fixed on
The top of guide pillar.
The top of the guide pillar is provided with cylinder mounting seat, and the cylinder is fixed on the cylinder mounting seat.
Beneficial effects of the present invention：Magnetic shoe is divided into N, S level, and when rotor is produced, that need guarantee is all of placement in which
Magnetic shoe, N levels S levels be placed in the same side of rotor, to ensure to produce stable magnetic field.Staff by standby magnetic shoe according to
Unified correctly overlays material stock passage, is provided with multiple tracks material stock passage, in per pass material stock passage on the magnetic shoe channel plate
The magnetic shoe of 10 or so can be placed, magnetic shoe is neatly discharged, it is to avoid magnet N S poles occur putting mistake, improve product quality；And
Located at the magnet of magnetic shoe blanking port, will be adsorbed in magnetic shoe foremost by magnetic force, and be suspended on the magnetic shoe blanking port
Top, in the state of equipment filling.
When needing filler, cylinder is opened, push pedal described in air cylinder driven is moved downward so that the thimble is moved downward and hanged
The empty magnetic shoe contact above the magnetic shoe blanking port, cylinder continue to drive downwards, then promote the magnetic shoe integrally to turn into motor
The mould of son, carries out next step processing；It is disposable that multi-disc magnetic shoe is accurately installed, while efficiency is low when solving manpower filler, magnetic
Easily there are two problems of mistake in the filling of watt polarity, improves work efficiency.
Description of the drawings
Fig. 1 is the structural representation of one embodiment of the present of invention；
Fig. 2 is the oblique view of one embodiment of the present of invention；
Fig. 3 is the fractionation structural representation of one embodiment of the present of invention；
Fig. 4 is the top view of magnetic shoe channel plate in the present invention.
Wherein：Blowing component 1, supporting plate 101, blanking channel 1011, magnetic shoe channel plate 102, material stock passage 1021, center circle
Plate 1022, stripe board 1023, magnet 103；
Push component 2, push pedal 201, thimble 202, cylinder 203；
Magnetic shoe blanking port 3, trim ring 4, guide pillar 5, cylinder mounting seat 6.
Specific embodiment
Technical scheme is further illustrated below in conjunction with the accompanying drawings and by specific embodiment.
As shown in figure 1, a kind of magnetic shoe filling device of rotor；
It is shown as shown in Figure 2, Figure 3 and Figure 4, including blowing component 1 and push component 2, the blowing component 1 include supporting plate 101,
Magnetic shoe channel plate 102 and magnet 103, the magnetic shoe channel plate 102 are provided with some material stock passages 1021 for placing magnetic shoe；Institute
The upper surface that magnetic shoe channel plate 102 is arranged on the supporting plate 101 is stated, the supporting plate 101 is provided with blanking channel 1011 and is deposited with described
One end of material passage 1021 communicates, and forms the magnetic shoe blanking port 3 corresponding with the arrangement position of each magnetic shoe in the rotor；
The magnet 103 is located at the magnetic shoe blanking port 3, the magnetic shoe being placed on for absorption in the material stock passage；
The push component 2 includes push pedal 201, thimble 202 and cylinder 203, and one end of the thimble 202 is fixed on described
Push pedal 201, the other end are right against the top of the magnetic shoe blanking port 3, and the cylinder 203 drives the push pedal 201 so that described
Thimble 202 is moved.
Magnetic shoe is divided into N, S level, and when rotor is produced, need to ensure is all magnetic shoes laid in which, N levels S levels be placed in
The same side of rotor, to ensure to produce stable magnetic field.Standby magnetic shoe is correctly overlayed by staff according to unified
Material stock passage 1021, is provided with multiple tracks material stock passage 1021 on the magnetic shoe channel plate 102, can in per pass material stock passage 1021
Place the magnetic shoe of 10 or so, magnetic shoe is neatly discharged, it is to avoid the N of magnetic shoe S poles occur putting mistake, improve product quality；And set
In the magnet 103 of magnetic shoe blanking port 3, will be adsorbed in magnetic shoe foremost by magnetic force, and be suspended on the magnetic shoe blanking port 3
Top, in equipment filling state.
When needing filler, cylinder 203 is opened, cylinder 203 drives the push pedal 201 to move downward so that the thimble 202
Move downward and be suspended on 3 top magnetic shoe of the magnetic shoe blanking port and contact, cylinder 203 continues driving downwards, then promote the magnetic
Watt entirety enters the mould of rotor, carries out next step processing；It is disposable that multi-disc magnetic shoe is accurately installed, while solving manpower
During filler, efficiency is low, and two problems of mistake easily occurs in the filling of magnetic shoe polarity, improves work efficiency.
The magnetic shoe channel plate 102 is by center plectane 1022 and spaced and radially distribute in the center plectane
Some stripe boards 1023 around 1022 are constituted, two side and institute of the material stock passage 1021 by the adjacent stripe board 1023
State the upper surface composition of supporting plate 101.
The stripe board 1023 radially distributed using center plectane 1022 and around which, forms material stock passage 1021,
Having preliminarily formed needs to load the position relationship that is engaged of position of magnetic shoe with round rotor, saves assembly space, simplifies
Device structure, is allowed to compact efficient.
The blanking channel 1011 of the supporting plate 101 is logical with diameter greater than the circle of 1022 diameter of center plectane
Hole, the magnetic shoe blanking port 3 is by the medial wall of the blanking channel 1011, the outward flange of the center plectane 1022 and described deposits
The two medial walls composition of material passage 1021.
In the present embodiment, during installation, as the Circularhole diameter of the blanking channel 1011 is more than the circle of center plectane 1022
Bore dia, when the center of circle of the blanking channel 1011 is overlapped with the center of circle of the center plectane 1022, the blanking channel
Annular channel is formed between the outward flange of 1011 medial wall and the center plectane 1022, such annular channel is formed institute
The stripe board 1023 for stating material stock passage 1021 is separated, formation magnetic shoe blanking port 3 one by one, such structure design, rationally
Coordinated using the circular configuration of supporting plate 101 and magnetic shoe channel plate 102, form the arrangement position with each magnetic shoe in the rotor
Corresponding magnetic shoe blanking port 3, it is simple and compact for structure, reduce production cost.
The magnet 103 is arranged on the outward flange of the center plectane 1022.
Directly magnet 103 is fixed using center plectane 1022, and need not increase other unnecessary structures so that magnet 103
With the magnetic shoe effect being placed in material stock passage 1021 more directly, stronger with precisely to its magnetic-adsorption effect, raising sets
Standby performance.
The outward flange of the center plectane 1022 is provided with the inner groovy along center of circle direction depression, and the magnet 103 is inlayed solid
It is scheduled in the inner groovy.
In the present embodiment, magnet 103 is cylindrical-shaped structure, and at center, the edge of plectane 1022 is provided for inlaying fixed magnetic
The inner groovy of body 103, further simplify structure, saves production cost, is easy to widely popularize.
Height of the height of the blanking channel 1011 not less than the magnetic shoe.
By magnetic shoe to be assembled according to correct N the position relationship of S levels be placed in the blanking channel 1011, blanking
The two side of passage 1011 just forms support and constraint to magnetic shoe both sides with such height relationships, beneficial to proper alignment；
Push pedal 201 and thimble 202 move downward promotion magnetic shoe when, push pedal 201 may with the upper surface of magnetic shoe channel plate 102, such as
Really height of the height of the blanking channel 1011 less than the magnetic shoe, then push pedal 201 may be touched and be arranged in blanking
Other magnetic shoes in addition to being pushed away magnetic shoe on passage 1011, to the upper surface of these magnetic shoes bring it is big or under abrasion,
Affect product quality.
The upper surface of the magnetic shoe channel plate 102 is provided with trim ring 4.
The equal diameters of the blanking channel 1011 of the manhole shape on the interior diameter of the trim ring 4 and the supporting plate 101,
And both home positions overlap.When push pedal 201 and thimble 202 move downward promotion magnetic shoe, thimble 202 will be suspended on magnetic shoe and fall
Magnetic shoe above material mouth 3 is pushed, then the magnetic shoe adjacent with the magnetic shoe is pushed down by trim ring 4, prevents which from remain with magnetic shoe due to being pushed away
The impact of magnetic and be and then pulled to or pull out material stock passage 1021；After front a piece of magnetic shoe is pushed down, latter block of magnetic shoe continues
Adsorbed by magnet 103, the state in preparing to be adsorbed.
The center plectane 1022 is provided with guide pillar 5, and the push pedal 201 is slidably disposed on the guide pillar 5, the gas
Cylinder 203 is fixed on the top of guide pillar 5.
Directly cylinder 203 is fixed on center plectane 1022 by guide pillar 5, the installation without other external worlds is tied
Structure, simplifies device；Push pedal 201 completes upper and lower linear motion by guide pillar 5, and rectilinearity is good, is easy to positioning, improves efficiency.
The top of the guide pillar 5 is provided with 203 mounting seat of cylinder, and the cylinder 203 is fixed on 203 mounting seat of the cylinder.
Cylinder 203 is installed by cylinder mounting seat 6, it is to avoid which occurs inertial impaction with push pedal 201, protects cylinder 203,
Extend its service life.
The know-why of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention can not be construed to by any way.Based on explanation herein, the technology of this area
Personnel associate other specific embodiments of the present invention by need not paying performing creative labour, these modes fall within
Within protection scope of the present invention.
Claims (9)
1. the magnetic shoe filling device of a kind of rotor, it is characterised in that：Including blowing component and push component, the blowing group
Part includes supporting plate, magnetic shoe channel plate and magnet, and the magnetic shoe channel plate is provided with some material stock passages for placing magnetic shoe；It is described
Magnetic shoe channel plate is arranged on the upper surface of the supporting plate, and the supporting plate is provided with one end phase of blanking channel and the material stock passage
It is logical, form the magnetic shoe blanking port corresponding with the arrangement position of each magnetic shoe in the rotor；The magnet is located at the magnetic
Watt blanking port, the magnetic shoe being placed on for absorption in the material stock passage；
The push component includes push pedal, thimble and cylinder, and one end of the thimble is fixed on the push pedal, and the other end is right against
The top of the magnetic shoe blanking port, push pedal described in the air cylinder driven so that the thimble motion.
2. the magnetic shoe filling device of a kind of rotor according to claim 1, it is characterised in that：The magnetic shoe channel plate
It is made up of center plectane and some stripe boards that are spaced and radially distributing in the center circle panel area, the material stock
Passage is made up of with the upper surface of the supporting plate the two side of the adjacent stripe board.
3. the magnetic shoe filling device of a kind of rotor according to claim 2, it is characterised in that：The supporting plate it is described
Blanking channel is that the magnetic shoe blanking port is by the blanking channel with diameter greater than the manhole of the center circle board diameter
The two medial walls composition of side wall, the outward flange of the center plectane and the material stock passage.
4. the magnetic shoe filling device of a kind of rotor according to claim 2, it is characterised in that：The magnet is arranged on
The outward flange of the center plectane.
5. the magnetic shoe filling device of a kind of rotor according to claim 4, it is characterised in that：The center plectane
Outward flange is provided with the inner groovy along center of circle direction depression, and the magnet is inlayed and is fixed in the inner groovy.
6. the magnetic shoe filling device of a kind of rotor according to claim 1 and 2, it is characterised in that：The blanking leads to
Height of the height in road not less than the magnetic shoe.
7. the magnetic shoe filling device of a kind of rotor according to claim 6, it is characterised in that：The magnetic shoe channel plate
Upper surface be provided with trim ring.
8. the magnetic shoe filling device of a kind of rotor according to claim 2, it is characterised in that：On the center plectane
Guide pillar is provided with, the push pedal is slidably disposed on the guide pillar, and the cylinder is fixed on the top of guide pillar.
9. the magnetic shoe filling device of a kind of rotor according to claim 8, it is characterised in that：The top of the guide pillar
Cylinder mounting seat is provided with, the cylinder is fixed on the cylinder mounting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134992.1A CN104702067B (en) | 2015-03-25 | 2015-03-25 | A kind of magnetic shoe filling device of rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134992.1A CN104702067B (en) | 2015-03-25 | 2015-03-25 | A kind of magnetic shoe filling device of rotor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104702067A CN104702067A (en) | 2015-06-10 |
| CN104702067B true CN104702067B (en) | 2017-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510134992.1A Active CN104702067B (en) | 2015-03-25 | 2015-03-25 | A kind of magnetic shoe filling device of rotor |
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| Country | Link |
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| CN (1) | CN104702067B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107370310A (en) * | 2017-09-18 | 2017-11-21 | 陈海兴 | A kind of rotor fills magnet apparatus |
| CN110971091B (en) * | 2018-09-30 | 2021-04-27 | 株洲中车机电科技有限公司 | Permanent magnet assembly device and method for permanent magnet motor rotor |
| CN110266157A (en) * | 2019-07-10 | 2019-09-20 | 广东金力变速科技股份有限公司 | Magnetic shoe automatic assembling apparatus |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006204068A (en) * | 2005-01-24 | 2006-08-03 | Mitsui High Tec Inc | Resin-sealing method for permanent magnet |
| CN101202485A (en) * | 2007-07-10 | 2008-06-18 | 浙江省东阳市诚基电机有限公司 | Multipolar magnetic shoe assembling device |
| CN102130547A (en) * | 2011-03-15 | 2011-07-20 | 常州亚邦捷宇自控成套设备有限公司 | Installation device for magnetic shoe |
| CN202206267U (en) * | 2011-08-03 | 2012-04-25 | 南京信息职业技术学院 | Device for multistage magnetic tile assembling |
| CN204408133U (en) * | 2015-03-25 | 2015-06-17 | 佛山市启正电气有限公司 | A kind of magnetic shoe filling device of rotor |
-
2015
- 2015-03-25 CN CN201510134992.1A patent/CN104702067B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006204068A (en) * | 2005-01-24 | 2006-08-03 | Mitsui High Tec Inc | Resin-sealing method for permanent magnet |
| CN101202485A (en) * | 2007-07-10 | 2008-06-18 | 浙江省东阳市诚基电机有限公司 | Multipolar magnetic shoe assembling device |
| CN102130547A (en) * | 2011-03-15 | 2011-07-20 | 常州亚邦捷宇自控成套设备有限公司 | Installation device for magnetic shoe |
| CN202206267U (en) * | 2011-08-03 | 2012-04-25 | 南京信息职业技术学院 | Device for multistage magnetic tile assembling |
| CN204408133U (en) * | 2015-03-25 | 2015-06-17 | 佛山市启正电气有限公司 | A kind of magnetic shoe filling device of rotor |
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| Publication number | Publication date |
|---|---|
| CN104702067A (en) | 2015-06-10 |
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