CN104701631B - A kind of method and mold for making microwave antenna reflecting surface - Google Patents

A kind of method and mold for making microwave antenna reflecting surface Download PDF

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Publication number
CN104701631B
CN104701631B CN201310652017.0A CN201310652017A CN104701631B CN 104701631 B CN104701631 B CN 104701631B CN 201310652017 A CN201310652017 A CN 201310652017A CN 104701631 B CN104701631 B CN 104701631B
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China
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mold
stile
operation mold
upper mould
mould piece
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CN201310652017.0A
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CN104701631A (en
Inventor
张俊元
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GUIZHOU ZHENHUA TIANTONG EQUIPMENT CO Ltd
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GUIZHOU ZHENHUA TIANTONG EQUIPMENT CO Ltd
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Abstract

The invention discloses a kind of method and mold for making microwave antenna reflecting surface, the present invention is first to turn down part curved surface forming and flat side, and then stile is extended again.The forming method of secondary operation overcomes the defects of junction of curved surface and front end flange is often broken completely.In addition, production method according to the present invention, provides a kind of making mold, the mould structure is simple, easy to manufacture.During actual production, the use of the mold significantly reduces microwave antenna reflecting surface shaping difficulty, and improves the formed precision of product, and the particularly setting of blank holder effectively prevents reflecting surface edge and generates fold.After tested, the root-mean-square value δ of 0.7 meter of microwave antenna reflecting surface reaches 0.24mm.In conclusion the present invention is easy to operate, the mass production of complicated microwave antenna reflecting surface can be met, suitable for promoting.

Description

A kind of method and mold for making microwave antenna reflecting surface
Technical field
The present invention relates to a kind of methods and mold for making microwave antenna reflecting surface, belong to industrial equipment manufacturing technology neck Domain.
Background technology
Microwave antenna reflecting surface is the important part of antenna.The more complicated reflecting surface of structure is various, such as 0.7 meter micro- Wave antenna reflecting surface.Its reflecting surface is paraboloid of revolution structure, and the formed precision of reflecting surface requires root-mean-square value δ≤0.3mm, It is the important parameter for the electrical performance indexes for influencing antenna.0.7 meter of microwave antenna reflecting surface be relatively large in diameter and depth is deeper, it is external Flange relatively depth and stile is not contour forward.At present, conventional production method and matching die are using shaping of once extending, curved surface It is often broken with the junction of front end flange, shaping difficulty is larger, and the formed precision of product is difficult to reach requirement.
The content of the invention
Present invention solves the technical problem that it is:A kind of method and mold for making microwave antenna reflecting surface is provided, is avoided What the junction of curved surface and front end flange was broken happens, with overcome the deficiencies in the prior art.
What the method for the present invention was realized in:It comprises the following steps:
A, part curved surface forming and the fold of flat side:First /V is used in the upper mould piece bottom outside installation of flat side operation mold Flat side operation mold blank holder, by it is flat while the blank holder one side of operation mold with it is flat while operation mold upper mould piece fix connect Connect, and by its opposite side using the flat spring in operation mold with it is flat while operation mold upper mould piece be connected, in flat side operation mould One and the radian matched punch-pin of extending of microwave antenna reflecting surface intrados in the lower module of tool are installed, blank is clamped in Flat blank holder in operation mold and it is flat while operation mold lower module between, fix the upper mould piece peace of flat side operation mold The lower module of side operation mold;The punch-pin of extending in lower module is moved up using oil cylinder, during punch-pin of extending moves up, hair The gradual deformation of blank;When flat upper mould piece peace in operation mold, the lower module of operation mold is held out against, the curved surface of part into Type, while complete flat side fold operation.
B, stile is extended:The upper mould piece of stile operation mold and the gap of lower module horizontal direction are first adjusted, by part Flat side is clamped between the blank holder of stile operation mold and the lower module of stile operation mold, fixes stile operation mold Lower module;The upper mould piece of stile operation mold is moved down using oil cylinder, the edge of part is along the upper mould piece of stile operation mold It is turned down with the gap of lower module horizontal direction, is finally completed stile and extends operation.
According to the above method build the present invention it is a kind of make microwave antenna reflecting surface mold be:The mold is by putting down Side operation mold and stile operation mold are formed;The peaceful side operation of upper mould piece 1 of the flat operation mold when operation mold includes flat The lower module 2 of mold, when flat 1 bottom outside of upper mould piece in operation mold is equipped with flat, the blank holder 3 of operation mold, flat side are made The one side of 3 horizontal direction of blank holder of industry mold is fixedly connected with the upper mould piece 1 of flat side operation mold, the pressure of flat side operation mold The opposite side of 3 horizontal direction of flange by the flat spring 4 in operation mold with it is flat while operation mold upper mould piece 1 be connected, flat 1 bottom inside of upper mould piece of side operation mold is equipped with the matched supporting block 5 of radian with microwave antenna reflecting surface extrados, flat It is equipped with and the matched punch-pin 6 of extending of the radian of microwave antenna reflecting surface intrados in the lower module 2 of side operation mold;Stile operation Mold includes the upper mould piece 1.1 of stile operation mold and the lower module 2.1 of stile operation mold, in the upper mold of stile operation mold Blank holder 3.1 of 1.1 bottom outside of part equipped with stile operation mold, the one of 3.1 horizontal direction of blank holder of stile operation mold Side is fixedly connected with the upper mould piece 1.1 of stile operation mold, and the opposite side of 3.1 horizontal direction of blank holder of stile operation mold leads to The spring 4.1 for crossing stile operation mold is connected with the upper mould piece 1.1 of stile operation mold, in the upper mould piece of stile operation mold 1.1 bottoms are equipped with pressing plate 7, and water is equipped between the upper mould piece 1.1 of stile operation mold and the lower module 2.1 of stile operation mold Square to gap.
In the mold of above-mentioned making microwave antenna reflecting surface, it is connected in the lower module 2.1 of stile operation mold recessed Mould 8, the side height of cavity plate 8 is lower than the height of the lower module 2.1 of stile operation mold, and difference in height is greater than or equal to microwave day The most long stile length in line reflection face.
In the mold of foregoing making microwave antenna reflecting surface, stripper 9 is equipped in cavity plate 8.
By adopting the above-described technical solution, compared with prior art, the present invention is first by part curved surface forming and flat side Fold, then again extends stile.The forming method of secondary operation, the junction for overcoming curved surface and front end flange completely are frequent The defects of fracture.In addition, production method according to the present invention, provides a kind of making mold, the mould structure is simple, easily makes It makes.During actual production, the use of the mold significantly reduces microwave antenna reflecting surface shaping difficulty, and improves production The setting of the formed precision of product, particularly blank holder effectively prevents reflecting surface edge and generates fold.After tested, 0.7 meter of microwave The root-mean-square value δ of antenna reflective face reaches 0.24mm.In conclusion the present invention have it is easy to operate, complicated microwave can be met The advantages that mass production of antenna reflective face, suitable for promoting and applying.
Description of the drawings
Fig. 1 is the structure diagram of the flat side operation mold of the present invention;
Fig. 2 is the structure diagram of stile operation mold of the present invention;
Fig. 3 is the structure diagram of 0.7 meter of microwave antenna reflecting surface;
The mark of attached drawing for:The upper mould piece of the flat side operation molds of 1-, the lower module of the flat side operation molds of 2-, the flat side operations of 3- The blank holder of mold, the spring of the flat side operation molds of 4-, the upper mould piece of 1.1- stile operation molds, 2.1- stile operation molds Lower module, the blank holder of 3.1- stile operation molds, the spring of 4.1- stile operation molds, 5- supporting blocks, 6- extend punch-pin, 7- Pressing plate, 8- cavity plates, 9- strippers, the flat sides of 10-, 11- stiles, 12- blanks, 13- semi-finished product, 14- finished products.
Specific embodiment
The embodiment of the present invention:A kind of method for making microwave antenna reflecting surface of the present invention can be used for the prior art In 0.7 meter of microwave antenna reflecting surface produced and implemented, during implementation, carry out in the steps below:
The first step is first to install one in the upper mould piece bottom outside for routinely making microwave antenna reflecting surface for /V The blank holder (blank holder is annular shape, and specific size makes according to reflecting surface size) of flat side operation mold, by flat side operation mould The one side of the blank holder horizontal direction of tool is fixedly connected with the upper mould piece of flat side operation mold, and by the opposite side of its horizontal direction Using the flat spring in operation mold with it is flat while operation mold upper mould piece be connected, conventionally used for make microwave antenna reflecting surface Lower module in one punch-pin of extending of installation, and punch-pin of extending is fabricated to the radian with microwave antenna reflecting surface intrados Match somebody with somebody, by blank 12 be clamped in the flat blank holder in operation mold and it is flat while operation mold lower module between, fix flat side The upper mould piece of operation mold and lower module, can be in punch-pin and the blank holder surface smear vegetable oil of extending in order to be more favorable for being molded Or industrial emulsion oil.Using existing commercially available oil cylinder (such as oil cylinder of tetra- column press of Y32-250) by extending in lower module Punch-pin moves up, during punch-pin of extending moves up, 12 gradual deformation of blank;When the upper mould piece and lower die of flat side operation mold When part is held out against, the curved surface forming of part, while complete flat side 10 and turn down operation, obtain semi-finished product 13.Second step be adjust it is vertical The flat side 10 of part is clamped in the flanging of stile operation mold by the gap of the upper mould piece of side operation mold and lower module horizontal direction Between circle and the lower module of stile operation mold, the lower module of stile operation mold is fixed.Using oil cylinder by stile operation mould The upper mould piece of tool moves down, and the edge of part is turned down along the upper mould piece of stile operation mold and the gap of lower module horizontal direction, It is finally completed stile 11 to extend operation, obtains finished product 14.
According to the above method build the present invention it is a kind of make microwave antenna reflecting surface mold be:The mold is by putting down Side operation mold and stile operation mold two parts are formed, and as depicted in figs. 1 and 2, flat side operation mold is included conventionally used for system Make the upper mould piece 1 of the flat side operation mold of microwave antenna reflecting surface and lower module 2, in 1 bottom of upper mould piece of flat side operation mold The blank holder 3 of flat side operation mold is installed in outside, by the one side of flat 3 horizontal direction of blank holder in operation mold with it is flat while operation The upper mould piece 1 of mold is fixedly connected, by the opposite side of flat 3 horizontal direction of blank holder in operation mold by it is flat while operation mold Spring 4 be connected with the upper mould piece 1 of flat side operation mold, flat side operation mold 1 bottom inside of upper mould piece connection and microwave Supporting block 5 (can be welded on 1 bottom inside of upper mould piece or be fabricated to by the matched supporting block 5 of radian of antenna reflective face extrados The structure of one), in the lower module 2 of flat side operation mold installation with the radian of microwave antenna reflecting surface intrados is matched draws Stretch punch-pin 6.As shown in Fig. 2, stile operation mold includes the stile operation mold conventionally used for making microwave antenna reflecting surface Upper mould piece 1.1 and lower module 2.1, in the flanging of 1.1 bottom outside of the upper mould piece installation stile operation mold of stile operation mold Circle 3.1, by the one side of 3.1 horizontal direction of blank holder of stile operation mold and 1.1 company of fixation of upper mould piece of stile operation mold It connects, the opposite side of 3.1 horizontal direction of blank holder of stile operation mold is made by the spring 4.1 of stile operation mold with stile The upper mould piece 1.1 of industry mold connects, and a block pressur plate 7 is installed in 1.1 bottom of upper mould piece of stile operation mold, in stile operation mould Gap (the specifically reserved gap of horizontal direction is reserved between the upper mould piece 1.1 of tool and the lower module 2.1 of stile operation mold Width is equal to the thickness of microwave antenna reflecting surface stile 11).
In order to provide support and /V to reflecting surface, the reliability that inventive die uses further is improved, can stood One block of cavity plate 8 of connection installation, the side height of cavity plate 8 is fabricated to than stile operation mould in the lower module 2.1 of side operation mold The height of the lower module 2.1 of tool is low, and the difference in height of the two is greater than or equal to the most long stile length of microwave antenna reflecting surface.
Reflecting surface damage after being molded in order to prevent, and finished product easy to disassemble, improve work efficiency, can pacify in cavity plate 8 Load and unload flitch 9.
Embodiments of the present invention are not limited to above-described embodiment, the various changes made on the premise of invention objective is not departed from Change the protection domain for belonging to invention.

Claims (4)

  1. A kind of 1. method for making microwave antenna reflecting surface, it is characterised in that:This method comprises the following steps:
    A, part curved surface forming and the fold of flat side:The first upper mould piece bottom outside installation in flat side operation mold is used for the pressure of /V Flange, by the one side of the flat blank holder horizontal direction in operation mold with it is flat while operation mold upper mould piece be fixedly connected, and will The opposite side of its horizontal direction using the flat spring in operation mold with it is flat while operation mold upper mould piece be connected, in flat side operation One and the radian matched punch-pin of extending of microwave antenna reflecting surface intrados in the lower module of mold are installed, blank is clamped The flat blank holder in operation mold and it is flat while operation mold lower module between, fix flat side operation mold upper mould piece and The lower module of flat side operation mold;The punch-pin of extending in the lower module of flat side operation mold is moved up using oil cylinder, it is convex extending During mould moves up, the gradual deformation of blank;The lower module top of operation mold when flat upper mould piece peace in operation mold When tight, the curved surface forming of part, while complete flat side fold operation;
    B, stile is extended:It first adjusts between the upper mould piece of stile operation mold and the lower module horizontal direction of stile operation mold The flat side of part is clamped between the blank holder of stile operation mold and the lower module of stile operation mold, fixes stile by gap The lower module of operation mold;The upper mould piece of stile operation mold is moved down using oil cylinder, the edge of part is along stile operation mould The gap of the upper mould piece of tool and the lower module horizontal direction of stile operation mold turns down, and is finally completed stile and extends operation.
  2. 2. a kind of mold for making microwave antenna reflecting surface, it is characterised in that:The mold is by flat side operation mold and stile work Industry mold is formed;
    Flat side operation mold includes upper mould piece(1)With lower module(2), in the upper mould piece of flat side operation mold(1)Bottom outside is set There is blank holder(3), the blank holder of flat side operation mold(3)The one side of horizontal direction and the upper mould piece of flat side operation mold(1)Gu Fixed connection, the blank holder of flat side operation mold(3)The spring that the opposite side of horizontal direction passes through flat side operation mold(4)With flat side The upper mould piece of operation mold(1)Connection, in the upper mould piece of flat side operation mold(1)Bottom inside is equipped with and microwave antenna reflecting surface The matched supporting block of radian of extrados(5), in the lower module of flat side operation mold(2)It is interior be equipped with in microwave antenna reflecting surface The matched punch-pin of extending of the radian of cambered surface(6);
    Stile operation mold includes upper mould piece(1.1)With lower module(2.1), in the upper mould piece of stile operation mold(1.1)Bottom Outside is equipped with the blank holder of stile operation mold(3.1), the blank holder of stile operation mold(3.1)The one side of horizontal direction is with standing The upper mould piece of side operation mold(1.1)It is fixedly connected, the blank holder of stile operation mold(3.1)The opposite side of horizontal direction passes through The spring of stile operation mold(4.1)With the upper mould piece of stile operation mold(1.1)Connection, in the upper mould piece of stile operation mold (1.1)Bottom is equipped with pressing plate(7), in the upper mould piece of stile operation mold(1.1)With the lower module of stile operation mold(2.1)It Between be equipped with horizontal direction gap.
  3. 3. the mold according to claim 2 for making microwave antenna reflecting surface, it is characterised in that:In stile operation mold Lower module(2.1)Inside it is connected with cavity plate(8), cavity plate(8)Side height than stile operation mold lower module(2.1)Height It is low, and difference in height is greater than or equal to the most long stile length of microwave antenna reflecting surface.
  4. 4. the mold according to claim 3 for making microwave antenna reflecting surface, it is characterised in that:In cavity plate(8)Inside it is equipped with Stripper(9).
CN201310652017.0A 2013-12-06 2013-12-06 A kind of method and mold for making microwave antenna reflecting surface Active CN104701631B (en)

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Application Number Priority Date Filing Date Title
CN201310652017.0A CN104701631B (en) 2013-12-06 2013-12-06 A kind of method and mold for making microwave antenna reflecting surface

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Application Number Priority Date Filing Date Title
CN201310652017.0A CN104701631B (en) 2013-12-06 2013-12-06 A kind of method and mold for making microwave antenna reflecting surface

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CN104701631B true CN104701631B (en) 2018-05-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108394118B (en) * 2018-03-02 2019-08-02 商丘工学院 A kind of mechanical material prepares mold
CN111976196A (en) * 2020-08-20 2020-11-24 徐州工程学院 Machining die and manufacturing method thereof

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CN1197308A (en) * 1997-04-22 1998-10-28 詹秀英 Disk edge shaping appts. for satellite antenna
JP3618306B2 (en) * 2001-07-04 2005-02-09 株式会社日立国際電気 Parabolic antenna mirror surface manufacturing method and press molding machine
US6887413B1 (en) * 1998-04-23 2005-05-03 Daimlerchrysler Ag Process for manufacturing a covering or trim part with a directly molded on carrier
CN1615213A (en) * 2002-01-11 2005-05-11 科鲁斯技术有限公司 Method and device for producing a composite product, and composite product produced therewith
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CN1060927A (en) * 1990-10-15 1992-05-06 胡奎生 A kind of forming method of surfacial aerial reflecting curved surface
CN2162002Y (en) * 1993-06-26 1994-04-13 机械电子工业部石家庄第五十四研究所 Hydraulic forming paraboloidal aerial die set
CN1197308A (en) * 1997-04-22 1998-10-28 詹秀英 Disk edge shaping appts. for satellite antenna
US6887413B1 (en) * 1998-04-23 2005-05-03 Daimlerchrysler Ag Process for manufacturing a covering or trim part with a directly molded on carrier
JP3618306B2 (en) * 2001-07-04 2005-02-09 株式会社日立国際電気 Parabolic antenna mirror surface manufacturing method and press molding machine
CN1615213A (en) * 2002-01-11 2005-05-11 科鲁斯技术有限公司 Method and device for producing a composite product, and composite product produced therewith
CN203607546U (en) * 2013-12-06 2014-05-21 贵州振华天通设备有限公司 Mold for fabricating reflecting surface of microwave antenna

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Denomination of invention: A Method and Mold for Making Microwave Antenna Reflective Surface

Effective date of registration: 20231102

Granted publication date: 20180529

Pledgee: China Construction Bank Corporation Guiyang Chengbei sub branch

Pledgor: GUIZHOU ZHENHUA COMMUNICATION EQUIPMENT CO.,LTD.

Registration number: Y2023520000062