CN104698558A - Luminous optical cable and method for manufacturing luminous optical cable - Google Patents
Luminous optical cable and method for manufacturing luminous optical cable Download PDFInfo
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- CN104698558A CN104698558A CN201510157529.9A CN201510157529A CN104698558A CN 104698558 A CN104698558 A CN 104698558A CN 201510157529 A CN201510157529 A CN 201510157529A CN 104698558 A CN104698558 A CN 104698558A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
- G02B6/4432—Protective covering with fibre reinforcements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4479—Manufacturing methods of optical cables
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4479—Manufacturing methods of optical cables
- G02B6/4482—Code or colour marking
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/005—Power cables including optical transmission elements
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Light Guides In General And Applications Therefor (AREA)
- Laminated Bodies (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention belongs to the technical field of cables and materials, and particularly relates to a luminous optical cable and a method for manufacturing the luminous optical cable. The method for manufacturing the luminous optical cable is characterized by comprising the step of manufacturing an optical cable core or an electric cable core, the step of manufacturing a protective layer, the step of manufacturing an inner protective layer, the step of manufacturing a luminous layer and the step of manufacturing a protective layer. Special materials are used in the step of manufacturing the luminous layer. The luminous optical cable and the method for manufacturing the luminous optical cable have the advantages that the product structure is simple, manufacturing is easy, the optical cable can be recognized in bright light and night light conveniently, and construction and maintenance are facilitated.
Description
Technical field
The invention belongs to cable and field of material technology, especially relate to luminous optical cable, luminous cable and preparation method thereof.
Background technology
The use of optical cable or cable is increasing, but, in prior art optical cable and cable in light and half-light while identification difficulty, when look mother was lost efficacy, cannot light identification, bring great trouble to construction and maintainer.
Summary of the invention
In order to solve the problem, the object of the invention is to disclose luminous optical cable, luminous cable and preparation method thereof, they realize by the following technical solutions.
In the invention process example 1, luminous optical cable, it includes optical cable core, the protective seam be coated on outside optical cable core, extrusion molding are coated on sheath outside protective seam, optical cable core by being positioned at the reinforcement of central authorities, the many Loose tube be distributed in parallel or stranded mode outside reinforcement, the wrapping layer wrapped up by many Loose tube formed, and at least has a light transmitting fiber in every root Loose tube; It is characterized in that there is outside described sheath a luminescent layer, the outer extrusion molding of luminescent layer is coated with protective layer; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
In the invention process example 2, luminous optical cable, it includes optical cable core, the protective seam be coated on outside optical cable core, extrusion molding are coated on sheath outside protective seam, optical cable core by be positioned at central authorities reinforcement, to be distributed at least one Loose tube outside reinforcement and at least one gasket for packing in parallel or stranded mode, the wrapping layer many Loose tube and gasket for packing wrapped up formed, and at least has a light transmitting fiber in every root Loose tube; It is characterized in that there is outside described sheath a luminescent layer, the outer extrusion molding of luminescent layer is coated with protective layer; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
In the invention process example 3, luminous optical cable, it includes optical cable core, the protective seam be coated on outside optical cable core, extrusion molding are coated on sheath outside protective seam, optical cable core by being positioned at the reinforcement of central authorities, the many Loose tube be distributed in parallel or stranded mode outside reinforcement, the wrapping layer wrapped up by many Loose tube formed, and at least has a light transmitting fiber in every root Loose tube; Outer extrusion molding is coated with protective layer in luminescent layer, sheath and luminescent layer spaced apart to it is characterized in that having many outside described sheath; Protective layer is transparent.
In the invention process example 4, luminous optical cable, it includes optical cable core, the protective seam be coated on outside optical cable core, extrusion molding are coated on sheath outside protective seam, optical cable core by being positioned at the reinforcement of central authorities, the many Loose tube be distributed in parallel or stranded mode outside reinforcement, the wrapping layer wrapped up by many Loose tube formed, and at least has a light transmitting fiber in every root Loose tube; It is characterized in that the outer rim of described sheath has multiple groove to direction, sheath inner edge depression, in groove, there is luminescent layer, the outer rim of sheath does not have groove, luminescent layer outer rim is positioned on the same face of cylinder, and the outer extrusion molding of sheath, luminescent layer is coated with protective layer; Luminescent layer extrusion molding together with sheath embeds in a groove; Protective layer is transparent.
In the invention process example 5, luminous optical cable, it includes optical cable core, the protective seam be coated on outside optical cable core, extrusion molding are coated on sheath outside protective seam, optical cable core by being positioned at the reinforcement of central authorities, the many Loose tube be distributed in parallel or stranded mode outside reinforcement, the wrapping layer wrapped up by many Loose tube formed, and at least has a light transmitting fiber in every root Loose tube; It is characterized in that the outer rim of described sheath has multiple groove to direction, sheath inner edge depression, have luminescent layer in groove, the outer extrusion molding of sheath, luminescent layer is coated with protective layer; Protective layer is transparent.
In the invention process example 6, luminous optical cable, it includes optical cable core, the protective seam be coated on outside optical cable core, extrusion molding are coated on sheath outside protective seam, optical cable core by being positioned at the reinforcement of central authorities, the many Loose tube be distributed in parallel or stranded mode outside reinforcement, the wrapping layer wrapped up by many Loose tube formed, at least there is in every root Loose tube a fibre ribbon, in every root fibre ribbon, comprise at least one light transmitting fiber; It is characterized in that there is outside described sheath a luminescent layer, the outer extrusion molding of luminescent layer is coated with protective layer; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
In the invention process example 7, luminous cable, it includes cable conductor, the protective seam be coated on outside cable conductor, extrusion molding are coated on sheath outside protective seam, cable conductor by be positioned at central authorities reinforcement, to be distributed in many Loose tube outside reinforcement and at least two transmission pressures in parallel or stranded mode, the wrapping layer many Loose tube and transmission pressure wrapped up formed, and at least has a light transmitting fiber in every root Loose tube; The insulation course that every root transmission pressure is coated on outside conductor by conductor, extrusion molding is formed; It is characterized in that there is outside described sheath a luminescent layer, the outer extrusion molding of luminescent layer is coated with protective layer; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that being filled with in described Loose tube greasy for preventing water or water-proofing powder or water blocking yarn or other material water-proof material.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that being filled with in the gap of described optical cable core or cable conductor greasy for preventing water or water-proofing powder or water blocking yarn or other material water-proof material.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described protective seam is waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described wrapping layer is that yarn pricked by polyester or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described reinforcement is steel wire or fiberglass-reinforced plastic lever or polypropylene or tygon.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described Loose tube is polybutylene terephthalate or modified polypropene.
Luminous optical cable described in above-mentioned embodiment, is characterized in that the material of described gasket for packing is polypropylene or tygon.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described sheath is Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon; The thickness of sheath is 0.6 ~ 2.0mm.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described protective layer is transparent PVC or transparent PMMA or transparent PC or transparent ABS; PVC is the abbreviation of Polyvinylchloride, and PMMA is transparent organic glass, and chemical composition is polymethyl methacrylate; PC is the abbreviation of polycarbonate resin; The thickness of protective layer is 0.3 ~ 1.0mm.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, it is characterized in that described luminescent layer is made by luminous ribbon, described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape, and it is attached to outside sheath by the mode bondd or be wound around.
Or the luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that described luminescent layer by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part.
Or, luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, it is characterized in that described luminescent layer by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange; Described luminescent layer is extruded outside sheath by the mode of extrusion molding.
In the present invention, the method for making of luminous optical cable, luminous cable is explained in detail in each embodiment.
Luminous optical cable in the present invention, luminous cable are owing to being provided with luminescent layer, and owing to having color masterbatch or xenogenesis color in luminescent layer, therefore luminescent layer can identify by day; In the present invention, owing to having luminescent substance in noctilucence in luminescent layer, therefore also can be identified easily in the dark; In addition, owing to wherein there is glass microballoon, even if therefore color masterbatch lost efficacy and under recognizing the inoperative condition of noctilucence composition, during illumination, glass microballoon also can produce extremely strong reflective, no matter therefore by day or in night, can be identified easily, be very easy to inspection, construction, maintain and repair methods work.
The present invention has following main beneficial effect: product structure is simple, be easy to make, can be identified in light and noctilucence easily, constructability and maintenance.
Accompanying drawing explanation
Fig. 1 is the cross-sectional structure schematic diagram of the invention process example 1.
Fig. 2 is the cross-sectional structure schematic diagram of the invention process example 2.
Fig. 3 is the cross-sectional structure schematic diagram of the invention process example 3.
Fig. 4 is the cross-sectional structure schematic diagram of the invention process example 4.
Fig. 5 is the cross-sectional structure schematic diagram of the invention process example 5.
Fig. 6 is the cross-sectional structure schematic diagram of the invention process example 6.
Fig. 7 is the cross-sectional structure schematic diagram of the invention process example 7.
Embodiment
embodiment 1
Ask for an interview Fig. 1, luminous optical cable, it includes optical cable core, the protective seam 5 be coated on outside optical cable core, extrusion molding are coated on sheath 6 outside protective seam, optical cable core by being positioned at the reinforcement 3 of central authorities, the many Loose tube 2 be distributed in parallel or stranded mode outside reinforcement, the wrapping layer 4 wrapped up by many Loose tube formed, and at least has a light transmitting fiber 1 in every root Loose tube; It is characterized in that there is outside described sheath a luminescent layer 7, the outer extrusion molding of luminescent layer is coated with protective layer 8; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
Luminous optical cable described above, have in five Loose tube, every root Loose tube and there is six roots of sensation light transmitting fiber, the light transmitting fiber can in other many Loose tube, every root Loose tube with other quantity can be had as required, as long as more than a light transmitting fiber in every root Loose tube.
Luminous optical cable described above, it is characterized in that described luminescent layer is made by luminous ribbon, described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape, it be by the mode of bonding or spiral winding or longitudinally coated mode be attached to outside sheath.
Light emitting cloth described above or reflective cloth or reflective tape or speedily carry out rescue work and take Special light reflecting ribbon, can buy from following webpage.
Luminous adhesive tape described above can be buied from following webpage.
Noctilucence joint strip described above or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape or Luminous adhesive tape can be buied from following webpage.
Luminous optical cable described above, is characterized in that described luminescent layer by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described luminescent layer is extruded outside sheath by the mode of extrusion molding.
Luminous optical cable described above, it is characterized in that described luminescent layer by weight optimum formula be include following starting material: Al
2o
3: 28 parts, BaCO
3: 3 parts, SrCO
3: 35 parts, HBO
3: 2 parts, B
2o
3: 1.5 parts, MgO:0.8 part, NaCl:0.7 part, Eu
2o
3: 1.0 parts, Cu
2o:18 part, Nd
2o
3: 0.2 part, ZnO:0.2 part, Li
2o:0.2 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 3 parts, fineness is 300 ~ 600 object glass microballoons: 40 parts, the material the same with sheath material: 375 parts, commercial polyethylene color masterbatch: 2 parts.
The formula of above-mentioned emitting layer material, obtains following data through test.
Luminous optical cable described above, it is characterized in that described luminescent layer by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange; Described luminescent layer is extruded outside sheath by the mode of extrusion molding.
Luminous optical cable described above, it is characterized in that described luminescent layer by weight optimum formula be include following starting material: fineness is 300 ~ 600 object glass microballoons: 30 parts, the material the same with sheath material: 68 parts, commercial polyethylene color masterbatch: 2 parts; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange.
The method for making of luminous optical cable, is characterized in that it comprises following steps:
Make the step of optical cable core: by least one G.652 or G.653 or G.654 or G.655 or G.656 or G.657 or A1a or A1b or A1c or A1d light transmitting fiber be placed in the space of the inner hollow that the polybutylene terephthalate of melting or modified polypropene are formed by secondary coated extruding machine, form Loose tube, described Loose tube external diameter is 5 ~ 10 times of Loose tube wall thickness; Repeated multiple times operation, forms many Loose tube; Get many Loose tube of above-mentioned production, the steel wire buied in advance or fiberglass-reinforced plastic lever and polyester and prick yarn or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt, steel wire or fiberglass-reinforced plastic lever are placed on central authorities, by many Loose tube with parallel or stranded mode be placed on reinforcement outer, polyester pricked yarn or polyamide fibre prick yarn or nylon prick yarn or polyester belt closely coil wrapping form optical cable core outward at many Loose tube, the pitch of coil wrapping is 30 ~ 80mm;
Make the step of protective seam: get waterstop or nonwoven fabrics or polyester belt helical coated and form protective seam outside above-mentioned formed optical cable core, overlap joint Duplication during helical coated is 15% ~ 25%; Or get waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band to be longitudinally coated on outside above-mentioned formed optical cable core and to form protective seam, having lap width time longitudinally coated is 2 ~ 4mm; Overlap joint Duplication refers to the ratio of the width of lap width and band;
Make the step of sheath: get Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon, be coated on outside protective seam with the thickness extrusion molding of 0.6 ~ 2.0mm and form sheath;
Make the step of luminescent layer: get luminous ribbon bonding or spiral winding mode or longitudinally coated mode be attached to sheath and form luminescent layer outward, described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, include following starting material: by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange;
Make the step of protective layer: get transparent PVC or transparent PMMA or transparent PC or transparent ABS integral extrusion and be coated on luminescent layer and form protective layer outward, complete the making of luminous optical cable; The thickness of protective layer is 0.3 ~ 1.0mm.
embodiment 2
Ask for an interview Fig. 2, luminous optical cable, it includes optical cable core, the protective seam 5 be coated on outside optical cable core, extrusion molding are coated on sheath 6 outside protective seam, optical cable core by be positioned at central authorities reinforcement 3, to be distributed at least one Loose tube 2 outside reinforcement and at least one gasket for packing 9 in parallel or stranded mode, the wrapping layer 4 many Loose tube and gasket for packing wrapped up formed, and at least has a light transmitting fiber 1 in every root Loose tube; It is characterized in that there is outside described sheath a luminescent layer 7, the outer extrusion molding of luminescent layer is coated with protective layer 8; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
Luminous optical cable described in this embodiment, have in three Loose tube, every root Loose tube and there is six roots of sensation light transmitting fiber, the light transmitting fiber can in other many Loose tube, every root Loose tube with other quantity can be had as required, as long as more than a light transmitting fiber in every root Loose tube; Gasket for packing quantity is two, and also can be is at least other radical of one.
Luminous optical cable described in this embodiment, described luminescent layer, its material and coated mode can with embodiments 1.
The method for making of the luminous optical cable in the present invention, substantially with embodiment 1, difference is to make in the step of optical cable core, will be partially filled rope and substitute Loose tube, and make wrapper material envelope Loose tube and gasket for packing simultaneously.
embodiment 3
Ask for an interview Fig. 3, luminous optical cable, it includes optical cable core, the protective seam 5 be coated on outside optical cable core, extrusion molding are coated on sheath 6 outside protective seam, optical cable core by being positioned at the reinforcement 3 of central authorities, the many Loose tube 2 be distributed in parallel or stranded mode outside reinforcement, the wrapping layer 4 wrapped up by many Loose tube formed, and at least has a light transmitting fiber 1 in every root Loose tube; Outer extrusion molding is coated with protective layer 8 in luminescent layer 7, sheath and luminescent layer spaced apart to it is characterized in that having many outside described sheath; Protective layer is transparent.
Luminous optical cable described above, have in five Loose tube, every root Loose tube and there is six roots of sensation light transmitting fiber, the light transmitting fiber can in other many Loose tube, every root Loose tube with other quantity can be had as required, as long as more than a light transmitting fiber in every root Loose tube.
Luminous optical cable described in this embodiment, described luminescent layer, its material can with embodiment 1; When using tape, be pasted onto outside sheath; When using the material of special formulation, be extruded into strip and be attached to outside sheath.
The method for making of luminous optical cable, is characterized in that it comprises following steps:
Make the step of optical cable core: by least one G.652 or G.653 or G.654 or G.655 or G.656 or G.657 or A1a or A1b or A1c or A1d light transmitting fiber be placed in the space of the inner hollow that the polybutylene terephthalate of melting or modified polypropene are formed by secondary coated extruding machine, form Loose tube, described Loose tube external diameter is 5 ~ 10 times of Loose tube wall thickness; Repeated multiple times operation, forms many Loose tube; Get many Loose tube of above-mentioned production, the steel wire buied in advance or fiberglass-reinforced plastic lever and polyester and prick yarn or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt, steel wire or fiberglass-reinforced plastic lever are placed on central authorities, by many Loose tube with parallel or stranded mode be placed on reinforcement outer, polyester pricked yarn or polyamide fibre prick yarn or nylon prick yarn or polyester belt closely coil wrapping form optical cable core outward at many Loose tube, the pitch of coil wrapping is 30 ~ 80mm;
Make the step of protective seam: get waterstop or nonwoven fabrics or polyester belt helical coated and form protective seam outside above-mentioned formed optical cable core, overlap joint Duplication during helical coated is 15% ~ 25%; Or get waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band to be longitudinally coated on outside above-mentioned formed optical cable core and to form protective seam, having lap width time longitudinally coated is 2 ~ 4mm; Overlap joint Duplication refers to the ratio of the width of lap width and band;
Make the step of sheath: get Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon, be coated on outside protective seam with the thickness extrusion molding of 0.6 ~ 2.0mm and form sheath;
Make the step of luminescent layer: get luminous ribbon bonding and be attached to the luminescent layer that sheath profile distributes at interval; Described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape; Or by the string light layer that the luminescent material of extrusion molding 0.2 ~ 1.0mm is opened at interval in sheath profile, described luminescent material by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Or by the string light layer that the luminescent material of extrusion molding 0.2 ~ 1.0mm is opened at interval in sheath profile, described luminescent material by weight, include following starting material: by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange;
Make the step of protective layer: get transparent PVC or transparent PMMA or transparent PC or transparent ABS integral extrusion is coated on luminescent layer and sheath forms protective layer outward, complete the making of luminous optical cable; The thickness of protective layer is 0.3 ~ 1.0mm.
embodiment 4
Ask for an interview Fig. 4, luminous optical cable, it includes optical cable core, the protective seam 5 be coated on outside optical cable core, extrusion molding are coated on sheath 6 outside protective seam, optical cable core by being positioned at the reinforcement 3 of central authorities, the many Loose tube 2 be distributed in parallel or stranded mode outside reinforcement, the wrapping layer 4 wrapped up by many Loose tube formed, and at least has a light transmitting fiber 1 in every root Loose tube; It is characterized in that the outer rim of described sheath has multiple groove 10 to direction, sheath inner edge depression, there is in groove luminescent layer 7, the outer rim of sheath does not have groove, luminescent layer outer rim is positioned on the same face of cylinder, and the outer extrusion molding of sheath, luminescent layer is coated with protective layer 8; Luminescent layer extrusion molding together with sheath embeds in a groove; Protective layer is transparent.
Luminous optical cable described above, have in five Loose tube, every root Loose tube and there is six roots of sensation light transmitting fiber, the light transmitting fiber can in other many Loose tube, every root Loose tube with other quantity can be had as required, as long as more than a light transmitting fiber in every root Loose tube.
Luminous optical cable described in this embodiment, described luminescent layer, its material can with embodiment 1; When using tape, paste in a groove; When using the material of special formulation, be that extrusion molding or injection moulding enter in groove.
The method for making of luminous optical cable, is characterized in that it comprises following steps:
Make the step of optical cable core: by least one G.652 or G.653 or G.654 or G.655 or G.656 or G.657 or A1a or A1b or A1c or A1d light transmitting fiber be placed in the space of the inner hollow that the polybutylene terephthalate of melting or modified polypropene are formed by secondary coated extruding machine, form Loose tube, described Loose tube external diameter is 5 ~ 10 times of Loose tube wall thickness; Repeated multiple times operation, forms many Loose tube; Get many Loose tube of above-mentioned production, the steel wire buied in advance or fiberglass-reinforced plastic lever and polyester and prick yarn or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt, steel wire or fiberglass-reinforced plastic lever are placed on central authorities, by many Loose tube with parallel or stranded mode be placed on reinforcement outer, polyester pricked yarn or polyamide fibre prick yarn or nylon prick yarn or polyester belt closely coil wrapping form optical cable core outward at many Loose tube, the pitch of coil wrapping is 30 ~ 80mm;
Make the step of protective seam: get waterstop or nonwoven fabrics or polyester belt helical coated and form protective seam outside above-mentioned formed optical cable core, overlap joint Duplication during helical coated is 15% ~ 25%; Or get waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band to be longitudinally coated on outside above-mentioned formed optical cable core and to form protective seam, having lap width time longitudinally coated is 2 ~ 4mm; Overlap joint Duplication refers to the ratio of the width of lap width and band;
Make the step of sheath: get Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon, be coated on outside protective seam form sheath with the thickness extrusion molding of 0.6 ~ 2.0mm, the outer rim of sheath extrudes into multiple groove to direction, sheath inner edge depression by mould;
Make the step of luminescent layer: get luminous ribbon and be bonded in the luminescent layer that in groove, formation is spaced apart; Described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape, and the outer rim of sheath does not have groove, luminescent layer outer rim is positioned on the same face of cylinder; Or form isolated string light layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm in groove, described luminescent material by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part, and the outer rim of sheath does not have groove, luminescent layer outer rim is positioned on the same face of cylinder; Or in groove, form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm, described luminescent material by weight, include following starting material: by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange, and the outer rim of sheath does not have groove, luminescent layer outer rim is positioned on the same face of cylinder;
Make the step of protective layer: get transparent PVC or transparent PMMA or transparent PC or transparent ABS integral extrusion is coated on luminescent layer and sheath forms protective layer outward, complete the making of luminous optical cable; The thickness of protective layer is 0.3 ~ 1.0mm.
embodiment 5
Ask for an interview Fig. 5, luminous optical cable, it includes optical cable core, the protective seam 5 be coated on outside optical cable core, extrusion molding are coated on sheath 6 outside protective seam, optical cable core by being positioned at the reinforcement 3 of central authorities, the many Loose tube 2 be distributed in parallel or stranded mode outside reinforcement, the wrapping layer 4 wrapped up by many Loose tube formed, and at least has a light transmitting fiber 1 in every root Loose tube; It is characterized in that the outer rim of described sheath has multiple groove 10 to direction, sheath inner edge depression, have luminescent layer 7 in groove, the outer extrusion molding of sheath, luminescent layer is coated with protective layer 8; Protective layer is transparent.
Luminous optical cable described above, have in five Loose tube, every root Loose tube and there is six roots of sensation light transmitting fiber, the light transmitting fiber can in other many Loose tube, every root Loose tube with other quantity can be had as required, as long as more than a light transmitting fiber in every root Loose tube.
Luminous optical cable described in this embodiment, described luminescent layer, its material can with embodiment 1; When using tape, paste in a groove; When using the material of special formulation, be that extrusion molding or injection moulding enter in groove.
The method for making of luminous optical cable, substantially with embodiment 4, difference is: luminescent layer can be that discord groove type is integral; It can also be the periphery that protrusion or recessed sheath outer rim are formed.
embodiment 6
Ask for an interview Fig. 6, luminous optical cable, it includes optical cable core, the protective seam 5 be coated on outside optical cable core, extrusion molding are coated on sheath 6 outside protective seam, optical cable core by being positioned at the reinforcement 3 of central authorities, the many Loose tube 2 be distributed in parallel or stranded mode outside reinforcement, the wrapping layer 4 wrapped up by many Loose tube formed, at least there is in every root Loose tube a fibre ribbon, in every root fibre ribbon, comprise at least one light transmitting fiber 1; It is characterized in that there is outside described sheath a luminescent layer 7, the outer extrusion molding of luminescent layer is coated with protective layer 8; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
Luminous optical cable described above, have in five Loose tube, every root Loose tube and there are four fibre ribbons, there are in every root fibre ribbon four light transmitting fibers, the photoconduction fibre ribbons that can have more than other quantity of one can also be had in other many Loose tube, every root Loose tube as required, at least there is in every root fibre ribbon a light transmitting fiber.
Luminous optical cable described in this embodiment, described luminescent layer, its material and coated mode can with embodiments 1.
The method for making of luminous optical cable, substantially with embodiment 1, difference is: Loose tube is fibre ribbon, and light transmitting fiber is arranged in fibre ribbon.
embodiment 7
Ask for an interview Fig. 7, luminous cable, it includes cable conductor, the protective seam 5 be coated on outside cable conductor, extrusion molding are coated on sheath 6 outside protective seam, cable conductor by be positioned at central authorities reinforcement 3, to be distributed in many Loose tube 2 outside reinforcement and at least two transmission pressures in parallel or stranded mode, the wrapping layer 4 many Loose tube and transmission pressure wrapped up formed, and at least has a light transmitting fiber 1 in every root Loose tube; The insulation course 91 that every root transmission pressure is coated on outside conductor by conductor 92, extrusion molding is formed; It is characterized in that there is outside described sheath a luminescent layer 7, the outer extrusion molding of luminescent layer is coated with protective layer 8; Sheath integral coating is lived by luminescent layer; Protective layer is transparent.
Luminous optical cable described in this embodiment, described luminescent layer, its material and coated mode can with embodiments 1.
In this embodiment, part Loose tube can also be filled rope and replaced; Can also resemble in Loose tube embodiment 6 and have fibre ribbon, light transmitting fiber is arranged in fibre ribbon.
In this embodiment, Loose tube can not also be had, Loose tube is replaced by transmission pressure completely, now, luminous cable, it includes cable conductor, the protective seam be coated on outside cable conductor, extrusion molding are coated on sheath outside protective seam, cable conductor by being positioned at the reinforcement of central authorities, the many transmission pressures be distributed in parallel or stranded mode outside reinforcement, the wrapping layer wrapped up by many transmission pressures formed; The insulation course that every root transmission pressure is coated on outside conductor by conductor, extrusion molding is formed; It is characterized in that there is outside described sheath a luminescent layer, the outer extrusion molding of luminescent layer is coated with protective layer; Sheath integral coating is lived by luminescent layer.
Further, in this embodiment, when having Loose tube in cable core, transmission pressure can also be replaced by a part of gasket for packing.
Further, in the above-mentioned embodiment of this embodiment, the formation of sheath, luminescent layer, material can resemble embodiment 1 to embodiment 6 any one identical structural shape.
In this embodiment, enough bear ability because conductor has, therefore central reinforce member can not need to add, or substitute with packing material.
The method for making of luminous cable, is characterized in that it comprises following steps:
Make the step of cable conductor: by least one G.652 or G.653 or G.654 or G.655 or G.656 or G.657 or A1a or A1b or A1c or A1d light transmitting fiber be placed in the space of the inner hollow that the polybutylene terephthalate of melting or modified polypropene are formed by secondary coated extruding machine, form Loose tube, described Loose tube external diameter is 5 ~ 10 times of Loose tube wall thickness, repeated multiple times operation, forms many Loose tube, get the transmission pressure that the many insulation courses be coated on outside conductor by conductor and extrusion molding are formed, many Loose tube of above-mentioned production, the steel wire buied in advance or fiberglass-reinforced plastic lever, and yarn pricked by polyester or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt, steel wire or fiberglass-reinforced plastic lever are placed on central authorities, many Loose tube and many transmission pressures are placed on outside reinforcement in parallel or stranded mode, polyester is pricked yarn or polyamide fibre prick yarn or nylon prick yarn or polyester belt closely coil wrapping form cable conductor outward at many Loose tube and many transmission pressures, the pitch of coil wrapping is 30 ~ 80mm,
Make the step of protective seam: get waterstop or nonwoven fabrics or polyester belt helical coated and form protective seam outside above-mentioned formed cable conductor, overlap joint Duplication during helical coated is 15% ~ 25%; Or get waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band to be longitudinally coated on outside above-mentioned formed cable conductor and to form protective seam, having lap width time longitudinally coated is 2 ~ 4mm; Overlap joint Duplication refers to the ratio of the width of lap width and band;
Make the step of sheath: get Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon, be coated on outside protective seam with the thickness extrusion molding of 0.6 ~ 2.0mm and form sheath;
Make the step of luminescent layer: get luminous ribbon bonding or spiral winding mode or longitudinally coated mode be attached to sheath and form luminescent layer outward, described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, include following starting material: by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange;
Make the step of protective layer: get transparent PVC or transparent PMMA or transparent PC or transparent ABS integral extrusion and be coated on luminescent layer and form protective layer outward, complete the making of luminous cable; The thickness of protective layer is 0.3 ~ 1.0mm.
When cable conductor is other pattern described above, the method for making of luminous cable can realize in the combination of reference implementation example 1 to embodiment 6 and said method completely.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that being filled with in described Loose tube greasy for preventing water or water-proofing powder or water blocking yarn or other material water-proof material.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that being filled with in the gap of described optical cable core or cable conductor greasy for preventing water or water-proofing powder or water blocking yarn or other material water-proof material.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described protective seam is waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described wrapping layer is that yarn pricked by polyester or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described reinforcement is steel wire or fiberglass-reinforced plastic lever or polypropylene or tygon.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described Loose tube is polybutylene terephthalate or modified polypropene.
Luminous optical cable described in above-mentioned embodiment, is characterized in that the material of described gasket for packing is polypropylene or tygon.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described sheath is Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon; The thickness of sheath is 0.6 ~ 2.0mm.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that the material of described protective layer is transparent PVC or transparent PMMA or transparent PC or transparent ABS; PVC is the abbreviation of Polyvinylchloride, and PMMA is transparent organic glass, and chemical composition is polymethyl methacrylate; PC is the abbreviation of polycarbonate resin; The thickness of protective layer is 0.3 ~ 1.0mm.
Luminous optical cable described in above-mentioned arbitrary embodiment or luminous cable, is characterized in that described light transmitting fiber is single-mode fiber or multimode optical fiber, described single-mode fiber be G.652, G.653, G.654, G.655, G.656, G.657 in any one; Described multimode optical fiber is any one in A1a, A1b, A1c, A1d.
Luminous optical cable in the present invention, luminous cable are owing to being provided with luminescent layer, and owing to having color masterbatch or xenogenesis color in luminescent layer, therefore luminescent layer can identify by day; In the present invention, owing to having luminescent substance in noctilucence in luminescent layer, therefore also can be identified easily in the dark; In addition, owing to wherein there is glass microballoon, even if therefore color masterbatch lost efficacy and under recognizing the inoperative condition of noctilucence composition, during illumination, glass microballoon also can produce extremely strong reflective, no matter therefore by day or in night, can be identified easily, be very easy to inspection, construction, maintain and repair methods work; Even if optical, electrical cable is also easy to identify at height in the air.
The present invention has following main beneficial effect: product structure is simple, be easy to make, can be identified in light and noctilucence easily, constructability and maintenance.
The present invention is not limited to above-mentioned preferred forms, and should be appreciated that design of the present invention can be implemented to use by other various forms, they drop in protection scope of the present invention equally.
Claims (5)
1. the method for making of luminous optical cable, is characterized in that it comprises following steps:
Make the step of optical cable core: by least one G.652 or G.653 or G.654 or G.655 or G.656 or G.657 or A1a or A1b or A1c or A1d light transmitting fiber be placed in the space of the inner hollow that the polybutylene terephthalate of melting or modified polypropene are formed by secondary coated extruding machine, form Loose tube, described Loose tube external diameter is 5 ~ 10 times of Loose tube wall thickness; Repeated multiple times operation, forms many Loose tube; Get many Loose tube of above-mentioned production, the steel wire buied in advance or fiberglass-reinforced plastic lever and polyester and prick yarn or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt, steel wire or fiberglass-reinforced plastic lever are placed on central authorities, by many Loose tube with parallel or stranded mode be placed on reinforcement outer, polyester pricked yarn or polyamide fibre prick yarn or nylon prick yarn or polyester belt closely coil wrapping form optical cable core outward at many Loose tube, the pitch of coil wrapping is 30 ~ 80mm;
Make the step of protective seam: get waterstop or nonwoven fabrics or polyester belt helical coated and form protective seam outside above-mentioned formed optical cable core, overlap joint Duplication during helical coated is 15% ~ 25%; Or get waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band to be longitudinally coated on outside above-mentioned formed optical cable core and to form protective seam, having lap width time longitudinally coated is 2 ~ 4mm; Overlap joint Duplication refers to the ratio of the width of lap width and band;
Make the step of sheath: get Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon, be coated on outside protective seam with the thickness extrusion molding of 0.6 ~ 2.0mm and form sheath;
Make the step of luminescent layer: get luminous ribbon bonding or spiral winding mode or longitudinally coated mode be attached to sheath and form luminescent layer outward, described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, include following starting material: by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange;
Make the step of protective layer: get transparent PVC or transparent PMMA or transparent PC or transparent ABS integral extrusion and be coated on luminescent layer and form protective layer outward, complete the making of luminous optical cable; The thickness of protective layer is 0.3 ~ 1.0mm.
2. the method for making of luminous optical cable, is characterized in that it comprises following steps:
Make the step of optical cable core: by least one G.652 or G.653 or G.654 or G.655 or G.656 or G.657 or A1a or A1b or A1c or A1d light transmitting fiber be placed in the space of the inner hollow that the polybutylene terephthalate of melting or modified polypropene are formed by secondary coated extruding machine, form Loose tube, described Loose tube external diameter is 5 ~ 10 times of Loose tube wall thickness; Repeated multiple times operation, forms many Loose tube; Get many Loose tube of above-mentioned production, the steel wire buied in advance or fiberglass-reinforced plastic lever and polyester to prick yarn or polyamide fibre and prick at least one gasket for packing that yarn or nylon prick yarn or polyester belt, pre-manufactured, steel wire or fiberglass-reinforced plastic lever are placed on central authorities, by many Loose tube and at least one gasket for packing with parallel or stranded mode be placed on reinforcement outer, polyester pricked yarn or polyamide fibre prick yarn or nylon prick yarn or polyester belt closely coil wrapping form optical cable core outward at many Loose tube and gasket for packing, the pitch of coil wrapping is 30 ~ 80mm;
Make the step of protective seam: get waterstop or nonwoven fabrics or polyester belt helical coated and form protective seam outside above-mentioned formed optical cable core, overlap joint Duplication during helical coated is 15% ~ 25%; Or get waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band to be longitudinally coated on outside above-mentioned formed optical cable core and to form protective seam, having lap width time longitudinally coated is 2 ~ 4mm; Overlap joint Duplication refers to the ratio of the width of lap width and band;
Make the step of sheath: get Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon, be coated on outside protective seam with the thickness extrusion molding of 0.6 ~ 2.0mm and form sheath;
Make the step of luminescent layer: get luminous ribbon bonding or spiral winding mode or longitudinally coated mode be attached to sheath and form luminescent layer outward, described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, include following starting material: by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange;
Make the step of protective layer: get transparent PVC or transparent PMMA or transparent PC or transparent ABS integral extrusion and be coated on luminescent layer and form protective layer outward, complete the making of luminous optical cable; The thickness of protective layer is 0.3 ~ 1.0mm.
3. the method for making of luminous cable, is characterized in that it comprises following steps:
Make the step of cable conductor: by least one G.652 or G.653 or G.654 or G.655 or G.656 or G.657 or A1a or A1b or A1c or A1d light transmitting fiber be placed in the space of the inner hollow that the polybutylene terephthalate of melting or modified polypropene are formed by secondary coated extruding machine, form Loose tube, described Loose tube external diameter is 5 ~ 10 times of Loose tube wall thickness, repeated multiple times operation, forms many Loose tube, get the transmission pressure that the many insulation courses be coated on outside conductor by conductor and extrusion molding are formed, many Loose tube of above-mentioned production, the steel wire buied in advance or fiberglass-reinforced plastic lever, and yarn pricked by polyester or yarn pricked by polyamide fibre or nylon pricks yarn or polyester belt, steel wire or fiberglass-reinforced plastic lever are placed on central authorities, many Loose tube and many transmission pressures are placed on outside reinforcement in parallel or stranded mode, polyester is pricked yarn or polyamide fibre prick yarn or nylon prick yarn or polyester belt closely coil wrapping form cable conductor outward at many Loose tube and many transmission pressures, the pitch of coil wrapping is 30 ~ 80mm,
Make the step of protective seam: get waterstop or nonwoven fabrics or polyester belt helical coated and form protective seam outside above-mentioned formed cable conductor, overlap joint Duplication during helical coated is 15% ~ 25%; Or get waterstop or nonwoven fabrics or polyester belt or mica tape or compound aluminium strip or compound copper strips or composite steel band to be longitudinally coated on outside above-mentioned formed cable conductor and to form protective seam, having lap width time longitudinally coated is 2 ~ 4mm; Overlap joint Duplication refers to the ratio of the width of lap width and band;
Make the step of sheath: get Low Density Polyethylene or medium density polyethylene or high density polyethylene or Polyvinylchloride or polypropylene or low smoke and zero halogen tygon, be coated on outside protective seam with the thickness extrusion molding of 0.6 ~ 2.0mm and form sheath;
Make the step of luminescent layer: get luminous ribbon bonding or spiral winding mode or longitudinally coated mode be attached to sheath and form luminescent layer outward, described luminous ribbon is that light emitting cloth or reflective cloth or reflective tape or speedily carry out rescue work takes Special light reflecting ribbon or Luminous adhesive tape or noctilucence joint strip or decor Noctilucent strip or noctilucence adhesive tape or fluorescent adhesive tape; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, includes following starting material: Al
2o
3: 25 ~ 30 parts, BaCO
3: 2 ~ 4 parts, SrCO
3: 30 ~ 40 parts, HBO
3: 1 ~ 3 part, B
2o
3: 1 ~ 2 part, MgO:0.5 ~ 1.0 part, NaCl:0.6 ~ 0.8 part, Eu
2o
3: 0.8 ~ 1.2 part, Cu
2o:15 ~ 20 part, Nd
2o
3: 0.1 ~ 0.3 part, ZnO:0.1 ~ 0.3 part, Li
2o:0.1 ~ 0.3 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 2 ~ 4 parts, fineness is 300 ~ 600 object glass microballoons: 30 ~ 50 parts, the material the same with sheath material: 250 ~ 500 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Or form luminescent layer by the luminescent material of extrusion molding 0.2 ~ 1.0mm outward at sheath, described luminescent material by weight, include following starting material: by weight, include following starting material: fineness is 300 ~ 600 object glass microballoons: 20 ~ 40 parts, the material the same with sheath material: 50 ~ 80 parts, commercial polyethylene color masterbatch: 1 ~ 3 part; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange;
Make the step of protective layer: get transparent PVC or transparent PMMA or transparent PC or transparent ABS integral extrusion and be coated on luminescent layer and form protective layer outward, complete the making of luminous cable; The thickness of protective layer is 0.3 ~ 1.0mm.
4. the method for making of luminous optical cable according to claim 1 to claim 3 any one or the method for making of luminous cable, is characterized in that the formula meter of described luminescent layer, can also be include following starting material: Al
2o
3: 28 parts, BaCO
3: 3 parts, SrCO
3: 35 parts, HBO
3: 2 parts, B
2o
3: 1.5 parts, MgO:0.8 part, NaCl:0.7 part, Eu
2o
3: 1.0 parts, Cu
2o:18 part, Nd
2o
3: 0.2 part, ZnO:0.2 part, Li
2o:0.2 part, commercially available model are the special luminescent powder of injection moulding of HL-880: 3 parts, fineness is 300 ~ 600 object glass microballoons: 40 parts, the material the same with sheath material: 375 parts, commercial polyethylene color masterbatch: 2 parts.
5. the method for making of luminous optical cable according to claim 1 to claim 3 any one or the method for making of luminous cable, it is characterized in that the formula meter of described luminescent layer, fineness is 300 ~ 600 object glass microballoons: 30 parts, the material the same with sheath material: 68 parts, commercial polyethylene color masterbatch: 2 parts; Described polyethylene color masterbatch is red yellow green or brown or purple or blueness or grey or pink or dark green or orange.
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| CN201510157529.9A CN104698558B (en) | 2015-04-05 | 2015-04-05 | The preparation method of luminous optical cable |
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| CN104698558B (en) | 2017-12-29 |
| CN107179587A (en) | 2017-09-19 |
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