CN104695131B - The super fine Wiping material preparation method in a kind of well-pressed Ding Dao island - Google Patents
The super fine Wiping material preparation method in a kind of well-pressed Ding Dao island Download PDFInfo
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- CN104695131B CN104695131B CN201510070849.0A CN201510070849A CN104695131B CN 104695131 B CN104695131 B CN 104695131B CN 201510070849 A CN201510070849 A CN 201510070849A CN 104695131 B CN104695131 B CN 104695131B
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Abstract
The super fine Wiping material preparation method in the well-pressed Ding Dao of one island that the embodiment of the present invention provides, comprising: island fiber with figured sea-island and polypropylene short fiber are evenly mixed, make fleece by teasing needle spunlaced nonwoven technique; Described fleece is contained in the NaOH aqueous solution that is immersed in 8%, then carry out 30 minutes decrements by the steam box of 95 degrees Celsius, then through roll compacting washing; By pushing and remove moisture by rubber roll through the described fleece of roll compacting washing, then send into framing shaping machine and dry, then pass through cooling curing.
Description
Technical field
The present invention relates to acupuncture sea-island fibre nonwoven field, particularly the super fine Wiping material preparation method in a kind of well-pressed Ding Dao island.
Technical background
Along with improving constantly of people's living standard, people are more and more higher to the requirement of quality of life. Wiping material is as the running stores of daily life, and more preferably people save time, and clean article rapidly more can be returned to the people cleaner space of home. but common Wiping material exists water imbibition poor, a little less than detergency, clean the problems such as not thorough, and it is too expensive as Wiping material price with deerskin, and chamois leather resource-constrained affects again ecological, environmental protective problem, at present not only in family's wiping field, require more and more higher at car detailing and wiping field to Wiping material, alternative these fields tradition cleaning wiping cloth of non-weaving cloth that adopt so super-fine fiber material to produce have been a kind of trend and inevitable, but the post processing of common sea-island fibre acupuncture decrement is soft, be unfavorable for packaging and sell, while use, the life-span is not long simultaneously, need Wiping material dry stiffening, fluffy, the effect of wiping softness. therefore develop a kind of super fine Wiping material in well-pressed island of high performance moderate cost and just mention agenda.
Summary of the invention
The object of the invention is to be devoted to develop a kind of high performance wiping material that can be used in vehicle cleaning and productive life wiping; make it performance and meet and exceed chamois leather performance; and reduce the cost of high-end Wiping material; to watch for animals with ecological environment as object; realize low-carbon economy; reduce animal animal and kill, namely reduced the carbon emission of animal in cultivation.
The super fine Wiping material preparation method in well-pressed Ding Dao island that one embodiment of the invention provides, comprising:
Island fiber with figured sea-island and polypropylene short fiber are evenly mixed, make fleece by teasing needle spunlaced nonwoven technique;
Described fleece is contained in the NaOH aqueous solution that is immersed in 8%, then carry out 30 minutes decrements by the steam box of 95 degrees Celsius, then through roll compacting washing;
By pushing and remove moisture by rubber roll through the described fleece of roll compacting washing, then send into framing shaping machine and dry, then pass through cooling curing.
In an embodiment of the present invention, the specification of described island fiber with figured sea-island is 3.5D*51mm, and island is than being 30:70; The specification of described polypropylene short fiber is 3D*51mm.
It is in an embodiment of the present invention, described that to make fibroreticulate grammes per square metre by teasing needle spunlaced nonwoven technique be 330g/m2, thickness is 1.8 millimeters.
In an embodiment of the present invention, described steam box is replaced with to dye vat, the time of described decrement treatment is 60 minutes.
In an embodiment of the present invention, the bake out temperature of described framing shaping machine is 135 degrees Celsius.
Advantage of the present invention and good effect:
Technically how to substitute the key that chamois leather Wiping material is this product, due to structurally, the present invention imitates natural leather 3-D solid structure and chemical composition, develops function Ding Dao island Wiping material.
The basic technique principle of " well-pressed Ding Dao island Wiping material ": make (skeleton material) by the superfluorescent fiber similar with performance to pencil collagen fiber structure (fineness 3-4um) in chamois leather; Employing has the needle punched nonwovens of three-dimensional net structure, reaches the strong exquisiteness of chamois leather, water suction, the durable feature of exceeding
Fluffy, the strong water suction, exquisiteness, toughness that need for well-pressed Ding Dao island Wiping material, well-pressed and use for a long time dimensional stability requirement, the low melting point sea-island fibre mixing manufacture technology that my company adopts is domestic initiation, thereby product water imbibition, stiffness, the feature of environmental protection are solved. Because above factor function Ding Dao island Wiping material has the features such as environmental protection, super true property be strong.
1, this project is mainly by combing lapping to island fiber with figured sea-island and polypropylene fiber, and then multiple tracks needing machine under the overall leadership acupuncture, form the network structure of three-dimensional structure, and then make product fine by the processing of NaOH deweighting treating technology, time sea-island fibre in sea component dissolved fall, the nylon composition on residue island forms superfine fibre, thereby finally reaches the super true performance of chamois leather by stentering forming PROCESS FOR TREATMENT.
2, the invention solves and determine that cleaning wiping cloth dry profile in island is too soft, thickness is not enough, the technical problems such as hair make to use up; adopt unique green technology; realize low-carbon economy; make product be applied in batches vehicle cleaning field; enhance product performance and reduce automobile clean cost simultaneously; realize high performance and environmental protection developing goal, market prospects are quite wide.
3, the well-pressed Ding Dao of product of the present invention island Wiping material, belongs to the hitech materials of a kind of new development in cleaning material. Because of its have high-hydroscopicity, durable, dry well-pressed, saturation moisture content is high, washing is clean thoroughly, immersion quality softness and the advantage such as outward appearance is beautiful, has become the ideal chose that replaces chamois leather Wiping material.
Brief description of the drawings
Figure 1 shows that the schematic flow sheet of the super fine Wiping material preparation method in a kind of well-pressed Ding Dao island that the embodiment of the present invention provides.
Figure 2 shows that the fibre structure schematic diagram of the fibrous material that the super fine Wiping material preparation method in a kind of well-pressed Ding Dao island that the embodiment of the present invention provides produces.
Figure 3 shows that the fibre structure schematic diagram of the fibrous material that the super fine Wiping material preparation method in a kind of well-pressed Ding Dao island that the embodiment of the present invention provides produces.
Detailed description of the invention
Below in conjunction with accompanying drawing, the embodiment of the embodiment of the present invention is clearly and completely described.
Figure 1 shows that the schematic flow sheet of the super fine Wiping material preparation method in a kind of well-pressed Ding Dao island that the embodiment of the present invention provides. As shown in Figure 1, the super fine Wiping material preparation method in this well-pressed Ding Dao island comprises:
Step 101: island fiber with figured sea-island and polypropylene short fiber are evenly mixed, make fleece by teasing needle spunlaced nonwoven technique;
Step 102: described fleece is contained in the NaOH aqueous solution that is immersed in 8%, then carry out 30 minutes decrements by the steam box of 95 degrees Celsius, then through roll compacting washing;
Step 103: by pushing and remove moisture by rubber roll through the described fleece of roll compacting washing, then send into framing shaping machine and dry, then pass through cooling curing.
The fibrous material structure of producing as shown in Figures 2 and 3, illustrates the detailed process of the super fine Wiping material preparation method in well-pressed Ding Dao provided by the present invention island below by a specific embodiment.
At one, more specifically in embodiment, this manufacture method comprises the following steps:
1, fibre web is prepared: first by 3.5D × 51mm island fiber with figured sea-island (island is than 30:70) and the 3D × 51mm polypropylene short fiber bought in proportion (93:7) by mixing the full and uniform mixing of opener, and then quantitatively give cotton by air pressure cotton feeder, weigh to bat by belted electronic balance, guarantee that grammes per square metre control is uniform and stable, make certain thickness fleece by teasing needle spunlaced nonwoven technique again, guarantee that finished fiber net grammes per square metre is 330g/m2, acupuncture product thickness is 1.8 millimeters;
2, decrement treatment: by the NaOH aqueous solution with certain thickness non-weaving cloth impregnation 8% good acupuncture, (adopt overflow dye vat also can by the high temperature steam box of 95 degrees Celsius again, need alkali decrement 60 minutes) carry out 30 minutes decrements, remove the alkaline terylene sea component in sea-island fibre, make island thoroughly separate refinement, form fineness and can reach the fleece that the super fibre of 0.05D is made, and then through roll compacting washing repeatedly, remove the impurity of fibre web the inside, with ammonium sulfate adjustment pH value.
3, dryness finalization: send into 18 meters of long framing shaping machines after the rubber roll extruding moisture by the base cloth of decrement afterwash by certain pressure and dry, speed is 5 ms/min, temperature is defined as 135 DEG C, make polypropylene fiber fusing from adhering to island superfine fiber, gain in strength, by cooling curing, form the fluffy function island Wiping material of certain thickness and hardness again.
Can produce 220-350g/m by above method2The super fine Wiping material in all size and thickness Ding island, only need to adjust the grammes per square metre thickness of nonwoven.
Described island is only material first by nonwoven process acupuncture moulding, after decrement, by low-melting fiber self-adhesion, sea-island fibre is firmly sticked again, makes Wiping material well-pressed, fluffy.
Advantage of the present invention and good effect:
Technically how to substitute the key that chamois leather Wiping material is this product, due to structurally, the present invention imitates natural leather 3-D solid structure and chemical composition, develops function Ding Dao island Wiping material.
The basic technique principle of " well-pressed Ding Dao island Wiping material ": make (skeleton material) by the superfluorescent fiber similar with performance to pencil collagen fiber structure (fineness 3-4um) in chamois leather; Employing has the needle punched nonwovens of three-dimensional net structure, reaches the strong exquisiteness of chamois leather, water suction, the durable feature of exceeding
Fluffy, the strong water suction, exquisiteness, toughness that need for well-pressed Ding Dao island Wiping material, well-pressed and use for a long time dimensional stability requirement, the low melting point sea-island fibre mixing manufacture technology that my company adopts is domestic initiation, thereby product water imbibition, stiffness, the feature of environmental protection are solved. Because above factor function Ding Dao island Wiping material has the features such as environmental protection, super true property be strong.
1, this project is mainly by combing lapping to island fiber with figured sea-island and polypropylene fiber, and then multiple tracks needing machine under the overall leadership acupuncture, form the network structure of three-dimensional structure, and then make product fine by the processing of NaOH deweighting treating technology, time sea-island fibre in sea component dissolved fall, the nylon composition on residue island forms superfine fibre, thereby finally reaches the super true performance of chamois leather by stentering forming PROCESS FOR TREATMENT.
2, the invention solves and determine that cleaning wiping cloth dry profile in island is too soft, thickness is not enough, the technical problems such as hair make to use up; adopt unique green technology; realize low-carbon economy; make product be applied in batches vehicle cleaning field; enhance product performance and reduce automobile clean cost simultaneously; realize high performance and environmental protection developing goal, market prospects are quite wide.
3, the well-pressed Ding Dao of product of the present invention island Wiping material, belongs to the hitech materials of a kind of new development in cleaning material. Because of its have high-hydroscopicity, durable, dry well-pressed, saturation moisture content is high, washing is clean thoroughly, immersion quality softness and the advantage such as outward appearance is beautiful, has become the ideal chose that replaces chamois leather Wiping material.
Above-described embodiment is only for explanation technical conceive of the present invention and feature, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment of doing, is equal to replacement etc., within all should being included in protection scope of the present invention.
Claims (1)
1. the super fine Wiping material preparation method in well-pressed Ding Dao island, is characterized in that, comprising:
Island fiber with figured sea-island and polypropylene short fiber are evenly mixed, make fleece by teasing needle spunlaced nonwoven technique;
Described fleece is contained in the NaOH aqueous solution that is immersed in 8%, then carry out 30 minutes decrements or carry out 60 minutes decrement treatment by dye vat by the steam box of 95 degrees Celsius, then through roll compacting washing;
By pushing and remove moisture by rubber roll through the described fleece of roll compacting washing, then send into framing shaping machine and dry, then pass through cooling curing;
The specification of described island fiber with figured sea-island is 3.5D*51mm, and island is than being 30:70; The specification of described polypropylene short fiber is 3D*51mm;
It is described that to make fibroreticulate grammes per square metre by teasing needle spunlaced nonwoven technique be 330g/m2, thickness is 1.8 millimeters;
The bake out temperature of described framing shaping machine is 135 degrees Celsius.
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| CN104695131B true CN104695131B (en) | 2016-05-04 |
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| CN1704515A (en) * | 2004-05-26 | 2005-12-07 | 陈国平 | Method for producing jacquard spunlaced non-woven fabrics and dedicated spunlace equipment |
| CN101219534A (en) * | 2007-01-12 | 2008-07-16 | 三芳化学工业股份有限公司 | Polishing pad and method of producing the same |
| CN101230519A (en) * | 2007-12-21 | 2008-07-30 | 东华大学 | Spun-laced compound nonwoven material containing line elastomer, preparation method and equipment thereof |
| CN101498106A (en) * | 2009-02-14 | 2009-08-05 | 烟台万华超纤股份有限公司 | Mirror face synthetic leather and production method thereof |
| CN101725052A (en) * | 2009-11-04 | 2010-06-09 | 烟台万华超纤股份有限公司 | Waterborne polyurethane resin superfiber leather and manufacturing method thereof |
-
2015
- 2015-02-11 CN CN201510070849.0A patent/CN104695131B/en active Active
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|---|---|---|---|---|
| CN1704515A (en) * | 2004-05-26 | 2005-12-07 | 陈国平 | Method for producing jacquard spunlaced non-woven fabrics and dedicated spunlace equipment |
| CN101219534A (en) * | 2007-01-12 | 2008-07-16 | 三芳化学工业股份有限公司 | Polishing pad and method of producing the same |
| CN101230519A (en) * | 2007-12-21 | 2008-07-30 | 东华大学 | Spun-laced compound nonwoven material containing line elastomer, preparation method and equipment thereof |
| CN101498106A (en) * | 2009-02-14 | 2009-08-05 | 烟台万华超纤股份有限公司 | Mirror face synthetic leather and production method thereof |
| CN101725052A (en) * | 2009-11-04 | 2010-06-09 | 烟台万华超纤股份有限公司 | Waterborne polyurethane resin superfiber leather and manufacturing method thereof |
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| 新型擦拭布的开发应用与探索;徐英;《非织造布》;20110630;第19卷(第3期);第2.1节 * |
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