CN104693337A - Synthetic method for tetrafluoroethylene-propylene copolymer crude rubber - Google Patents
Synthetic method for tetrafluoroethylene-propylene copolymer crude rubber Download PDFInfo
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- CN104693337A CN104693337A CN201510029291.1A CN201510029291A CN104693337A CN 104693337 A CN104693337 A CN 104693337A CN 201510029291 A CN201510029291 A CN 201510029291A CN 104693337 A CN104693337 A CN 104693337A
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- tetrafluoroethylene
- tfe
- propylene copolymer
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 34
- 229920006172 Tetrafluoroethylene propylene Polymers 0.000 title claims abstract description 21
- 238000010189 synthetic method Methods 0.000 title claims description 6
- 239000000178 monomer Substances 0.000 claims abstract description 107
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 64
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000004816 latex Substances 0.000 claims abstract description 37
- 229920000126 latex Polymers 0.000 claims abstract description 37
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000003999 initiator Substances 0.000 claims abstract description 29
- 239000011734 sodium Substances 0.000 claims abstract description 19
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims abstract description 9
- 150000002978 peroxides Chemical class 0.000 claims abstract description 8
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract description 7
- 239000008367 deionised water Substances 0.000 claims description 31
- 229910021641 deionized water Inorganic materials 0.000 claims description 31
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 20
- 239000007864 aqueous solution Substances 0.000 claims description 18
- 239000000839 emulsion Substances 0.000 claims description 15
- 229910052757 nitrogen Inorganic materials 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 8
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 8
- -1 ammonium perfluorocaprylates Chemical class 0.000 claims description 8
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 claims description 8
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 6
- 235000011152 sodium sulphate Nutrition 0.000 claims description 6
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 4
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 4
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 238000005502 peroxidation Methods 0.000 claims 6
- 239000003795 chemical substances by application Substances 0.000 claims 3
- JCCIFDCPHCKATH-UHFFFAOYSA-N 2-methylbutan-2-yl acetate Chemical compound CCC(C)(C)OC(C)=O JCCIFDCPHCKATH-UHFFFAOYSA-N 0.000 claims 2
- 238000005189 flocculation Methods 0.000 claims 2
- 230000016615 flocculation Effects 0.000 claims 2
- IIXGAMLWYYNCHK-UHFFFAOYSA-N 2-ethylhexyl 2-methylbutan-2-yl carbonate Chemical compound C(OC(C)(C)CC)(OCC(CCCC)CC)=O IIXGAMLWYYNCHK-UHFFFAOYSA-N 0.000 claims 1
- BEKMTLUKICTGSZ-UHFFFAOYSA-N 2-methylbutan-2-yl 3,5,5-trimethylhexanoate Chemical compound CCC(C)(C)OC(=O)CC(C)CC(C)(C)C BEKMTLUKICTGSZ-UHFFFAOYSA-N 0.000 claims 1
- OILUAKBAMVLXGF-UHFFFAOYSA-M 3,5,5-trimethylhexanoate Chemical compound [O-]C(=O)CC(C)CC(C)(C)C OILUAKBAMVLXGF-UHFFFAOYSA-M 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- AMAICRYCMCVAHT-UHFFFAOYSA-K calcium;sodium;trichloride Chemical group [Na+].[Cl-].[Cl-].[Cl-].[Ca+2] AMAICRYCMCVAHT-UHFFFAOYSA-K 0.000 claims 1
- 230000015556 catabolic process Effects 0.000 claims 1
- 239000007859 condensation product Substances 0.000 claims 1
- 238000006392 deoxygenation reaction Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 230000002829 reductive effect Effects 0.000 claims 1
- DKTKWMAFBNGURD-UHFFFAOYSA-N tert-butyl 2-ethylhexyl carbonate Chemical compound CCCCC(CC)COC(=O)OC(C)(C)C DKTKWMAFBNGURD-UHFFFAOYSA-N 0.000 claims 1
- WMOVHXAZOJBABW-UHFFFAOYSA-N tert-butyl acetate Chemical compound CC(=O)OC(C)(C)C WMOVHXAZOJBABW-UHFFFAOYSA-N 0.000 claims 1
- 238000010792 warming Methods 0.000 claims 1
- 239000003643 water by type Substances 0.000 claims 1
- 239000003638 chemical reducing agent Substances 0.000 abstract description 22
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 12
- 238000007334 copolymerization reaction Methods 0.000 abstract description 10
- 230000000977 initiatory effect Effects 0.000 abstract description 10
- 230000033116 oxidation-reduction process Effects 0.000 abstract description 9
- 239000000047 product Substances 0.000 abstract description 8
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 abstract description 7
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 abstract description 7
- 239000011790 ferrous sulphate Substances 0.000 abstract description 5
- 235000003891 ferrous sulphate Nutrition 0.000 abstract description 5
- 229910000359 iron(II) sulfate Inorganic materials 0.000 abstract description 5
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 238000007720 emulsion polymerization reaction Methods 0.000 abstract description 4
- 238000000354 decomposition reaction Methods 0.000 abstract description 3
- 239000002244 precipitate Substances 0.000 abstract description 3
- 238000004132 cross linking Methods 0.000 abstract description 2
- 235000014413 iron hydroxide Nutrition 0.000 abstract description 2
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 abstract description 2
- KTUQUZJOVNIKNZ-UHFFFAOYSA-N butan-1-ol;hydrate Chemical compound O.CCCCO KTUQUZJOVNIKNZ-UHFFFAOYSA-N 0.000 abstract 1
- 238000001308 synthesis method Methods 0.000 abstract 1
- 229920001577 copolymer Polymers 0.000 description 59
- YOALFLHFSFEMLP-UHFFFAOYSA-N azane;2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluorooctanoic acid Chemical compound [NH4+].[O-]C(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YOALFLHFSFEMLP-UHFFFAOYSA-N 0.000 description 16
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical group [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000001110 calcium chloride Substances 0.000 description 7
- 229910001628 calcium chloride Inorganic materials 0.000 description 7
- 230000015271 coagulation Effects 0.000 description 7
- 238000005345 coagulation Methods 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- RFSCGDQQLKVJEJ-UHFFFAOYSA-N 2-methylbutan-2-yl benzenecarboperoxoate Chemical compound CCC(C)(C)OOC(=O)C1=CC=CC=C1 RFSCGDQQLKVJEJ-UHFFFAOYSA-N 0.000 description 5
- 239000000701 coagulant Substances 0.000 description 5
- 229920001973 fluoroelastomer Polymers 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- FSGAMPVWQZPGJF-UHFFFAOYSA-N 2-methylbutan-2-yl ethaneperoxoate Chemical compound CCC(C)(C)OOC(C)=O FSGAMPVWQZPGJF-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000012855 volatile organic compound Substances 0.000 description 3
- BZJTUOGZUKFLQT-UHFFFAOYSA-N 1,3,5,7-tetramethylcyclooctane Chemical group CC1CC(C)CC(C)CC(C)C1 BZJTUOGZUKFLQT-UHFFFAOYSA-N 0.000 description 2
- FIYMNUNPPYABMU-UHFFFAOYSA-N 2-benzyl-5-chloro-1h-indole Chemical compound C=1C2=CC(Cl)=CC=C2NC=1CC1=CC=CC=C1 FIYMNUNPPYABMU-UHFFFAOYSA-N 0.000 description 2
- XYFRHHAYSXIKGH-UHFFFAOYSA-N 3-(5-methoxy-2-methoxycarbonyl-1h-indol-3-yl)prop-2-enoic acid Chemical compound C1=C(OC)C=C2C(C=CC(O)=O)=C(C(=O)OC)NC2=C1 XYFRHHAYSXIKGH-UHFFFAOYSA-N 0.000 description 2
- PVEIFVPBYAUTAB-UHFFFAOYSA-N C(OCC(CCCC)CC)(O)=O.C(C)(C)(CC)OOC(C)(C)CC Chemical compound C(OCC(CCCC)CC)(O)=O.C(C)(C)(CC)OOC(C)(C)CC PVEIFVPBYAUTAB-UHFFFAOYSA-N 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical class [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910017053 inorganic salt Inorganic materials 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000012934 organic peroxide initiator Substances 0.000 description 2
- YASBMYKWWGRXHP-UHFFFAOYSA-N 2-tert-butylperoxy-2-methylpropane;3,5,5-trimethylhexanoic acid Chemical compound CC(C)(C)OOC(C)(C)C.OC(=O)CC(C)CC(C)(C)C YASBMYKWWGRXHP-UHFFFAOYSA-N 0.000 description 1
- RQLGMECUXRQENU-UHFFFAOYSA-N 3,3-dimethylbutaneperoxoic acid Chemical compound CC(C)(C)CC(=O)OO RQLGMECUXRQENU-UHFFFAOYSA-N 0.000 description 1
- CARSMBZECAABMO-UHFFFAOYSA-N 3-chloro-2,6-dimethylbenzoic acid Chemical compound CC1=CC=C(Cl)C(C)=C1C(O)=O CARSMBZECAABMO-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229960004887 ferric hydroxide Drugs 0.000 description 1
- 229910001447 ferric ion Inorganic materials 0.000 description 1
- 229910001448 ferrous ion Inorganic materials 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 229940017705 formaldehyde sulfoxylate Drugs 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 230000005251 gamma ray Effects 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- SBGKURINHGJRFN-UHFFFAOYSA-N hydroxymethanesulfinic acid Chemical compound OCS(O)=O SBGKURINHGJRFN-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- IEECXTSVVFWGSE-UHFFFAOYSA-M iron(3+);oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Fe+3] IEECXTSVVFWGSE-UHFFFAOYSA-M 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 150000004764 thiosulfuric acid derivatives Chemical class 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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- Polymerisation Methods In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
本发明公开了一种四氟乙烯-丙烯共聚物生胶的合成方法。将四氟乙烯和丙烯单体在由过氧化物引发剂和NaCO2CH(OH)SO2Na还原剂组成的新型氧化-还原引发体系作用下,在水/叔丁醇混合介质中经乳液聚合得到四氟乙烯-丙烯共聚物胶乳,将胶乳破乳、干燥得到四氟乙烯-丙烯共聚物生胶。本发明采用NaCO2CH(OH)SO2Na还原剂替代常用的甲醛次硫酸钠、硫酸亚铁等还原剂,不仅可使四氟乙烯-丙烯共聚合在室温附近维持高的聚合速率,得到高分子量的四氟乙烯-丙烯共聚物,而且反应过程无甲醛分解物和氢氧化铁沉淀物产生,产物环保无色泽,进一步加工交联可得到高性能的四氟乙烯-丙烯共聚物橡胶。The invention discloses a synthesis method of tetrafluoroethylene-propylene copolymer raw rubber. Emulsion polymerization of tetrafluoroethylene and propylene monomers in water/tert-butanol mixed medium under the action of a new oxidation-reduction initiation system composed of peroxide initiator and NaCO 2 CH(OH)SO 2 Na reducing agent Tetrafluoroethylene-propylene copolymer latex is obtained, and the latex is demulsified and dried to obtain tetrafluoroethylene-propylene copolymer raw rubber. The present invention uses NaCO 2 CH(OH)SO 2 Na reducing agent to replace commonly used reducing agents such as sodium formaldehyde sulfoxylate, ferrous sulfate, etc., not only can maintain a high polymerization rate of tetrafluoroethylene-propylene copolymerization near room temperature, and obtain high Tetrafluoroethylene-propylene copolymer with high molecular weight, and no formaldehyde decomposition products and iron hydroxide precipitates are produced during the reaction process. The product is environmentally friendly and colorless. Further processing and cross-linking can obtain high-performance tetrafluoroethylene-propylene copolymer rubber.
Description
技术领域 technical field
本发明涉及化学工程技术领域,尤其涉及一种四氟乙烯-丙烯共聚物生胶的合成方法。 The invention relates to the technical field of chemical engineering, in particular to a method for synthesizing tetrafluoroethylene-propylene copolymer raw rubber.
背景技术 Background technique
四氟乙烯-丙烯共聚可形成以四氟乙烯(TFE)和丙烯(P)交替结构为主、玻璃化温度低、柔性好的共聚物,进一步硫化(交联)加工得到性能优异的橡胶制品,俗称四丙氟橡胶。与乙烯-丙烯共聚物(乙丙)橡胶相比,由于乙烯单元中的四个氢原子被氟原子取代,使四丙氟橡胶具有氟橡胶的耐腐蚀、耐高温、高绝缘等特性,可在200℃长期使用,230℃下间歇使用。四丙氟橡胶的加工性能优于其它氟橡胶,可采用挤出、模压等成型工艺制成各种O型圈、密封件、隔膜、垫圈、阀偏、软管、胶辊、线缆等制品。 Tetrafluoroethylene-propylene copolymerization can form tetrafluoroethylene (TFE) and propylene (P) alternating structure, low glass transition temperature, good flexibility copolymer, further vulcanization (crosslinking) processing to obtain rubber products with excellent performance, Commonly known as tetrapropylene fluororubber. Compared with ethylene-propylene copolymer (ethylene-propylene) rubber, because the four hydrogen atoms in the ethylene unit are replaced by fluorine atoms, tetrapropanefluororubber has the characteristics of corrosion resistance, high temperature resistance, and high insulation of fluororubber. It can be used in Long-term use at 200°C, intermittent use at 230°C. The processing performance of tetrapropylene fluororubber is superior to other fluororubbers. It can be made into various O-rings, seals, diaphragms, gaskets, valve biases, hoses, rubber rollers, cables and other products by extrusion, molding and other molding processes. .
日本原子能研究院最早采用辐射引发方式进行TFE-P低温溶液聚合。杜邦公司在1969年申请了第一个TFE-P乳液共聚专利,由于仅采用过硫酸铵引发剂,聚合温度较高,聚合速率和共聚物分子量低,而聚合体系的压力较高。为了得到高分子量的TFE-P共聚物,日本旭硝子公司和日本原子能研究院从20世纪70年代开始进行辐射引发低温TFE-P乳液共聚研究,采用60Co 产生的γ-射线辐照引发聚合。但由于辐照引发操作难度和危险性大,因此未见工业化实施报道。 The Japan Institute of Atomic Energy was the first to use radiation to initiate low-temperature solution polymerization of TFE-P. DuPont applied for the first TFE-P emulsion copolymerization patent in 1969. Because only ammonium persulfate initiator was used, the polymerization temperature was high, the polymerization rate and copolymer molecular weight were low, and the pressure of the polymerization system was high. In order to obtain high molecular weight TFE-P copolymers, Japan Asahi Glass Co., Ltd. and the Japan Institute of Atomic Energy began to conduct research on radiation-induced low-temperature TFE-P emulsion copolymerization in the 1970s, using gamma-ray radiation generated by 60 Co to initiate polymerization. However, due to the difficulty and danger of the operation caused by irradiation, there have been no reports of industrial implementation.
随后,旭硝子公司开始进行氧化-还原引发体系引发的TFE-P乳液共聚合技术开发,该公司专利报道的氧化-还原引发体系主要由水溶性过硫酸盐与无机还原剂组成,还原剂包括硫代硫酸盐、亚硫酸盐、甲醛次硫酸盐(US 4277586)。为了进一步提高聚合速率,在聚合体系中还多加入亚铁盐和乙二胺四乙酸(EDTA) (US 4463144)。对于加入亚铁盐的聚合体系,体系pH值维持在弱碱性(8.5~10)对提高聚合速率有利。旭硝子公司的Kojima 等发表的论文(Makromol. Chem., 1981, 182: 1429-1439)报道了过硫酸铵引发剂浓度、硫酸亚铁浓度、甲醛次硫酸钠浓度、全氟辛酸铵浓度、聚合温度、体系pH值、叔丁醇含量等对TFE-P聚合速率和共聚物平均分子量的影响,发现在一定范围内引发剂浓度对聚合速率和共聚物分子量影响不大,而随着硫酸亚铁和甲醛次硫酸钠还原剂浓度的增加,聚合速率逐渐增加,而共聚物分子量变化不大;乳化剂浓度增加时,聚合速率和共聚物分子量均增加。此外,发现当体系pH值从5上升到9左右时,聚合速率不断显著增加,当pH为9~10.5时,聚合速率维持在最高水平,继续增加pH 值时,聚合速率又迅速下降。 Subsequently, Asahi Glass Co., Ltd. began to develop the TFE-P emulsion copolymerization technology initiated by the oxidation-reduction initiation system. The oxidation-reduction initiation system reported in the company's patent is mainly composed of water-soluble persulfate and inorganic reducing agent. The reducing agent includes thio Sulfates, sulfites, formaldehyde sulfoxylate (US 4277586). In order to further increase the polymerization rate, more ferrous salts and ethylenediaminetetraacetic acid (EDTA) (US 4463144) were added to the polymerization system. For the polymerization system adding ferrous salt, maintaining the pH value of the system at weak alkaline (8.5~10) is beneficial to increase the polymerization rate. The papers published by Kojima et al. (Makromol. Chem., 1981, 182: 1429-1439) of Asahi Glass Company reported the concentration of ammonium persulfate initiator, ferrous sulfate concentration, sodium formaldehyde sulfoxylate concentration, ammonium perfluorooctanoate concentration, polymerization temperature, system The effect of pH value, tert-butanol content, etc. on the polymerization rate of TFE-P and the average molecular weight of the copolymer, it was found that the initiator concentration had little effect on the polymerization rate and the molecular weight of the copolymer within a certain range, but with ferrous sulfate and formaldehyde When the concentration of sodium sulfate reducing agent increases, the polymerization rate increases gradually, but the molecular weight of the copolymer does not change much; when the concentration of emulsifier increases, the polymerization rate and the molecular weight of the copolymer both increase. In addition, it was found that when the pH value of the system increased from 5 to about 9, the polymerization rate continued to increase significantly. When the pH value was 9-10.5, the polymerization rate remained at the highest level, and when the pH value continued to increase, the polymerization rate decreased rapidly.
20世纪90年代,Petrov等在过氧化苯甲酸叔丁酯(TBPB)引发的TFE-P本体共聚合研究基础上,对TBPB-FeSO4 –CH2(OH)SO2Na-EDTA氧化-还原体系引发的TFE-P乳液共聚合进行了研究(J. Polym. Sci,: Polym. Chem., 1994, 32: 2229~2234, 2235~2239),发现该引发体系也可实现TFE-P在室温(25℃左右)聚合,随着TBPB浓度增加,聚合速率和共聚物分子量变化不大,而随着硫酸亚铁和甲醛次硫酸钠浓度的增加,聚合速率增加,共聚物分子量略有下降;随着全氟辛酸铵乳化剂浓度增加,聚合速率增加,共聚物分子量先增加再趋于平衡。采用有机过氧化物引发剂可在一定程度上提高TFE-P共聚物的热稳定性。 In the 1990s, based on the study of TFE-P bulk copolymerization initiated by tert-butyl peroxybenzoate (TBPB), Petrov et al. studied the oxidation-reduction system of TBPB-FeSO 4 –CH 2 (OH)SO 2 Na-EDTA Initiated TFE-P emulsion copolymerization was studied (J. Polym. Sci,: Polym. Chem., 1994, 32: 2229~2234, 2235~2239), and found that the initiation system can also realize TFE-P at room temperature ( 25℃) polymerization, with the increase of TBPB concentration, the polymerization rate and the molecular weight of the copolymer do not change much, but with the increase of the concentration of ferrous sulfate and sodium formaldehyde sulfoxylate, the polymerization rate increases, and the molecular weight of the copolymer decreases slightly; As the concentration of ammonium perfluorooctanoate emulsifier increases, the polymerization rate increases, and the molecular weight of the copolymer first increases and then tends to balance. Using organic peroxide initiator can improve the thermal stability of TFE-P copolymer to a certain extent.
由此可见,为了获得高分子量的TFE-P共聚物生胶,聚合温度不能过高,因此专利和文献报道多采用氧化-还原引发体系引发聚合,以获得较高的聚合速率。而多数氧化-还原引发体系包含甲醛次硫酸钠和/或亚铁盐,甲醛次硫酸钠在聚合或干燥后处理过程中会分解产生甲醛,释放到环境或包含在生胶中,影响制品的卫生性,难以满足高档制品的使用要求。亚铁离子氧化生成铁离子,在碱性条件下会形成氢氧化铁深色沉淀,该沉淀物包含在TFE-P共聚乳液和生胶中,会使制品有色泽。 It can be seen that in order to obtain high molecular weight TFE-P copolymer raw rubber, the polymerization temperature cannot be too high, so patents and literature reports often use oxidation-reduction initiation systems to initiate polymerization to obtain higher polymerization rates. However, most oxidation-reduction initiation systems contain sodium formaldehyde sulfoxylate and/or ferrous salt. Sodium formaldehyde sulfoxylate will decompose and produce formaldehyde during polymerization or post-drying treatment, which will be released into the environment or contained in raw rubber, affecting the sanitation of products. Sex, it is difficult to meet the use requirements of high-end products. Ferrous ions are oxidized to generate ferric ions, and under alkaline conditions, a dark precipitate of ferric hydroxide will be formed, which is contained in TFE-P copolymer emulsion and raw rubber, which will make the product colorful.
针对以上问题,本发明提出了一种由有机过氧化物和新型还原剂组成的引发体系引发TFE-P乳液共聚的方法,还原剂的分子式为NaCO2CH(OH)SO2Na,由德国Bruggenemann Chemical公司开发并专利生产,牌号为Bruggolite FF6M,该还原剂与过氧化物引发剂组合后,具有比相同引发剂与甲醛次硫酸钠组合更快的引发速率,适合宽pH值范围的聚合反应,反应过程不产生甲醛,可降低挥发性有机物(VOC)的产生,是一种环保型还原剂。采用本发明氧化-还原引发体系进行TFE-P乳液共聚,在简化氧化-还原体系组成、降低引发剂用量和VOC产生的条件下可实现TFE-P的快速乳液聚合,得到高分子量、高品质的TFE-P共聚物生胶。 For above problem, the present invention proposes a kind of method that the initiation system that is made up of organic peroxide and novel reductant initiates the method for TFE-P emulsion copolymerization, and the molecular formula of reductant is NaCO 2 CH(OH)SO 2 Na, by German Bruggenemann Developed and patented by Chemical Company, the brand is Bruggolite FF6M. After the combination of the reducing agent and the peroxide initiator, it has a faster initiation rate than the combination of the same initiator and sodium formaldehyde sulfoxylate, and is suitable for polymerization in a wide pH range. The reaction process does not generate formaldehyde, which can reduce the generation of volatile organic compounds (VOC), and is an environmentally friendly reducing agent. Using the oxidation-reduction initiation system of the present invention to carry out TFE-P emulsion copolymerization can realize rapid emulsion polymerization of TFE-P under the conditions of simplifying the composition of the oxidation-reduction system, reducing the amount of initiator and VOC generation, and obtaining high-molecular-weight, high-quality TFE-P copolymer raw rubber.
发明内容 Contents of the invention
本发明的目的是提供一种四氟乙烯-丙烯共聚物生胶的合成方法。 The object of the present invention is to provide a kind of synthetic method of tetrafluoroethylene-propylene copolymer raw rubber.
一种四氟乙烯-丙烯共聚物生胶的合成方法是:将1000克去离子水、20-100克叔丁醇、1.5~5.0克全氟辛酸铵、0.5~2.5克过氧化物引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至20~40oC,向釜内一次或连续加入与引发剂摩尔比为2/1~1/2的NaCO2CH(OH)SO2Na水溶液,同时向釜内泵入摩尔比为80/20~70/30的初始四氟乙烯/丙烯混合单体至釜内压力达到1.5~2.5MPa之间的设定值,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为60/40~50/50的补充四氟乙烯/丙烯混合单体至压力达到设定值,并在压力再次下降0.1MPa后,泵入补充四氟乙烯/丙烯混合单体,重复以上混合单体补充过程,当达到20~30次单体补充或还原剂滴加完毕后,结束混合单体补加,聚合至压力下降0.5MPa后,排除剩余单体,结束聚合,得到四氟乙烯-丙烯共聚物胶乳;向四氟乙烯-丙烯共聚物胶乳中加入凝聚剂使胶乳破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到四氟乙烯-丙烯共聚物生胶。 A synthetic method of tetrafluoroethylene-propylene copolymer raw rubber is: add 1000 grams of deionized water, 20-100 grams of tert-butanol, 1.5-5.0 grams of perfluorooctanoic acid ammonium, and 0.5-2.5 grams of peroxide initiator into high-pressure reaction In the kettle, after sealing and filling with nitrogen and exhausting oxygen, stir and raise the temperature to 20~40 o C, add NaCO 2 CH(OH)SO 2 Na aqueous solution with a molar ratio of 2/1~1/2 to the initiator once or continuously into the kettle At the same time, pump the initial tetrafluoroethylene/propylene mixed monomer with a molar ratio of 80/20~70/30 into the kettle until the pressure in the kettle reaches the set value between 1.5~2.5MPa, and start polymerization. When the pressure in the kettle After a drop of 0.1MPa, pump in supplementary tetrafluoroethylene/propylene mixed monomer with a molar ratio of 60/40~50/50 until the pressure reaches the set value, and after the pressure drops again by 0.1MPa, pump in supplementary tetrafluoroethylene/propylene Propylene mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 20~30 times or the reducing agent is added dropwise, the mixed monomer replenishment is completed, and after polymerization until the pressure drops by 0.5MPa, the remaining monomer is removed. Finish the polymerization to obtain tetrafluoroethylene-propylene copolymer latex; add a coagulant to the tetrafluoroethylene-propylene copolymer latex to break the emulsion and coagulate the latex, and the coagulation is filtered, washed with deionized water, and dried to obtain tetrafluoroethylene-propylene copolymer latex. Biological raw rubber.
所述的过氧化物引发剂为过氧化苯甲酸叔丁酯、过氧化苯甲酸叔戊酯、过氧化醋酸叔丁酯、过氧化醋酸叔戊酯、过氧化3,5,5-三甲基己酸叔丁酯、过氧化3,5,5-三甲基己酸叔戊酯、过氧化异丙基碳酸叔丁酯、过氧化2-乙基己基碳酸叔丁酯或过氧化2-乙基己基碳酸叔戊酯。 Described peroxide initiator is tert-butyl peroxybenzoate, tert-amyl peroxybenzoate, tert-butyl peroxyacetate, tert-amyl peroxyacetate, 3,5,5-trimethyl peroxide tert-butyl hexanoate, tert-amyl 3,5,5-trimethylhexanoate peroxide, tert-butyl peroxyisopropyl carbonate, tert-butyl peroxy 2-ethylhexyl carbonate or 2-ethyl peroxide tert-Amyl Hexyl Carbonate.
所述的凝聚剂为氯化钠、氯化钙、氯化镁、氯化铝、硫酸钠或硫酸铝。 The coagulant is sodium chloride, calcium chloride, magnesium chloride, aluminum chloride, sodium sulfate or aluminum sulfate.
本发明采用NaCO2CH(OH)SO2Na还原剂替代TFE-P乳液共聚常用的甲醛次硫酸钠、硫酸亚铁等还原剂,不仅可以在室温附近维持高的聚合速率,得到高分子量的TFE-P共聚物生胶,而且反应过程无甲醛分解物和氢氧化铁沉淀物产生,产物的卫生性好、色泽小,可加工得到高性能的TFE-P共聚物橡胶。 The present invention uses NaCO 2 CH(OH)SO 2 Na reducing agent to replace the reducing agents such as sodium formaldehyde sulfoxylate and ferrous sulfate commonly used in TFE-P emulsion copolymerization, which can not only maintain a high polymerization rate near room temperature, but also obtain high molecular weight TFE -P copolymer raw rubber, and there is no formaldehyde decomposition product and iron hydroxide precipitate in the reaction process, the product has good hygiene and small color, and can be processed to obtain high-performance TFE-P copolymer rubber.
具体实施方式 Detailed ways
TFE-P共聚物的合成采用乳液聚合方法进行,反应介质以去离子水为主,同时,为了提高引发剂和单体的溶解性,适当加入与水互溶的叔丁醇溶剂。乳化剂采用全氟辛酸铵,可对形成的共聚物粒子起胶体保护作用,得到稳定乳液,其用量为0.15~0.50%(相对去离子水)。 The synthesis of TFE-P copolymer is carried out by emulsion polymerization, and the reaction medium is mainly deionized water. At the same time, in order to improve the solubility of initiator and monomer, tert-butanol solvent which is miscible with water is properly added. Ammonium perfluorooctanoate is used as the emulsifier, which can protect the formed copolymer particles and obtain a stable emulsion. The dosage is 0.15-0.50% (relative to deionized water).
采用的过氧化物引发剂为苯中10小时半衰期温度为100oC左右的油溶性有机过氧化物引发剂,包括过氧化苯甲酸叔丁酯、过氧化苯甲酸叔戊酯、过氧化醋酸叔丁酯、过氧化醋酸叔戊酯、过氧化3,5,5-三甲基己酸叔丁酯、过氧化3,5,5-三甲基己酸叔戊酯、过氧化异丙基碳酸叔丁酯、过氧化2-乙基己基碳酸叔丁酯、过氧化2-乙基己基碳酸叔戊酯,其用量为去离子水质量的0.05~0.25%。 The peroxide initiator used is an oil-soluble organic peroxide initiator with a 10-hour half-life in benzene and a temperature of about 100 o C, including tert-butyl peroxybenzoate, tert-amyl peroxybenzoate, and tert-butyl peroxyacetic acid. Butyl ester, tert-amyl peroxyacetate, tert-butyl peroxy-3,5,5-trimethylhexanoate, tert-amyl peroxy-3,5,5-trimethylhexanoate, isopropyl peroxycarbonate tert-butyl peroxide, tert-butyl peroxy 2-ethylhexyl carbonate, tert-amyl peroxide 2-ethylhexyl carbonate, the dosage is 0.05~0.25% of the quality of deionized water.
为了提高引发剂的分解速率,满足室温TFE-P乳液聚合的需要,加入NaCO2CH(OH)SO2Na新型还原剂,该还原剂水溶,可在反应釜密封排氧后以水溶液形式一次性或连续加入,一般当聚合温度设定较低 (如20~25oC)时,还原剂可以一次性加入,而当聚合温度设定较高时(25~40oC)时,还原剂可以连续加入。还原剂用量与引发剂用量的摩尔比为1/2~2/1。 In order to increase the decomposition rate of the initiator and meet the needs of TFE-P emulsion polymerization at room temperature, a new reducing agent NaCO 2 CH(OH)SO 2 Na is added. The reducing agent is water-soluble and can be used as an aqueous solution once after the reactor is sealed and exhausted. Or continuous addition. Generally, when the polymerization temperature is set low (such as 20~25 o C), the reducing agent can be added at one time, and when the polymerization temperature is set high (25~40 o C), the reducing agent can be added Join in a row. The molar ratio of reducing agent dosage to initiator dosage is 1/2~2/1.
为了得到分子量大的TFE-P共聚物生胶,设定聚合温度在20~40oC,聚合温度过高,得到的TFE-P共聚物的分子量偏低,加工硫化后橡胶的拉伸强度和回弹性偏低。聚合温度过低,聚合反应速率降低,氧化-还原引发体系用量偏大。 In order to obtain TFE-P copolymer raw rubber with large molecular weight, the polymerization temperature is set at 20~40 o C. If the polymerization temperature is too high, the molecular weight of the obtained TFE-P copolymer is low, and the tensile strength and Resilience is low. If the polymerization temperature is too low, the polymerization reaction rate will decrease, and the amount of oxidation-reduction initiation system will be too large.
TFE和P均为气相单体,需在开始聚合后用高压泵打入到聚合釜中,其中首次加入的TFE/P单体的摩尔比在80/20~ 70/30之间,可预先将两种单体按设定摩尔比混合,然后等聚合体系升温到设定温度下,加入到聚合釜中。首次加入TFE/P混合单体至釜内压力达到1.5~2.5MPa之间的初始设定值,聚合开始一定时间后,釜内压力下降,当压力下降0.1MPa(相对初始设定值)后,泵入摩尔比为60/40~50/50的补充TFE/P混合单体至压力再达到设定值,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到20~30次单体补充或还原剂滴加完毕后,结束混合单体补加,继续聚合至压力下降0.5MPa (相对初始设定压力值)后,排除未反应单体结束聚合,即可得到TFE-P共聚物胶乳。 Both TFE and P are gas-phase monomers, which need to be injected into the polymerization kettle with a high-pressure pump after the start of polymerization. The molar ratio of TFE/P monomer added for the first time is between 80/20~70/30, which can be pre-mixed The two monomers are mixed according to the set molar ratio, and then the polymerization system is heated to the set temperature before being added to the polymerization tank. Add TFE/P mixed monomer for the first time until the pressure in the kettle reaches the initial set value between 1.5~2.5MPa. After the polymerization starts for a certain period of time, the pressure in the kettle drops. When the pressure drops by 0.1MPa (relative to the initial set value), Pump in supplementary TFE/P mixed monomer with a molar ratio of 60/40~50/50 until the pressure reaches the set value, and after the pressure drops again by 0.1MPa, pump in supplementary TFE/P mixed monomer, repeat the above mixing In the monomer replenishment process, when the monomer replenishment reaches 20~30 times or the reducing agent is added dropwise, the mixed monomer replenishment is completed, and the polymerization is continued until the pressure drops by 0.5MPa (relative to the initial set pressure value), and the unreacted monomer is removed. After the end of the polymerization, the TFE-P copolymer latex can be obtained.
向TFE-P共聚物胶乳中加入无机盐凝聚剂,使胶乳破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到四氟乙烯-丙烯共聚物生胶。采用的无机盐凝聚剂为氯化钠、氯化镁、氯化钙、氯化铝、硫酸钠、硫酸铝,凝聚剂加入量以胶乳凝聚完全为准。 Adding an inorganic salt coagulant to the TFE-P copolymer latex makes the latex demulsify and coagulate, and the coagulate is filtered, washed with deionized water, and dried to obtain tetrafluoroethylene-propylene copolymer raw rubber. The inorganic salt coagulant used is sodium chloride, magnesium chloride, calcium chloride, aluminum chloride, sodium sulfate, aluminum sulfate, and the amount of the coagulant added is based on the complete coagulation of the latex.
实施例1 Example 1
将1000克去离子水、40克叔丁醇、2.0克全氟辛酸铵、2.0克(0.0103mol)过氧化苯甲酸叔丁酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至25oC,向釜内一次加入含1.689克(0.0103mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为60/40的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到20次单体补充后,结束混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化铝破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 40 grams of tert-butanol, 2.0 grams of ammonium perfluorooctanoate, and 2.0 grams (0.0103 mol) of tert-butyl peroxybenzoate initiator into the autoclave. o C, add an aqueous solution containing 1.689 grams (0.0103mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle to the pressure in the kettle When the pressure reaches 2.0MPa, start polymerization. When the pressure in the kettle drops by 0.1MPa, pump in supplementary TFE/P mixed monomer with a molar ratio of 60/40 until the pressure reaches 2.0MPa, and after the pressure drops again by 0.1MPa, pump in supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 20 times, end the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, remove the remaining monomer, end the polymerization, and obtain TFE- P copolymer latex; adding aluminum chloride to the copolymer latex to break the emulsion and coagulate, and the coagulation is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例2 Example 2
将1000克去离子水、20克叔丁醇、2.5克全氟辛酸铵、2.5克(0.0096mol)过氧化2-乙基己基碳酸叔戊酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至20oC,向釜内一次加入含3.15克(0.0192mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2500KPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为60/40的补充TFE/P混合单体至压力达到2.5MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到25次单体补充后,结束混合单体补加,聚合至压力下降到2.0KPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化钠破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 20 grams of tert-butanol, 2.5 grams of ammonium perfluorooctanoate, and 2.5 grams (0.0096 mol) of tert-amyl peroxide 2-ethylhexyl carbonate initiator into the autoclave, seal it, fill it with nitrogen and exhaust it, Stir and heat up to 20 o C, add an aqueous solution containing 3.15 grams (0.0192mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, and pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle When the pressure in the kettle reaches 2500KPa, start polymerization. When the pressure in the kettle drops by 0.1MPa, pump in the supplementary TFE/P mixed monomer with a molar ratio of 60/40 until the pressure reaches 2.5MPa, and after the pressure drops by 0.1MPa again, Pump in the replenishment of TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 25 times, end the mixed monomer replenishment, polymerize until the pressure drops to 2.0KPa, remove the remaining monomer, and end the polymerization. TFE-P copolymer latex is obtained; sodium chloride is added to the copolymer latex to demulsify and coagulate, and the coagulated matter is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例3 Example 3
将1000克去离子水、60克叔丁醇、1.5克全氟辛酸铵、2.46克(0.010mol)过氧化2-乙基己基碳酸叔丁酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至25oC,向釜内一次加入含1.64克(0.010mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为70/30的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为55/45的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到20次单体补充后,结束混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化钙破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 60 grams of tert-butanol, 1.5 grams of ammonium perfluorooctanoate, and 2.46 grams (0.010 mol) of 2-ethylhexyl peroxide tert-butyl carbonate initiator into the autoclave, and seal it with nitrogen and exhaust it. Stir and heat up to 25 o C, add an aqueous solution containing 1.64 g (0.010 mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, and pump the initial TFE/P mixed monomer with a molar ratio of 70/30 into the kettle When the pressure in the kettle reaches 2.0MPa, start polymerization. When the pressure in the kettle drops by 0.1MPa, pump in the supplementary TFE/P mixed monomer with a molar ratio of 55/45 until the pressure reaches 2.0MPa, and after the pressure drops by 0.1MPa again , pump in supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 20 times, end the mixed monomer supplement, polymerize until the pressure drops to 1.5MPa, remove the remaining monomer, and end the polymerization , to obtain TFE-P copolymer latex; adding calcium chloride to the copolymer latex to demulsify and coagulate, and the coagulation is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例4 Example 4
将1000克去离子水、80克叔丁醇、2.0克全氟辛酸铵、2.44克(0.010mol)过氧化3,5,5-三甲基己酸叔戊酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至25oC,向釜内一次加入含1.64克(0.010mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为50/50的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到20次单体补充后,结束混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化镁破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 80 grams of tert-butanol, 2.0 grams of ammonium perfluorooctanoate, and 2.44 grams (0.010 mol) of tert-amyl peroxide 3,5,5-trimethylhexanoate initiator into the autoclave, seal and fill After nitrogen and oxygen removal, stir and heat up to 25 o C, add an aqueous solution containing 1.64 g (0.010 mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, and pump initial TFE with a molar ratio of 80/20 into the kettle /P mixed monomer until the pressure in the kettle reaches 2.0MPa, start polymerization, when the pressure in the kettle drops by 0.1MPa, pump in the supplementary TFE/P mixed monomer with a molar ratio of 50/50 until the pressure reaches 2.0MPa, and After falling again by 0.1MPa, pump in the supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 20 times, end the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, and remove the remaining After the monomer is polymerized, TFE-P copolymer latex is obtained; magnesium chloride is added to the copolymer latex to demulsify and coagulate, and the aggregate is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例5 Example 5
将1000克去离子水、100克叔丁醇、2.0克全氟辛酸铵、2.30克(0.010mol)过氧化3,5,5-三甲基己酸叔丁酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至25oC,向釜内一次加入含1.64克(0.010mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为55/45的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到25次单体补充后,结束混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入硫酸钠破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 100 grams of tert-butanol, 2.0 grams of ammonium perfluorooctanoate, and 2.30 grams (0.010 mol) of tert-butyl peroxide 3,5,5-trimethylhexanoate initiator into the autoclave, seal and fill After nitrogen and oxygen removal, stir and heat up to 25 o C, add an aqueous solution containing 1.64 g (0.010 mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, and pump initial TFE with a molar ratio of 80/20 into the kettle /P mixed monomer until the pressure in the kettle reaches 2.0MPa, start polymerization, when the pressure in the kettle drops by 0.1MPa, pump in the supplementary TFE/P mixed monomer with a molar ratio of 55/45 until the pressure reaches 2.0MPa, and After another drop of 0.1MPa, pump in the supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 25 times, end the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, and remove the remaining The monomer is polymerized to obtain TFE-P copolymer latex; sodium sulfate is added to the copolymer latex to demulsify and coagulate, and the aggregate is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例6 Example 6
将1000克去离子水、40克叔丁醇、5.0克全氟辛酸铵、1.0克(0.00756mol)过氧化醋酸叔丁酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至35oC,向釜内连续加入含2.48克(0.01513mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为55/45的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当还原剂水溶液泵加结束后,停止混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入硫酸铝破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1,000 grams of deionized water, 40 grams of tert-butanol, 5.0 grams of ammonium perfluorooctanoate, and 1.0 grams (0.00756 mol) of tert-butyl peroxyacetate initiator into the autoclave, seal it, fill it with nitrogen and exhaust oxygen, and stir to raise the temperature to 35 o C. Continuously add an aqueous solution containing 2.48 grams (0.01513mol) of NaCO 2 CH(OH)SO 2 Na into the kettle, and pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle until the pressure in the kettle reaches 2.0MPa, start polymerization, when the pressure in the tank drops by 0.1MPa, pump in supplementary TFE/P mixed monomer with a molar ratio of 55/45 until the pressure reaches 2.0MPa, and after the pressure drops again by 0.1MPa, pump in supplementary TFE /P mixed monomer, repeat the above mixed monomer replenishment process, when the reducing agent aqueous solution is pumped, stop the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, remove the remaining monomer, and end the polymerization to obtain TFE-P Copolymer latex: Add aluminum sulfate to the copolymer latex to break the emulsion and coagulate, and the coagulate is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例7 Example 7
将1000克去离子水、40克叔丁醇、2.0克全氟辛酸铵、0.50克(0.00284mol)过氧化异丙基碳酸叔丁酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至40oC,向釜内连续加入含0.93克(0.00568mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为50/50的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当还原剂水溶液泵加结束后,停止混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化钙破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 40 grams of tert-butanol, 2.0 grams of ammonium perfluorooctanoate, and 0.50 grams (0.00284 mol) of tert-butyl peroxyisopropyl carbonate initiator into the autoclave, seal it, fill it with nitrogen and exhaust oxygen, and stir to raise the temperature To 40 o C, continuously add an aqueous solution containing 0.93 g (0.00568mol) NaCO 2 CH(OH)SO 2 Na to the kettle, and pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle When the internal pressure reaches 2.0MPa, polymerization starts. When the pressure in the kettle drops by 0.1MPa, pump in the supplementary TFE/P mixed monomer with a molar ratio of 50/50 until the pressure reaches 2.0MPa, and after the pressure drops by 0.1MPa again, the pump Add TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the reducing agent aqueous solution is pumped, stop the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, remove the remaining monomer, and end the polymerization to obtain TFE-P copolymer latex; adding calcium chloride to the copolymer latex to demulsify and coagulate, and the coagulation is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例8 Example 8
将1000克去离子水、50克叔丁醇、2.5克全氟辛酸铵、1.46克(0.010mol)过氧化醋酸叔戊酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至35oC,向釜内连续加入含0.82克(0.005mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为55/45的补充TFE/P混合单体至压力达到2.0Mp,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当还原剂水溶液泵加结束后,停止混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化钙破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 50 grams of tert-butanol, 2.5 grams of ammonium perfluorooctanoate, and 1.46 grams (0.010 mol) of tert-amyl peroxyacetate initiator into the autoclave, seal it, fill it with nitrogen and exhaust oxygen, and stir to raise the temperature to 35 o C, continuously add an aqueous solution containing 0.82 grams (0.005mol) NaCO 2 CH(OH)SO 2 Na to the kettle, and pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle until the pressure in the kettle reaches 2.0MPa, start polymerization, when the pressure in the tank drops by 0.1MPa, pump in supplementary TFE/P mixed monomer with a molar ratio of 55/45 until the pressure reaches 2.0Mp, and after the pressure drops again by 0.1MPa, pump in supplementary TFE /P mixed monomer, repeat the above mixed monomer replenishment process, when the reducing agent aqueous solution is pumped, stop the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, remove the remaining monomer, and end the polymerization to obtain TFE-P Copolymer latex: adding calcium chloride to the copolymer latex to break the emulsion and coagulate, and the coagulation is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例9 Example 9
将1000克去离子水、40克叔丁醇、2.0克全氟辛酸铵、2.08克(0.010mol)过氧化苯甲酸叔戊酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至25oC,向釜内一次加入含1.64克(0.010mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为60/40的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到30次单体补充后,结束混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化钙破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 40 grams of tert-butanol, 2.0 grams of ammonium perfluorooctanoate, and 2.08 grams (0.010 mol) of tert-amyl peroxybenzoate initiator into the autoclave. o C, add an aqueous solution containing 1.64 grams (0.010mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle to the pressure in the kettle When the pressure reaches 2.0MPa, start polymerization. When the pressure in the kettle drops by 0.1MPa, pump in supplementary TFE/P mixed monomer with a molar ratio of 60/40 until the pressure reaches 2.0MPa, and after the pressure drops again by 0.1MPa, pump in supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 30 times, end the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, remove the remaining monomer, end the polymerization, and obtain TFE- P copolymer latex; add calcium chloride to the copolymer latex to demulsify and coagulate, and the coagulate is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例10 Example 10
将1000克去离子水、40克叔丁醇、1.8克全氟辛酸铵、1.94克(0.010mol)过氧化苯甲酸叔丁酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至28oC,向釜内一次加入含1.64克(0.010mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到2.0MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为50/50的补充TFE/P混合单体至压力达到2.0MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到25次单体补充后,结束混合单体补加,聚合至压力下降到1.5MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化钙破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 40 grams of tert-butanol, 1.8 grams of ammonium perfluorooctanoate, and 1.94 grams (0.010 mol) of tert-butyl peroxybenzoate initiator into the autoclave. o C, add an aqueous solution containing 1.64 grams (0.010mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle to the pressure in the kettle When the pressure reaches 2.0MPa, start to polymerize. When the pressure in the kettle drops by 0.1MPa, pump in supplementary TFE/P mixed monomer with a molar ratio of 50/50 until the pressure reaches 2.0MPa, and after the pressure drops again by 0.1MPa, pump in supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 25 times, end the mixed monomer replenishment, polymerize until the pressure drops to 1.5MPa, remove the remaining monomer, end the polymerization, and obtain TFE- P copolymer latex; add calcium chloride to the copolymer latex to demulsify and coagulate, and the coagulate is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例11 Example 11
将1000克去离子水、40克叔丁醇、2.0克全氟辛酸铵、2.08克(0.010mol)过氧化苯甲酸叔戊酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至32oC,向釜内一次加入含1.64克(0.010mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为75/25的初始TFE/P混合单体至釜内压力达到1.8MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为55/45的补充TFE/P混合单体至压力达到1.8MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到30次单体补充后,结束混合单体补加,聚合至压力下降到1.3MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入氯化钠破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 40 grams of tert-butanol, 2.0 grams of ammonium perfluorooctanoate, and 2.08 grams (0.010 mol) of tert-amyl peroxybenzoate initiator into the autoclave. After sealing it with nitrogen and exhausting oxygen, stir and heat up to 32 o C, add an aqueous solution containing 1.64 grams (0.010mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, pump the initial TFE/P mixed monomer with a molar ratio of 75/25 into the kettle to the pressure in the kettle When the pressure reaches 1.8MPa, start to polymerize. When the pressure in the kettle drops by 0.1MPa, pump in supplementary TFE/P mixed monomer with a molar ratio of 55/45 until the pressure reaches 1.8MPa, and after the pressure drops again by 0.1MPa, pump in supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 30 times, end the mixed monomer replenishment, polymerize until the pressure drops to 1.3MPa, remove the remaining monomer, end the polymerization, and obtain TFE- P copolymer latex: add sodium chloride to the copolymer latex to demulsify and coagulate, and the coagulate is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
实施例12 Example 12
将1000克去离子水、40克叔丁醇、2.0克全氟辛酸铵、2.08克(0.010mol)过氧化苯甲酸叔戊酯引发剂加入高压反应釜中,密封充氮排氧后,搅拌升温至25oC,向釜内一次加入含1.64克(0.010mol)NaCO2CH(OH)SO2Na的水溶液,向釜内泵入摩尔比为80/20的初始TFE/P混合单体至釜内压力达到1.5MPa,开始聚合,当釜内压力下降0.1MPa后,泵入摩尔比为55/45的补充TFE/P混合单体至压力达到1.5MPa,并在压力再次下降0.1MPa后,泵入补充TFE/P混合单体,重复以上混合单体补充过程,当达到30次单体补充后,结束混合单体补加,聚合至压力下降到1.0MPa,排除剩余单体,结束聚合,得到TFE-P共聚物胶乳;向共聚物胶乳中加入硫酸钠破乳凝聚,凝聚物经过滤、去离子水洗涤、干燥得到TFE-P共聚物生胶。 Add 1000 grams of deionized water, 40 grams of tert-butanol, 2.0 grams of ammonium perfluorooctanoate, and 2.08 grams (0.010 mol) of tert-amyl peroxybenzoate initiator into the autoclave. o C, add an aqueous solution containing 1.64 grams (0.010mol) NaCO 2 CH(OH)SO 2 Na to the kettle at one time, pump the initial TFE/P mixed monomer with a molar ratio of 80/20 into the kettle to the pressure in the kettle When the pressure reaches 1.5MPa, start to polymerize. When the pressure in the kettle drops by 0.1MPa, pump in supplementary TFE/P mixed monomer with a molar ratio of 55/45 until the pressure reaches 1.5MPa, and after the pressure drops again by 0.1MPa, pump in supplementary TFE/P mixed monomer, repeat the above mixed monomer replenishment process, when the monomer replenishment reaches 30 times, end the mixed monomer replenishment, polymerize until the pressure drops to 1.0MPa, remove the remaining monomer, end the polymerization, and obtain TFE- P copolymer latex: adding sodium sulfate to the copolymer latex to break the emulsion and coagulate, and the coagulation is filtered, washed with deionized water, and dried to obtain TFE-P copolymer raw rubber.
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US4277586A (en) * | 1974-11-20 | 1981-07-07 | Asahi Glass Company, Ltd. | Process for preparing a propylene-tetrafluoroethylene copolymer |
CN86105039A (en) * | 1985-08-05 | 1987-02-11 | 奥西蒙特公司 | Composition be total to hardened fluoroelastomer of promoting chemical stability |
CN1031238A (en) * | 1987-08-10 | 1989-02-22 | 森陶硝子株式会社 | The manufacture method of graft polymerized flexible fluororesin |
CN1408735A (en) * | 2001-09-27 | 2003-04-09 | 旭硝子株式会社 | process for preparing polymer containing fluorine |
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US4277586A (en) * | 1974-11-20 | 1981-07-07 | Asahi Glass Company, Ltd. | Process for preparing a propylene-tetrafluoroethylene copolymer |
CN86105039A (en) * | 1985-08-05 | 1987-02-11 | 奥西蒙特公司 | Composition be total to hardened fluoroelastomer of promoting chemical stability |
CN1031238A (en) * | 1987-08-10 | 1989-02-22 | 森陶硝子株式会社 | The manufacture method of graft polymerized flexible fluororesin |
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