CN104692780B - A kind of microwave anaerobic heating material and preparation method thereof - Google Patents

A kind of microwave anaerobic heating material and preparation method thereof Download PDF

Info

Publication number
CN104692780B
CN104692780B CN201510109554.XA CN201510109554A CN104692780B CN 104692780 B CN104692780 B CN 104692780B CN 201510109554 A CN201510109554 A CN 201510109554A CN 104692780 B CN104692780 B CN 104692780B
Authority
CN
China
Prior art keywords
microwave
parts
heating material
anaerobic
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510109554.XA
Other languages
Chinese (zh)
Other versions
CN104692780A (en
Inventor
夏嵩
席宗隆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510109554.XA priority Critical patent/CN104692780B/en
Publication of CN104692780A publication Critical patent/CN104692780A/en
Application granted granted Critical
Publication of CN104692780B publication Critical patent/CN104692780B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The invention discloses a kind of microwave anaerobic heating material and preparation method thereof, microwave anaerobic heating material, its raw material components includes:25 35 parts of monocrystalline silicon, 11 19 parts of waterglass, 22 32 parts of silicon powder, 46 parts of alkali metal salt, 28 38 parts of alundum (Al2O3), the number are mass fraction.Microwave anaerobic heating material of the present invention, there is the characteristics such as intensity is big, wearability is good, shrinkage factor is small, rate of water absorption is adjustable, plasticity is strong, as needed can be prepared as heating material variously-shaped;Under the conditions of microwave radiation, it can be rapidly heated, up to more than 1600 DEG C, more than 1600 DEG C of burning timeliness is more than 3 months temperature;Suitable for being heated to various materials, and can be seamless applying with heating object, heat release uniformly, without oxygen consumption, zero-emission;Taken when ignition temperature does not reach, recycling can be activated, considerably reduce fuel cost.

Description

A kind of microwave anaerobic heating material and preparation method thereof
Technical field
The invention belongs to Material Field, and in particular to a kind of microwave anaerobic heating material and preparation method thereof.
Background technology
Heating material is widely used in industrial and agricultural production and people's lives, is by chemically or physically reacting as thermal source The material to give off energy, the material for being used for heating at present include fossil fuel (such as oil, coal, oil shale, methane, oil-sand, day Right gas etc.), bio-fuel (such as ethanol, biodiesel), nuclear fuel (such as uranium 235, uranium 233, uranium 238, plutonium 239, thorium 232) And converting electrical energy into the heating wire of heat energy etc., fossil fuel not only consumes oxygen as the non-renewable energy, during burning, and And pernicious gas, pollution environment can be discharged;Although bio-fuel is a kind of emerging recyclable fuel, but preparation technology be present and answer It is miscellaneous, cost is high, burning when need consume oxygen, energy release it is limited the defects of;Although heating wire is a kind of anaerobic heating material, But the defects of power consumption is big, the release of short life, energy is limited be present using electric-heating-wire-heating.
At present, microwave energy is more and more applied to heating art, such as:Food, papermaking, timber, sintering etc.. The microwave of actual heating application is typically the electromagnetic wave that frequency is 915MHz and 2450MHz.The simple principle of microwave heating is it The polarization of alternating electromagnetic field makes the free charge rearrangement of material internal and the rotation of tune repeatedly of dipole, strong so as to produce Big vibration and friction, the energy of alternating electromagnetic field is converted into the heat energy in medium in this microprocess, causes medium temperature Degree rise, therefore microwave heating is dielectric material own loss energy of electromagnetic field and generated heat.Microwave heating is markedly different from routine Heating, has the following advantages that:(1) belong to interior heating, there is not contact;(2) firing rate is fast;(3) efficiency of heating surface is high, can show Write energy-conservation;(4) optionally heated material;(5) thermal inertia is small;(6) there is catalytic action to chemical reaction.However, material Absorb that the ability of microwave energy is relevant with the complex dielectric permittivity of the material, i.e., fissipation factor is bigger, it is stronger to absorb the ability of microwave, because The advantages of this above-mentioned microwave heating, is just for the strong absorbing material of specific microwave, therefore microwave heating also has it significantly to limit to Property and deficiency:(1) selectivity of microwave heating causes it to directly heat the metal material of bulk, because metallic reflection is micro- Ripple;Microwave also is difficult to heat many insulating materials, such as:Glass, plastics are (such as:Polyethylene, polystyrene etc.), quartz and portion Divide ceramic material, because these materials are " transparent " to microwave, they do not absorb or less absorption microwave energy, therefore Can be very low for the efficiency of heating surface of these material microwaves.(2) uniformity and bad of microwave heating in many cases, such as:It is right Be difficult to penetrate in some larger block materials microwaves, the energy entrained by microwave also by with the distance for going deep into dielectric surface, Exponentially form decays.
To sum up, a kind of high life, high efficiency, operation at high temperature, adaptable inexpensive anaerobic heating material are developed It is extremely urgent.
The content of the invention
To overcome drawbacks described above existing for heating material in the prior art, the present invention provides a kind of microwave anaerobic heating material And preparation method thereof, be a kind of anaerobic heating material, have low zero-emission, efficiency high, cost, strong adaptability, have a wide range of application, Homogeneous heating, it the characteristic such as can be recycled.
In order to solve the above technical problems, the technical solution adopted in the present invention is as follows:
A kind of microwave anaerobic heating material, its raw material components include:Monocrystalline silicon 25-35 parts, waterglass 11-19 parts, silicon are micro- Powder 22-32 parts, alkali metal salt 4-6 parts, alundum (Al2O3) 28-38 parts, the number are mass fraction.
The application microwave anaerobic heating material, with intensity is big, wearability is good, shrinkage factor is small, rate of water absorption is adjustable, plastic Property the characteristic such as strong, heating material can be prepared as needed variously-shaped, under the conditions of microwave radiation, can be rapidly heated, temperature Degree up to more than 1600 DEG C, more than 1600 DEG C of burning timeliness more than 3 months, suitable for various materials, variously-shaped add Heat, and can be seamless applying with heating object, heat release uniformly, without oxygen consumption, zero-emission, taken, can be swashed when ignition temperature does not reach It is living to recycle.
In order to be further ensured that the performances such as the intensity of heating material, wearability, while further improve adding for heating material The thermal efficiency, it is preferable that the mass content of silicon is more than 99.9% in monocrystalline silicon.
In order to facilitate preparation, while further ensure that the heating properties of heating material, it is preferable that the concentration of waterglass is 20- 30°Be'。
In order to further improve the heating properties of heating material, the mass content of silicide is more than 70% in silicon powder.
In order to further improve the efficiency of heating surface of heating material, extend heating timeliness, it is preferable that alkali metal salt is lithium salts.
In order to be further ensured that the performances such as the intensity of heating material, wearability, while further improve adding for heating material The thermal efficiency, it is preferable that the purity of alundum (Al2O3) is more than 60wt%.
In order to which the performance of heating material is reached into optimal, it is preferable that microwave anaerobic heating material, its raw material components include:It is single 30 parts of crystal silicon, 15 parts of waterglass, 27 parts of silicon powder, 5 parts of alkali metal salt, 33 parts of alundum (Al2O3), the number are mass fraction.
In order to be further ensured that the performance of heating material, it is preferable that the preparation method of above-mentioned microwave anaerobic heating material, including Following steps connected in order:
A, monocrystalline silicon, waterglass, silicon powder, alkali metal salt and alundum (Al2O3) are mixed, dehydration;
B, under the conditions of microwave radiation, step A resulting materials are warming up to 250-350 DEG C in 1 hour;
C, under the conditions of microwave radiation, step B resulting materials is continuously heating to 1150-1250 DEG C, are incubated 3.5-4.5h, Then in 1.5-2.5h, room temperature is cooled to, produces microwave anaerobic heating material.
In above-mentioned steps C, when material is warming up to 1150-1250 DEG C, material is high temperature fused state.
In above-mentioned preparation method, monocrystalline silicon, silicon powder, alkali metal salt and alundum (Al2O3) are both preferably powdered, water glass Glass is solution, is sufficiently mixed each material uniformly before dehydration, after dehydration, mixture high-temperature digestion, is arranged again under microwave condition Sequence, form new crystal phase structure, so as to obtain new material, applicant it has been investigated that, utilize the heating obtained by the above method Material has optimal performance.
The application method of microwave anaerobic heating material is:Act on " microwave anaerobic heating material " first with microwave, then Go to heat material to be heated using " microwave anaerobic heating material " as heater (thermal source) again, there is no material to the material with heating The requirement of matter, it is applied widely, it is heated at high temperature for anaerobic.
The NM technology of the present invention is with reference to prior art.
Microwave anaerobic heating material of the present invention, with intensity is big, wearability is good, shrinkage factor is small, rate of water absorption is adjustable, plastic Property the characteristic such as strong, heating material can be prepared as needed variously-shaped;Under the conditions of microwave radiation, it can be rapidly heated, temperature Up to more than 1600 DEG C, more than 1600 DEG C of burning timeliness is more than 3 months degree;Suitable for being heated to various materials, and can be with Heating object is seamless applying, heat release uniformly, without oxygen consumption, zero-emission;Taken when ignition temperature does not reach, can activate circulation makes With, considerably reduce fuel cost;Energy-saving and environmental protection, more than 30% is saved compared with traditional organic-fuel, with heating wire phase Than energy-conservation more than 50%;The preparation method of microwave anaerobic heating material of the present invention is simple, easily implementation, cost is low.
Embodiment
For a better understanding of the present invention, with reference to the embodiment content that the present invention is furture elucidated, but the present invention Content is not limited solely to the following examples.
Embodiment 1
The raw material components of microwave anaerobic heating material include:25 parts of monocrystalline silicon, water glass solution (concentration is 21.9 ° of Be') 11 parts, 22 parts of silicon powder, 4 parts of lithium carbonate, 28 parts of alundum (Al2O3), the number is mass fraction.
Above-mentioned monocrystalline silicon is the monocrystalline silica flour purchased from Pei County Jin Wengui product Materials Co., Ltd, and the mass content of silicon is 99.99%;Water glass solution is purchased from Qingdao Chao Xu Trade Co., Ltd.s;Silicon powder is limited purchased from Zaozhuang City's holy high-tech silicon industry of gold The melting silicon powder RG-400 mesh of company;Alundum (Al2O3) is pure to analyze, and Science and Technology Ltd., carbonic acid are tieed up purchased from Beijing Kang Puhui Lithium is purchased from Nanjing Si Taibao trade Co., Ltds.
The preparation method of above-mentioned microwave anaerobic heating material, including following steps connected in order:
A, monocrystalline silicon, waterglass, silicon powder, alkali metal salt and alundum (Al2O3) mixed, be dehydrated, extruding;
B, under the conditions of microwave radiation, step A resulting materials are warming up to 250 DEG C in 1 hour, further dehydration, and evaporating Organic impurities;
C, under the conditions of microwave radiation, step B resulting materials is continuously heating to 1150 DEG C, 3.5h is incubated, makes material portion Divide carbonization, melt inorganic matter, new molecular sequences are formed under microwave condition, then in 1.5h, are cooled to room temperature, are produced micro- Ripple anaerobic heating material.
Above-mentioned gained microwave anaerobic heating material intensity is 15MPa, and wearability is more than 100 times of manganese steel, and shrinkage factor is 0.3%, water absorption rate 7%;Per the heat of 100g microwave anaerobics heating material release equivalent to the heat that 3kg coals discharge; 2450MHz electromagnetic wave can be warming up to more than 1600 DEG C for lower 30 seconds, and more than 1600 DEG C of heating timeliness is 4 months.
Embodiment 2
The raw material components of microwave anaerobic heating material include:35 parts of monocrystalline silicon, water glass solution (concentration is 28.7 ° of Be') 19 parts, 32 parts of silicon powder, 6 parts of lithium carbonate, 38 parts of alundum (Al2O3), the number is mass fraction.
Above-mentioned monocrystalline silicon is the monocrystalline silica flour purchased from Pei County Jin Wengui product Materials Co., Ltd, and the mass content of silicon is 99.99%;Water glass solution is purchased from Qingdao Chao Xu Trade Co., Ltd.s;Silicon powder is limited purchased from Zaozhuang City's holy high-tech silicon industry of gold The melting silicon powder RG-400 mesh of company;Alundum (Al2O3) is pure to analyze, and Science and Technology Ltd., carbonic acid are tieed up purchased from Beijing Kang Puhui Lithium is purchased from Nanjing Si Taibao trade Co., Ltds.
The preparation method of above-mentioned microwave anaerobic heating material, including following steps connected in order:
A, monocrystalline silicon, waterglass, silicon powder, alkali metal salt and alundum (Al2O3) mixed, be dehydrated, extruding;
B, under the conditions of microwave radiation, step A resulting materials are warming up to 350 DEG C in 1 hour;
C, under the conditions of microwave radiation, step B resulting materials is continuously heating to 1250 DEG C, are incubated 4.5h, Ran Hou In 2.5h, room temperature is cooled to, produces microwave anaerobic heating material.
Above-mentioned gained microwave anaerobic heating material intensity is 12MPa, and wearability is more than 100 times of manganese steel, and shrinkage factor is 0.3%, water absorption rate 10%;Per the heat of 100g microwave anaerobics heating material release equivalent to the heat that 3.1kg coals discharge; 2450MHz electromagnetic wave can be warming up to more than 1600 DEG C for lower 30 seconds, and more than 1600 DEG C of heating timeliness is 5 months.
Embodiment 3
Microwave anaerobic heating material, its raw material components include:30 parts of monocrystalline silicon, water glass solution (concentration is 24.2 ° of Be') 15 parts, 27 parts of silicon powder, 5 parts of lithium carbonate, 33 parts of alundum (Al2O3), the number is mass fraction.
Above-mentioned monocrystalline silicon is the monocrystalline silica flour purchased from Pei County Jin Wengui product Materials Co., Ltd, and the mass content of silicon is 99.99%;Water glass solution is purchased from Qingdao Chao Xu Trade Co., Ltd.s;Silicon powder is limited purchased from Zaozhuang City's holy high-tech silicon industry of gold The melting silicon powder RG-400 mesh of company;Alundum (Al2O3) is pure to analyze, and Science and Technology Ltd., carbonic acid are tieed up purchased from Beijing Kang Puhui Lithium is purchased from Nanjing Si Taibao trade Co., Ltds.
A, monocrystalline silicon, waterglass, silicon powder, alkali metal salt and alundum (Al2O3) mixed, be dehydrated, extruding;
B, under the conditions of microwave radiation, step A resulting materials are warming up to 300 DEG C in 1 hour;
C, under the conditions of microwave radiation, step B resulting materials is continuously heating to 1200 DEG C, are incubated 4h, then in 2h, Room temperature is cooled to, produces microwave anaerobic heating material.
Above-mentioned gained microwave anaerobic heating material intensity is 11MPa, and wearability is more than 100 times of manganese steel, and shrinkage factor is 0.3%, water absorption rate 300%;Per the heat of 100g microwave anaerobics heating material release equivalent to the heat that 3.5kg coals discharge; More than 1600 DEG C can be warming up within 30 seconds under 2450MHz electromagnetic wave, and more than 1600 DEG C of heating timeliness is 7 months.
Microwave anaerobic heating material obtained by the various embodiments described above is suitable to various materials (including various isolation materials), various The material heating of shape, and heat release is uniform.

Claims (6)

  1. A kind of 1. microwave anaerobic heating material, it is characterised in that:Its raw material components includes:Monocrystalline silicon 25-35 parts, waterglass 11- 19 parts, silicon powder 22-32 parts, alkali metal salt 4-6 parts, alundum (Al2O3) 28-38 parts, the number is mass fraction, alkali metal Salt is lithium salts;
    The preparation method of above-mentioned microwave anaerobic heating material, including following steps connected in order:
    A, monocrystalline silicon, waterglass, silicon powder, alkali metal salt and alundum (Al2O3) are mixed, dehydration;
    B, under the conditions of microwave radiation, step A resulting materials are warming up to 250-350 DEG C in 1 hour;
    C, under the conditions of microwave radiation, step B resulting materials is continuously heating to 1150-1250 DEG C, are incubated 3.5-4.5h, then In 1.5-2.5h, room temperature is cooled to, produces microwave anaerobic heating material.
  2. 2. microwave anaerobic heating material as claimed in claim 1, it is characterised in that:The mass content of silicon is more than in monocrystalline silicon 99.9%.
  3. 3. microwave anaerobic heating material as claimed in claim 1, it is characterised in that:The concentration of waterglass is 20-30 ° of Be'.
  4. 4. microwave anaerobic heating material as claimed in claim 1, it is characterised in that:The mass content of silicide is big in silicon powder In 70%.
  5. 5. microwave anaerobic heating material as claimed in claim 1, it is characterised in that:The purity of alundum (Al2O3) is more than 60wt%.
  6. 6. the microwave anaerobic heating material as described in claim 1-5 any one, it is characterised in that:Its raw material components includes: 30 parts of monocrystalline silicon, 15 parts of waterglass, 27 parts of silicon powder, 5 parts of alkali metal salt, 33 parts of alundum (Al2O3), the number are mass parts Number.
CN201510109554.XA 2015-03-12 2015-03-12 A kind of microwave anaerobic heating material and preparation method thereof Expired - Fee Related CN104692780B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510109554.XA CN104692780B (en) 2015-03-12 2015-03-12 A kind of microwave anaerobic heating material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510109554.XA CN104692780B (en) 2015-03-12 2015-03-12 A kind of microwave anaerobic heating material and preparation method thereof

Publications (2)

Publication Number Publication Date
CN104692780A CN104692780A (en) 2015-06-10
CN104692780B true CN104692780B (en) 2017-11-14

Family

ID=53340383

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510109554.XA Expired - Fee Related CN104692780B (en) 2015-03-12 2015-03-12 A kind of microwave anaerobic heating material and preparation method thereof

Country Status (1)

Country Link
CN (1) CN104692780B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110143749B (en) * 2019-06-12 2022-01-28 江苏首标环保科技有限公司 Microwave drying treatment device and treatment method for sludge in septic tank
CN110203993B (en) * 2019-06-12 2022-02-08 江苏首标环保科技有限公司 Composite filter element capable of being repeatedly used under microwave condition, preparation method and activation method thereof
CN110863161B (en) * 2019-10-24 2021-08-06 安徽枫慧金属股份有限公司 Aging treatment process for extrusion casting aluminum alloy
CN111422936B (en) * 2020-04-08 2022-09-30 南京丰禾新材料科技有限公司 Urine treatment method and recyclable urine independent treatment system
CN112774626B (en) * 2020-12-21 2023-08-22 江苏首标环保科技有限公司 Ceramic filter particle capable of being regenerated by microwaves, preparation method thereof and regeneration method thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101568208B (en) * 2009-01-21 2014-02-19 徐艳姬 Microwave and heating element combined heating type heating chamber and manufacturing method thereof
CN102875134B (en) * 2012-10-31 2014-10-01 昆明理工大学 Porous heat storing microwave absorbing material for microwave oven

Also Published As

Publication number Publication date
CN104692780A (en) 2015-06-10

Similar Documents

Publication Publication Date Title
CN104692780B (en) A kind of microwave anaerobic heating material and preparation method thereof
CN105130391B (en) The method for preparing light ceramic using bottom mud in lake and municipal sludge microwave sintering
CN102205962B (en) Device and method for preparing activated carbon material for electrochemical capacitor
CN101774776B (en) Inorganic thermal insulation light aggregate prepared by phosphorous slag and preparation method thereof
CN106927722B (en) A kind of heat-insulating heat-preserving material and preparation method thereof
CN109835927B (en) High-temperature-resistant and high-hydrophobicity electric-grade magnesium oxide powder and preparation method thereof
CN107456986A (en) The method that microwave quickly prepares mica load carbonitride catalysis material
CN104310902A (en) Environment-friendly thermal insulation mortar
Hong et al. Microwave heating performances of low density polyethylene (LDPE) plastic particles
CN103159428A (en) Rice hull ash based porous material and preparation method thereof
CN111704134A (en) Wave-absorbing material based on agricultural and forestry waste recycling and preparation method thereof
US20220250987A1 (en) Process for producing microcrystalline alpha-alumina by microwave calcination
CN101568207B (en) Microwave heating plate and chamber and method for manufacturing same
CN103265266A (en) Formula and preparation method of microwave sintered kieselguhr brick
CN103755311A (en) Lightweight shale brick manufactured by using waste molasses and manufacturing method thereof
CN204968134U (en) Directional radiation heater of infrared ray
Shi et al. Alkali-activated fly ash manufactured with multi-stage microwave curing
CN102086126B (en) Heating brick without burning magnesium and production method of heating brick
CN101017058A (en) Microwave sintering material placing device
CN201620184U (en) Magnesium aluminum alloy ageing heat treatment device
CN102557717A (en) Porous cordierite-mullite composite ceramic material and preparation method thereof
CN107828439A (en) A kind of method for preparing biomass-based Aviation Fuel using stalk and waste plastic food bag
CN103396105A (en) Forsterite light aggregate and preparation method of same
CN210346308U (en) Rotary microwave roasting furnace
CN104140246B (en) Porous magnesium peridotites-akermanite composite ceramic material and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171114