CN104691883A - Method for making container with tea leaves - Google Patents
Method for making container with tea leaves Download PDFInfo
- Publication number
- CN104691883A CN104691883A CN201510106600.0A CN201510106600A CN104691883A CN 104691883 A CN104691883 A CN 104691883A CN 201510106600 A CN201510106600 A CN 201510106600A CN 104691883 A CN104691883 A CN 104691883A
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- China
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- mold cavity
- tealeaves
- tea leaves
- steam
- lower bolster
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Tea And Coffee (AREA)
Abstract
The invention relates to a method for making a container with tea leaves, and aims to effectively overcome the defect in storage of the tea leaves. The method comprises the following steps: grading sundried green tea leaves; conducting fresh-keeping treatment on the graded sundried green tea leaves; weighing the treated sundried green tea leaves; pouring the weighed sundried green tea leaves into the mould cavity of a device used for making the container made of the tea leaves from the upper opening part of the mould cavity; uniformly spreading the poured sundried green tea leaves on a lower mould plate; closing an upper cover; starting a vapor generator to inject water vapor into water vapor inlet pipes arranged on two side walls of the mould cavity, and ensuring that the spread sundried green tea leaves are softened and easy to press; opening the upper cover; starting a hydro-cylinder to drive an upper mould plate to press towards the lower mould plate from the upper opening part of the mould cavity, thereby shaping the pressed sundried green tea leaves; operating the piston rod of the hydro-cylinder to drive the upper mould plate to move upwards; carrying out demoulding, drying and shaping to obtain a finished container. The method is convenient to use and simple to operate. The container prepared according to the method is used for accommodating the tea leaves, and has the advantages that the tea leaves can be effectively protected from moisture and abnormal smell caused by smell invading of air or other materials; the shelf life of the tea leaves can be remarkably prolonged; the abnormal smell in air can be absorbed, and the air can be purified and freshened.
Description
Technical field
The present invention relates to a kind of method utilizing tealeaves to make container.
Background technology
Tealeaves has long history in China, very popular, at present, traditional practice is, tealeaves is made loose tea or tea cake, directly drink is steeped for boiling water, and the packaging holding loose tea is various, as wooden, pottery, metal, the containers such as plastics, tea cake is usually with rice paper or moisture absorption paper wrapper, because tea is the food that adsorption affinity is very strong, select improperly in situation as packed, very easily impact is packaged in the smell of interior loose tea or tea cake, tealeaves even can be caused to go bad, so tealeaves can be made into the container holding loose tea or tea cake, peculiar smell is there is in order to prevent loose tea or tea cake?
Summary of the invention
For above-mentioned situation for overcoming prior art defect, the object of the present invention is just to provide a kind of method utilizing tealeaves to make container, effectively can solve the storage problem of tealeaves.
The technical scheme that the present invention solves is, solar dried green tea is classified into the tealeaves of not equal pole through tea grading machine, get the tealeaves after classification and carry out Preservation Treatment, size according to institute's container takes the tealeaves after Preservation Treatment, by the mold cavity upper oral part of container for tea making apparatus pour into weigh after tealeaves, in mold cavity, be placed on the lower bolster bottom mold cavity by even for tea spreading, carry out steam to fumigate, step is, cover the upper cover on mold cavity top, open the steam generator be connected with mold cavity, water vapour inlet pipe on the two side symmetrical by mold cavity passes into water vapour, water vapour evaporation of water amount used is 0.3-0.35 times of the tealeaves weight after Preservation Treatment, the pressure of steam is 0.1MPa, vapor (steam) temperature is 130-150 degree, guarantee that the tealeaves deliquescing in mold cavity is easy to compacting, remove the upper cover on mold cavity top, open hydraulic ram, the piston rod of hydraulic ram is made to drive cope match-plate pattern to be pressed down to lower bolster by mold cavity upper oral part, hydraulic pressure is 22MPa, compacting 10-20 minute, the tealeaves of compacting is shaped, the piston rod of operation hydraulic ram drives cope match-plate pattern up, disassemble the side plate of mold cavity, after compacting, the tealeaves of sizing is then stayed on lower bolster, the tealeaves of sizing is taken off from lower bolster, the i.e. demoulding, product drying after the demoulding, being dried to product aqueous ingredients is 3%-5%, dried product shaping, be finished container,
Described solar dried green tea is adopted as the green tea such as Xinyang Maojian Tea, Pu'er;
Described Preservation Treatment is prior art, is the patent No. 201310583072.9, comprises the following steps: utilize 60Co-gamma radiation to carry out radio sterilization process to tealeaves; By drying tea leaves steam, make the water content control of tealeaves between 3%-5%; Put into vacuum tank and be filled with argon gas, carbon dioxide, nitrogen mixed gas simultaneously, gas keeps 24 hours; Ventilate 10 hours, releasing argon gas, carbon dioxide, nitrogen mixed gas after 2 hours, then are filled with purity oxygen and place 10 hours, to activate the freshness of tealeaves, discharge the peculiar smell of miscellaneous gas; Subzero 30 degree of stand at low temperature 24 hours; Carry out bag distribution packaging, vacuumize after having packed, put into nitrogen simultaneously; Described vaporization temperature is subzero 30 degree; Described bag distribution packaging carries out in 0 degree of situation;
Described shaping is removed by the burr on product surface, makes the surfacing of product;
The structure of described container for tea making apparatus is, the bottom of mold cavity is contained on lower bolster, the bottom of lower bolster is contained on base plate, base plate is contained in frame, the symmetrical two side of mold cavity there is the water vapour inlet pipe be connected with steam generator, there is the hydraulic ram being contained in upper rack the top of mold cavity, and the piston-rod lower end of hydraulic ram has cope match-plate pattern, and cope match-plate pattern is placed in above the upper oral part of mold cavity;
Described cope match-plate pattern is the platysome matched with the internal diameter of mold cavity and shape;
Described lower bolster is made up of the boss on dull and stereotyped and flat board, and flat board is connected with the bottom of mold cavity, and boss is placed in mold cavity, has space between the periphery wall of boss and the inwall of mold cavity, and dull and stereotyped bottom surface is contained on base plate;
The inner cavity chamber of described mold cavity and boss are circle, square or prismatic, or select inner cavity chamber and the boss shape of corresponding mold cavity according to the shape of institute's container;
The upper oral part of described mold cavity has upper cover (not shown in FIG.);
Described hydraulic ram is TMOB-FA type hydraulic ram, stroke 200mm, pressure 15-25 MPa, diameter of piston 50mm;
Described steam generator is model BOL3, and technology is numbered the electrical heating type steam generator of LDR3-0.4Z (II) BOL3 type.
The present invention is easy to use, simple to operate, the container using this method to prepare holds tealeaves, effectively can be kept away from moisture gas, prevent from being subject to the erosion of the smell of the tea caddy that air or other material are made and the peculiar smell caused, and significantly increase the shelf lives of tealeaves, the peculiar smell in all right suck of container prepared by the present invention, purification fresh air.
Accompanying drawing explanation
Fig. 1 is the structural representation of container for tea making apparatus of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.
Embodiment
Solar dried green tea is classified into the tealeaves of not equal pole through tea grading machine, belong to tealeaves at the same level after getting classification and carry out Preservation Treatment, take the tealeaves 500g after Preservation Treatment, by mold cavity 1 upper oral part of container for tea making apparatus pour into weigh after tealeaves, in mold cavity, by even for tea spreading on the lower bolster 2 be placed in bottom mold cavity, there is flame diversion trough 10 the side plate junction of lower bolster and mold cavity, the effect of flame diversion trough is convenient to be emitted on steam fumigate and the condensed water that produces in pressing process, carry out steam to fumigate, step is, cover the upper cover on mold cavity top, open the steam generator 4 be connected with mold cavity, water vapour inlet pipe 5 on the two side symmetrical by mold cavity passes into water vapour, the pressure of steam is 0.1MPa, stifling effect is regulated by the intake of steam, the intake of steam was controlled by the time of logical steam, the diameter of water vapour inlet pipe is 15mm, vapor (steam) temperature is 150 degree, in steam generator, evaporation of water amount is 5 Grams Per Seconds, 33 seconds time, guarantee that the tealeaves deliquescing in mold cavity is easy to compacting, remove the upper cover on mold cavity top, open hydraulic ram 9, the piston rod 6 of hydraulic ram is made to drive cope match-plate pattern 7 to be pressed down to lower bolster by mold cavity upper oral part, hydraulic pressure is 22MPa, suppress 15 minutes, the tealeaves of compacting is shaped, the piston rod of operation hydraulic ram drives cope match-plate pattern up, disassemble the side plate of mold cavity, after compacting, the tealeaves of sizing is then stayed on lower bolster, the tealeaves of sizing is taken off from lower bolster, the i.e. demoulding, product drying after the demoulding, being dried to product aqueous ingredients is 3%, dried product shaping, obtain oblong tea caddy, the long 210mm of tea caddy, wide 148mm, high 50mm,
The structure of described container for tea making apparatus is, the bottom of mold cavity 1 is contained on lower bolster 2, the bottom of lower bolster is contained on base plate 8, base plate is contained in frame 3, the symmetrical two side of mold cavity there is the water vapour inlet pipe 5 be connected with steam generator 4, there is the hydraulic ram 9 being contained in upper rack the top of mold cavity, and there is cope match-plate pattern 7 piston rod 6 lower end of hydraulic ram, and cope match-plate pattern is placed in above the upper oral part of mold cavity;
Described cope match-plate pattern 7 is the platysome matched with the internal diameter of mold cavity and shape;
Described lower bolster 2 is made up of the boss on dull and stereotyped and flat board, and flat board is connected with the bottom of mold cavity, and boss is placed in mold cavity, has space between the periphery wall of boss and the inwall of mold cavity, and dull and stereotyped bottom surface is contained on base plate 8;
Inner cavity chamber and the boss of described mold cavity 1 are oblong;
The upper oral part of described mold cavity 1 has upper cover;
It is to be noted; above-mentioned is only the embodiment provided; it is the concrete performance for illustration of the application; it is not limitation of the present invention; the present invention is not limited in above-described embodiment; every those skilled in the art are institute's equivalence of making or equivalent variations, remodeling, interpolation or replacement in essential scope of the present invention, and technical scheme identical with the application in itself, all belongs to protection scope of the present invention.
The solar dried green tea after classification is selected in the present invention, object is to remove impurity, guarantee that the tealeaves density after compressing is consistent, increase the compactness between tealeaves, and use supporting container for tea making apparatus to be pressed into required container for tea, by the container holding tealeaves that the inventive method is prepared, although be directly exposed to air, through repeatedly testing, at normal temperatures, still can guarantee the quality 2 years, and service life can reach 5 years, keep container indeformable in 5 years, the tealeaves that the tealeaves held by the container using the inventive method to prepare holds with tea caddy on use existing market, under equal conditions, compare, the tealeaves that the container using the inventive method to prepare holds extends more than at least 6 months than using the shelf lives of the tealeaves that tea caddy holds on existing market, the fragrance of original tealeaves can also be kept lastingly, free from extraneous odour, the container that the present invention prepares due to raw material be use tealeaves, therefore container itself is containing the original fragrance of tealeaves, so when container the present invention prepared is placed in atmosphere, peculiar smell in all right draw air, play the effect of purification fresh air, again because institute's container itself uses tealeaves to make, can not pollute social environment because abandoning as the packing of product of other material, in sum, the present invention more meets the requirement of environmental protection.
Claims (6)
1. the method utilizing tealeaves to make container, it is characterized in that, solar dried green tea is classified into the tealeaves of different brackets through tea grading machine, get the tealeaves after classification and carry out Preservation Treatment by the method that the patent No. is 201310583072.9, size according to institute's container takes the tealeaves after Preservation Treatment, by the mold cavity upper oral part of container for tea making apparatus pour into weigh after tealeaves, in mold cavity, be placed on the lower bolster bottom mold cavity by even for tea spreading, carry out steam to fumigate, step is, cover the upper cover on mold cavity top, open the steam generator be connected with mold cavity, water vapour inlet pipe on the two side symmetrical by mold cavity passes into water vapour, water vapour evaporation of water amount used is 0.3-0.35 times of the tealeaves weight after Preservation Treatment, the pressure of steam is 0.1MPa, vapor (steam) temperature is 130-150 degree, guarantee that the tealeaves deliquescing in mold cavity is easy to compacting, remove the upper cover on mold cavity top, open hydraulic ram, the piston rod of hydraulic ram is made to drive cope match-plate pattern to be pressed down to lower bolster by mold cavity upper oral part, hydraulic pressure is 22MPa, compacting 10-20 minute, the tealeaves of compacting is shaped, the piston rod of operation hydraulic ram drives cope match-plate pattern up, disassemble the side plate of mold cavity, after compacting, the tealeaves of sizing is then stayed on lower bolster, the tealeaves of sizing is taken off from lower bolster, the i.e. demoulding, product drying after the demoulding, being dried to product aqueous ingredients is 3%-5%, dried product shaping, be finished container, the structure of described container for tea making apparatus is, the bottom of mold cavity is contained on lower bolster, the bottom of lower bolster is contained on base plate, base plate is contained in frame, the symmetrical two side of mold cavity there is the water vapour inlet pipe be connected with steam generator, there is the hydraulic ram being contained in upper rack the top of mold cavity, and the piston-rod lower end of hydraulic ram has cope match-plate pattern, and cope match-plate pattern is placed in above the upper oral part of mold cavity.
2. the method utilizing tealeaves to make container according to claim 1, it is characterized in that, described cope match-plate pattern is the platysome matched with the internal diameter of mold cavity and shape.
3. the method utilizing tealeaves to make container according to claim 1, it is characterized in that, described lower bolster is made up of the boss on dull and stereotyped and flat board, flat board is connected with the bottom of mold cavity, boss is placed in mold cavity, have space between the periphery wall of boss and the inwall of mold cavity, dull and stereotyped bottom surface is contained on base plate.
4. the method utilizing tealeaves to make container according to claim 1, it is characterized in that, the inner cavity chamber of described mold cavity and boss are circle, square or prismatic, or select inner cavity chamber and the boss shape of corresponding mold cavity according to the shape of institute's container.
5. the method utilizing tealeaves to make container according to claim 1, it is characterized in that, the upper oral part of described mold cavity has upper cover.
6. the method utilizing tealeaves to make container according to claim 1, it is characterized in that, solar dried green tea is classified into the tealeaves of different brackets through tea grading machine, belong to tealeaves at the same level after getting classification and carry out Preservation Treatment by the method that the patent No. is 201310583072.9, take the tealeaves 500g after Preservation Treatment, by mold cavity (1) upper oral part of container for tea making apparatus pour into weigh after tealeaves, in mold cavity, be placed on the lower bolster bottom mold cavity (2) by even for tea spreading, there is flame diversion trough (10) the side plate junction of lower bolster and mold cavity, the effect of flame diversion trough is convenient to be emitted on steam fumigate and the condensed water that produces in pressing process, carry out steam to fumigate, step is, cover the upper cover on mold cavity top, open the steam generator (4) be connected with mold cavity, water vapour inlet pipe (5) on the two side symmetrical by mold cavity passes into water vapour, the pressure of steam is 0.1MPa, stifling effect is regulated by the intake of steam, the intake of steam was controlled by the time of logical steam, the diameter of water vapour inlet pipe is 15mm, vapor (steam) temperature is 150 degree, in steam generator, evaporation of water amount is 5 Grams Per Seconds, 33 seconds time, guarantee that the tealeaves deliquescing in mold cavity is easy to compacting, remove the upper cover on mold cavity top, open hydraulic ram (9), the piston rod of hydraulic ram (6) is made to drive cope match-plate pattern (7) to be pressed down to lower bolster by mold cavity upper oral part, hydraulic pressure is 22MPa, suppress 15 minutes, the tealeaves of compacting is shaped, the piston rod of operation hydraulic ram drives cope match-plate pattern up, disassemble the side plate of mold cavity, after compacting, the tealeaves of sizing is then stayed on lower bolster, the tealeaves of sizing is taken off from lower bolster, the i.e. demoulding, product drying after the demoulding, being dried to product aqueous ingredients is 3%, dried product shaping, obtain oblong tea caddy, the long 210mm of tea caddy, wide 148mm, high 50mm, inner cavity chamber and the boss of described mold cavity (1) are oblong.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510106600.0A CN104691883A (en) | 2015-03-11 | 2015-03-11 | Method for making container with tea leaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510106600.0A CN104691883A (en) | 2015-03-11 | 2015-03-11 | Method for making container with tea leaves |
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| Publication Number | Publication Date |
|---|---|
| CN104691883A true CN104691883A (en) | 2015-06-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510106600.0A Pending CN104691883A (en) | 2015-03-11 | 2015-03-11 | Method for making container with tea leaves |
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| CN (1) | CN104691883A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219008A (en) * | 2016-07-26 | 2016-12-14 | 吴永鹏 | Spring high-end packaging box for tea or tank method of manufacturing technology and product is not known for rock teas |
| CN111567635A (en) * | 2020-05-27 | 2020-08-25 | 庄鸿鹏 | Tea leaf preservation piece and preparation method thereof |
| CN114043596A (en) * | 2021-12-16 | 2022-02-15 | 牛豫华 | Biomass packaging material prepared from tea processing derivatives and preparation method thereof |
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| CN101095552A (en) * | 2007-07-09 | 2008-01-02 | 胡军 | Tea container and method for preparing the same |
| CN101264803A (en) * | 2008-04-18 | 2008-09-17 | 苏天水 | Container and its manufacture method |
| CN201321183Y (en) * | 2008-10-17 | 2009-10-07 | 朱军碧 | Tea-making container with inner shell |
| CN201354175Y (en) * | 2009-02-13 | 2009-12-02 | 朱军碧 | Combination-type tea-made container |
| CN101804886A (en) * | 2010-03-04 | 2010-08-18 | 周峰瑞 | Environment-friendly packaging material with natural plant fragrance and application thereof |
| CN103584250A (en) * | 2013-11-20 | 2014-02-19 | 刘学良 | Green tea preserving method |
-
2015
- 2015-03-11 CN CN201510106600.0A patent/CN104691883A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101095552A (en) * | 2007-07-09 | 2008-01-02 | 胡军 | Tea container and method for preparing the same |
| CN101264803A (en) * | 2008-04-18 | 2008-09-17 | 苏天水 | Container and its manufacture method |
| CN201321183Y (en) * | 2008-10-17 | 2009-10-07 | 朱军碧 | Tea-making container with inner shell |
| CN201354175Y (en) * | 2009-02-13 | 2009-12-02 | 朱军碧 | Combination-type tea-made container |
| CN101804886A (en) * | 2010-03-04 | 2010-08-18 | 周峰瑞 | Environment-friendly packaging material with natural plant fragrance and application thereof |
| CN103584250A (en) * | 2013-11-20 | 2014-02-19 | 刘学良 | Green tea preserving method |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219008A (en) * | 2016-07-26 | 2016-12-14 | 吴永鹏 | Spring high-end packaging box for tea or tank method of manufacturing technology and product is not known for rock teas |
| CN111567635A (en) * | 2020-05-27 | 2020-08-25 | 庄鸿鹏 | Tea leaf preservation piece and preparation method thereof |
| CN114043596A (en) * | 2021-12-16 | 2022-02-15 | 牛豫华 | Biomass packaging material prepared from tea processing derivatives and preparation method thereof |
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Application publication date: 20150610 |
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