CN104691855A - High-speed intelligent screw separating and counting device for screw packaging machine and counting method adopting high-speed intelligent screw separating and counting device - Google Patents
High-speed intelligent screw separating and counting device for screw packaging machine and counting method adopting high-speed intelligent screw separating and counting device Download PDFInfo
- Publication number
- CN104691855A CN104691855A CN201410855414.2A CN201410855414A CN104691855A CN 104691855 A CN104691855 A CN 104691855A CN 201410855414 A CN201410855414 A CN 201410855414A CN 104691855 A CN104691855 A CN 104691855A
- Authority
- CN
- China
- Prior art keywords
- screw
- nail
- sensor
- unit
- speed intelligent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000004806 packaging method and process Methods 0.000 title abstract description 9
- 238000007599 discharging Methods 0.000 claims description 31
- 230000003287 optical effect Effects 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 13
- 230000010355 oscillation Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000013307 optical fiber Substances 0.000 abstract 2
- 230000002950 deficient Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention provides a high-speed intelligent screw separating and counting device for a screw packaging machine. The high-speed intelligent screw separating and counting device for the screw packaging machine comprises a conveying unit, a discharge unit and a screw separating unit, wherein the screw separating unit is located between an outlet of the conveying unit and an inlet of the discharge unit, is used for conveying screws on the conveying unit to the discharge unit, and comprises a screw separating ratchet and a servo motor used for driving the screw separating ratchet to rotate; a reflection type optical fiber sensor is arranged at the outlet of the conveying unit; a counting sensor is arranged at an outlet of the discharge unit; the reflection type optical fiber sensor, the counting sensor and the servo motor are connected with a PLC (programmable logic controller). Meanwhile, the invention further provides a counting method adopting the device. The high-speed intelligent screw separating and counting device for the screw packaging machine is simple in structure and low in manufacturing cost and has the advantages that the packaging efficiency is high, the operation is stable and the counting is accurate.
Description
Technical field
The present invention relates to a kind of wrapping machine, particularly a kind of high-speed intelligent screw wrapping machine divides nail counting assembly and method of counting thereof.
Background technology
Screw wrapping machine is developed by foods packing machine, what adopt is spacing counting, and reconcile the frequency of electric current, the size according to screw counts, work characteristics is that package speed is fast, but unstable, work a period of time, because machine run causes error, when the accumulation of error becomes mistake to certain hour, packaging number is forbidden, and efficiency is low, can not reach the requirement of user.
Summary of the invention
The technical matters that [1] will solve
The technical problem to be solved in the present invention overcomes defect of the prior art, provides that a kind of packaging efficiency is high, working stability and count high-speed intelligent screw wrapping machine accurately and divide nail counting assembly and method of counting thereof.
The technical scheme of [2] dealing with problems
The invention provides a kind of high-speed intelligent screw wrapping machine and divide nail counting assembly, it comprises: for carrying the supply unit 1 of screw, for the discharging unit 3 that screw exports, and point nail unit 2, described point of nail unit 2 is between the outlet and the entrance of described discharging unit 3 of described supply unit 1 and for being sent to described discharging unit 3 by the screw on described supply unit 1, described point of nail unit 2 comprises point nail ratchet 21 and the servomotor 22 for driving described point nail ratchet 21 to rotate, the outlet of described supply unit 1 is provided with reflective optical sensor 4, the outlet of described discharging unit 3 is provided with sensor for countering 5, described reflective optical sensor 4, described sensor for countering 5 and described servomotor 22 are all connected with PLC.
Further, described supply unit 1 is straight-line oscillation track element.
Further, described discharging unit 3 comprises the discharging track be obliquely installed, and shaping for carrying the chute of screw on described discharging track, described sensor for countering 5 is arranged on the exit end of described chute.
Further, described reflective optical sensor 4 is mirror based fiber optica sensor; Described sensor for countering 5 is correlation area light fiber sensor.
Further, on described point of nail ratchet 21, circumference is evenly equipped with tooth, forms the loading area for loading screw described in adjacent two between tooth, and the outlet of described supply unit 1 and the entrance of described discharging unit 3 are positioned on the rotation path of described loading area.
Meanwhile, the present invention also provides a kind of high-speed intelligent screw wrapping machine to divide nail method of counting, and it uses above-mentioned high-speed intelligent screw wrapping machine to divide nail counting assembly, and comprises the following steps;
A, under the conveying of straight-line oscillation track element, screw is delivered to its exit end, after the reflective optical sensor being positioned at straight-line oscillation track element exit end detects screw, sends detection signal to PLC;
B, PLC receive the detection signal rear drive servomotor rotation that reflective optical sensor sends, and drive a point nail pawl wheel, the screw detected by proximity switch is sent to discharging unit from supply unit by described point of nail ratchet, and makes next loading area of point nail ratchet go to towards the outlet of supply unit; And servomotor often rotates a PLC just record one sub-quantity;
Screw is delivered to its outlet by C, discharging unit, and the sensor for countering being positioned at its exit end detects this screw and sends count signal to PLC;
D, PLC compare the number of revolutions of servomotor and the signal transmission times of sensor for countering:
As identical in both quantity, be then judged as accurately and work on, until shutdown system;
As both quantity are not identical, be then judged as makeing mistakes and report to the police.
Further, in step D, as both quantity are not identical, be then judged as makeing mistakes and report to the police, supply unit is anxious simultaneously stops.
Further, in step D, reported to the police by buzzer phone and/or alarm lamp.
[3] beneficial effect
High-speed intelligent screw wrapping machine of the present invention divides nail counting assembly, and structure is simple, low cost of manufacture, correlation area light fiber sensor is set in the exit of discharging unit, can check that servomotor divides nail whether accurate, cause defective products with or without bail causes quantity inaccurate, cut the waste; Count number simultaneously by comparing correlation area light fiber sensor and servomotor judges whether work stablizes; Have that packaging efficiency is high, working stability and count advantage accurately.
Accompanying drawing explanation
Fig. 1 is the structural representation that high-speed intelligent screw wrapping machine of the present invention divides nail counting assembly;
Fig. 2 is A portion enlarged drawing in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, introduce the embodiment of the present invention in detail.
Consult Fig. 1 and Fig. 2, the invention provides a kind of high-speed intelligent screw wrapping machine and divide nail counting assembly, it comprises:
Supply unit 1, for carrying screw, in the present embodiment, supply unit 1 is straight-line oscillation track element, comprise screw delivery track and vibrator, realized the conveying of screw by vibrator, be provided with reflective optical sensor 4 in the outlet of supply unit 1, in the present embodiment, be arranged on directly over exit end;
Discharging unit 3, export for screw, the entrance of this discharging unit aim at supply unit 1 outlet (being located in the same horizontal plane) and between have for installing a point gap of following closely unit, it comprises the discharging track be obliquely installed, shaping for carrying the chute of screw on this discharging track, be provided with sensor for countering 5 at the exit end of chute, in the present embodiment, this sensor for countering 5 is correlation area light fiber sensor;
Divide nail unit 2, point nail unit 2 is between the outlet and the entrance of discharging unit 3 of supply unit 1 and for being sent to described discharging unit 3 by the screw on supply unit 1, and this point of nail unit 2 comprises point nail ratchet 21 and for driving a point servomotor 22 for nail ratchet 21 rotation; Concrete, circumference on nail ratchet 21 is divided to be evenly equipped with tooth, the loading area for loading screw is formed between adjacent two teeth, in the present embodiment, circumference is evenly equipped with 8 teeth, namely 8 loading areas are had, it turns around and can divide 8 nails, and the outlet of supply unit 1 and the entrance of discharging unit 3 are positioned on the rotation path of loading area.
Above-mentioned reflective optical sensor 4, sensor for countering 5 and servomotor 22 are all connected with PLC;
Also be provided with the warning device be connected with PLC in the present embodiment, this warning device is that buzzer phone and/or alarm lamp are reported to the police.
Meanwhile, the present invention also provides a kind of high-speed intelligent screw wrapping machine to divide nail method of counting, and it uses above-mentioned high-speed intelligent screw wrapping machine to divide nail counting assembly, and comprises the following steps;
A, under the conveying of straight-line oscillation track element, screw is delivered to its exit end, after the reflective optical sensor being positioned at straight-line oscillation track element exit end detects screw, sends detection signal to PLC;
B, PLC receive the detection signal rear drive servomotor rotation that reflective optical sensor sends, and drive a point nail pawl wheel, divide nail ratchet that the screw detected by proximity switch is sent to discharging unit from supply unit, and make next loading area of point nail ratchet go to towards the outlet of supply unit; And servomotor often rotates a PLC just record one sub-quantity;
Screw is delivered to its outlet by C, discharging unit, and the sensor for countering being positioned at its exit end detects this screw and sends count signal to PLC;
D, PLC compare the number of revolutions of servomotor and the signal transmission times of sensor for countering:
As identical in both quantity, be then judged as accurately and work on-namely continue performing steps A to step D, until shutdown system;
As both quantity are not identical, be then judged as makeing mistakes and reported to the police by buzzer phone and/or alarm lamp, supply unit is anxious simultaneously stops.
The rotating speed of above-mentioned servomotor is: 3000r/min and 50r/s;
Mirror based fiber optica sensor adopts (Keyemce): FU-35FA, scanning period 25 μ s;
Correlation area light fiber sensor adopts (Keyemce): FU-A10, scanning period 25 μ s;
Ratchet adopts 8 tooth designs, namely turns around and can divide 8 nails;
Nail numerical ability is divided to be 3/s.
Below its work was briefly described originally:
Detected by reflective optical sensor 4 when straight-line oscillation track element 1 fills spiral nail, now servomotor 22 drives a point nail ratchet 21 to rotate, often rotate a servomotor just record one sub-quantity, the spiral nail separated can be slipped to outlet through chute, correlation area light fiber sensor 5 is set in exit, the effect of this sensor checks that servomotor divides nail whether accurate, causes defective products, cut the waste with or without bail causes quantity inaccurate.When correlation area light fiber sensor is identical with the count number of servomotor, think accurate, otherwise device is reported to the police.
High-speed intelligent screw wrapping machine of the present invention divides nail counting assembly, and structure is simple, low cost of manufacture, correlation area light fiber sensor is set in the exit of discharging unit, can check that servomotor divides nail whether accurate, cause defective products with or without bail causes quantity inaccurate, cut the waste; Count number simultaneously by comparing correlation area light fiber sensor and servomotor judges whether work stablizes; Have that packaging efficiency is high, working stability and count advantage accurately.
Claims (8)
1. a high-speed intelligent screw wrapping machine divides nail counting assembly, it is characterized in that: comprise the supply unit (1) for carrying screw, for the discharging unit (3) that screw exports, and point nail unit (2), described point of nail unit (2) to be positioned between the outlet of described supply unit (1) and the entrance of described discharging unit (3) and for the screw on described supply unit (1) is sent to described discharging unit (3), described point of nail unit (2) comprises point nail ratchet (21) and the servomotor (22) for driving described point nail ratchet (21) to rotate, the outlet of described supply unit (1) is provided with reflective optical sensor (4), the outlet of described discharging unit (3) is provided with sensor for countering (5), described reflective optical sensor (4), described sensor for countering (5) and described servomotor (22) are all connected with PLC.
2. high-speed intelligent screw wrapping machine as claimed in claim 1 divides nail counting assembly, it is characterized in that: described supply unit (1) is straight-line oscillation track element.
3. high-speed intelligent screw wrapping machine as claimed in claim 1 divides nail counting assembly, it is characterized in that: described discharging unit (3) comprises the discharging track be obliquely installed, shaping for carrying the chute of screw on described discharging track, described sensor for countering (5) is arranged on the exit end of described chute.
4. high-speed intelligent screw wrapping machine as claimed in claim 1 divides nail counting assembly, it is characterized in that: described reflective optical sensor (4) is mirror based fiber optica sensor; Described sensor for countering 5 is correlation area light fiber sensor.
5. the high-speed intelligent screw wrapping machine as described in any one of Claims 1-4 divides nail counting assembly, it is characterized in that: the described point of upper circumference of nail ratchet (21) is evenly equipped with tooth, form the loading area for loading screw described in adjacent two between tooth, the outlet of described supply unit (1) and the entrance of described discharging unit (3) are positioned on the rotation path of described loading area.
6. high-speed intelligent screw wrapping machine divides a nail method of counting, it is characterized in that: use high-speed intelligent screw wrapping machine as claimed in claim 1 to divide nail counting assembly, and comprise the following steps;
A, under the conveying of straight-line oscillation track element, screw is delivered to its exit end, after the reflective optical sensor being positioned at straight-line oscillation track element exit end detects screw, sends detection signal to PLC;
B, PLC receive the detection signal rear drive servomotor rotation that reflective optical sensor sends, and drive a point nail pawl wheel, the screw detected by proximity switch is sent to discharging unit from supply unit by described point of nail ratchet, and makes next loading area of point nail ratchet go to towards the outlet of supply unit; And servomotor often rotates a PLC just record one sub-quantity;
Screw is delivered to its outlet by C, discharging unit, and the sensor for countering being positioned at its exit end detects this screw and sends count signal to PLC;
D, PLC compare the number of revolutions of servomotor and the signal transmission times of sensor for countering:
As identical in both quantity, be then judged as accurately and work on, until shutdown system;
As both quantity are not identical, be then judged as makeing mistakes and report to the police.
7. high-speed intelligent screw wrapping machine as claimed in claim 6 divides nail method of counting, it is characterized in that: in step D, as both quantity are not identical, is then judged as makeing mistakes and reports to the police, and supply unit is anxious simultaneously stops.
8. high-speed intelligent screw wrapping machine as claimed in claims 6 or 7 divides nail method of counting, it is characterized in that: in step D, is reported to the police by buzzer phone and/or alarm lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410855414.2A CN104691855B (en) | 2014-12-31 | 2014-12-31 | High-speed intelligent screw packing machine divides nail counting device and its method of counting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410855414.2A CN104691855B (en) | 2014-12-31 | 2014-12-31 | High-speed intelligent screw packing machine divides nail counting device and its method of counting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104691855A true CN104691855A (en) | 2015-06-10 |
| CN104691855B CN104691855B (en) | 2017-12-12 |
Family
ID=53339489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410855414.2A Active CN104691855B (en) | 2014-12-31 | 2014-12-31 | High-speed intelligent screw packing machine divides nail counting device and its method of counting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104691855B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111301935A (en) * | 2020-02-18 | 2020-06-19 | 浙江衣拿智能科技股份有限公司 | Conveying system elevator with fault detection function |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB940736A (en) * | 1959-04-11 | 1963-10-30 | Paolo Chiaia | Improvements in, or relating to, automatic machines for counting and boxing screws and like small articles |
| US5265398A (en) * | 1992-05-29 | 1993-11-30 | Superior Quality Products, Inc. | Automatic counting and boxing machine |
| CN102774540A (en) * | 2012-07-31 | 2012-11-14 | 天津名唐环保科技有限公司 | Welding-rod counting system |
| CN203461201U (en) * | 2013-08-08 | 2014-03-05 | 朱小鹏 | Automatic feeding mechanism with counting function |
| CN103662123A (en) * | 2013-12-11 | 2014-03-26 | 大连运明自动化技术有限公司 | Intelligent high-speed screw packing equipment |
-
2014
- 2014-12-31 CN CN201410855414.2A patent/CN104691855B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB940736A (en) * | 1959-04-11 | 1963-10-30 | Paolo Chiaia | Improvements in, or relating to, automatic machines for counting and boxing screws and like small articles |
| US5265398A (en) * | 1992-05-29 | 1993-11-30 | Superior Quality Products, Inc. | Automatic counting and boxing machine |
| CN102774540A (en) * | 2012-07-31 | 2012-11-14 | 天津名唐环保科技有限公司 | Welding-rod counting system |
| CN203461201U (en) * | 2013-08-08 | 2014-03-05 | 朱小鹏 | Automatic feeding mechanism with counting function |
| CN103662123A (en) * | 2013-12-11 | 2014-03-26 | 大连运明自动化技术有限公司 | Intelligent high-speed screw packing equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111301935A (en) * | 2020-02-18 | 2020-06-19 | 浙江衣拿智能科技股份有限公司 | Conveying system elevator with fault detection function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104691855B (en) | 2017-12-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203715221U (en) | Linear cap screwing machine | |
| CN211134647U (en) | Casing sorting equipment | |
| CN104369922A (en) | Rotary-plate counter used for counting candies | |
| CN104691855A (en) | High-speed intelligent screw separating and counting device for screw packaging machine and counting method adopting high-speed intelligent screw separating and counting device | |
| CN204211272U (en) | Buncher completely takes turns length control system | |
| BR112015028725B1 (en) | method for detecting longitudinal movement of a material that has a variable surface profile and protective element conversion machine | |
| CN103818590B (en) | Consumptive material coil diameters real-time detection method, device and system | |
| CN103213820B (en) | Intelligent detection method and equipment for bulk embedded scraper conveying equipment | |
| CN102699942B (en) | Speed increasing method of cutting machine | |
| CN102494652A (en) | Self-checking winding counting device and counting method thereof | |
| CN202080771U (en) | Counting rewinder | |
| CN207275061U (en) | A kind of GDX1, GDX2 aluminium-foil paper uses up detection device | |
| CN202337389U (en) | Automatic counter | |
| CN103895913A (en) | Method and device for detecting small bottle conveying states | |
| CN103886709A (en) | Automatic operation state alarm device of injection molding machine | |
| CN102962208B (en) | Semiconductor sorting device | |
| CN105460641A (en) | Alarm device of bio-fertilizer batching system | |
| CN105373828A (en) | Round rod material-cutting counting device | |
| CN203048231U (en) | Feeding mechanism for chamfering equipment | |
| CN102976123B (en) | A kind of feed mechanism of chamfering device | |
| CN106766857A (en) | A kind of purging method for baking oven outlet tail bottle | |
| CN204359953U (en) | A kind of lamp inspection machine | |
| CN105057166A (en) | LED packaging precipitation preventing device, precipitation preventing control method and LED dispenser | |
| CN205076124U (en) | Plant dry product powder material packagine machine's fault detection control circuit | |
| CN209667529U (en) | Bottle embryo counting device and bottle embryo racking machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231225 Address after: No. 36, Northwest Yantun, Yingjie Village, Xiaochangshan Island Town, Changhai County, Dalian City, Liaoning Province, 116501 Patentee after: Dalian Changhai Blue Sky Fisheries Technology Co.,Ltd. Address before: 116600 special mold workshop 5-2-8, No. 26, economic and Technological Development Zone, Dalian, Liaoning Province Patentee before: DALIAN YUN MING AUTOMATION TECHNOLOGY Co.,Ltd. |