CN104681275A - Novel metallized film for capacitor - Google Patents
Novel metallized film for capacitor Download PDFInfo
- Publication number
- CN104681275A CN104681275A CN201510123205.3A CN201510123205A CN104681275A CN 104681275 A CN104681275 A CN 104681275A CN 201510123205 A CN201510123205 A CN 201510123205A CN 104681275 A CN104681275 A CN 104681275A
- Authority
- CN
- China
- Prior art keywords
- region
- sheet resistance
- area
- metallized film
- resistance value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011104 metalized film Substances 0.000 title claims abstract description 22
- 239000003990 capacitor Substances 0.000 title claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 claims abstract description 39
- 239000002184 metal Substances 0.000 claims abstract description 39
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 9
- 239000011701 zinc Substances 0.000 claims abstract description 9
- 210000002469 basement membrane Anatomy 0.000 claims description 24
- 230000008020 evaporation Effects 0.000 claims description 20
- 238000001704 evaporation Methods 0.000 claims description 20
- 239000004411 aluminium Substances 0.000 claims description 8
- 238000005253 cladding Methods 0.000 claims description 6
- 238000003475 lamination Methods 0.000 claims description 6
- 229910052755 nonmetal Inorganic materials 0.000 claims description 6
- 239000010408 film Substances 0.000 abstract description 8
- 229910000611 Zinc aluminium Inorganic materials 0.000 abstract description 6
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 abstract description 6
- 229910045601 alloy Inorganic materials 0.000 abstract 1
- 239000000956 alloy Substances 0.000 abstract 1
- 230000008719 thickening Effects 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 14
- 238000000576 coating method Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 201000004792 malaria Diseases 0.000 description 2
- 210000004379 membrane Anatomy 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/005—Electrodes
- H01G4/008—Selection of materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/005—Electrodes
- H01G4/015—Special provisions for self-healing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/33—Thin- or thick-film capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Laminated Bodies (AREA)
- Physical Vapour Deposition (AREA)
Abstract
The invention discloses a novel metallized film for a capacitor. The novel metallized film comprises a base film and a metal layer, wherein the metal layer is evaporated on the base film 1; the metal layer is an aluminum layer, a zinc layer or a zinc-aluminum alloy layer; a blank area without a metallized layer is arranged at one end in the width direction the base film 1; the metal layer consists of an area 1, an area 2 and an area 3 according to square resistance values, the area 1 is an edge thickening area, the area 2 is a low square resistance area, the area 3 is located on the metallized film, the square resistance of the area 3 is greater than or equal to that of the area 2, the square resistance of the area 2 is greater than or equal to that of the area 1, and the square resistance values are in a step form. The novel metallized film has the advantages of high voltage resistance and high resistance to ripple current.
Description
technical field:
The present invention relates to capacitor technology field, particularly a kind of novel capacitor metallized film.
background technology:
Existing metallic film capacitor, at membrane surface even evaporation layer of metal layer, edge thickeies one deck once again, have the following disadvantages: (1) is withstand voltage high product, because coating is thinner, bear ripple current scarce capacity, and product in use easily oxidation cause product capacity decline, loss rise; (2) bear the product that ripple current ability is strong, because coating is thicker, self-healing ability is poor, causes that product is resistance to be forced down.Existing metallic film capacitor presses resistance to and bear in ripple current ability and can not get both, and there is inverse ratio phenomenon, withstand voltage higher, and it is poorer to bear ripple current ability; Otherwise, better.Existing withstand voltage high product coating is generally zinc-aluminium simultaneously, and sheet resistance is generally at 30 more than Ω, and coating is thin, is very easily oxidized, and causes product premature failure.
summary of the invention:
The object of the invention is to overcome above deficiency, relating to a kind of novel metal film for making capacitor, thus make product have withstand voltage height simultaneously, to bear ripple current ability strong, and the advantage such as not oxidizable.
Object of the present invention is achieved through the following technical solutions: a kind of novel capacitor metallized film, comprise basement membrane and metal level, on basement membrane, evaporation has metal level, metal level is aluminium lamination, zinc layers or allumen layer, and the limit, one end of the Width of basement membrane is provided with the clear area of non-metal cladding, and the width of described clear area is 2-4mm, metal level is made up of region 1, region 2 and region 3 according to sheet resistance value size, region 1 is thickened area, edge, and width is 3 ~ 10mm, and sheet resistance value is 3-8 Ω; Region 2 is low square resistance district, and width is 1/4 ~ 1/2 of basement membrane overall length, and sheet resistance value is 4-20 Ω; Region 3 is high square resistance district, and sheet resistance value is greater than 10 Ω; And on a metallized film, region 3 sheet resistances >=region 2 sheet resistances >=region 1 sheet resistance, sheet resistance value presents stepped.
The advantage that the present invention compared with prior art has:
1, this staged evaporation mode, thickened area, edge 2-1 is wider than the thickened area of conventional evaporation mode, and sheet resistance is lower, so equivalent series resistance is little on electrode is drawn, the loss of product is little;
2, this kind of structure capacitor core that reels out, its self-healing ability, withstand voltage level determine primarily of high square resistance district, region 3, the employing fine aluminium evaporation in region 3, and coating is thin, and sheet resistance is high, and self-healing ability will be stronger, and withstand voltage will be higher;
3, this staged evaporation mode, region 1, region 2 coating all thickeies, the coat of metal on the whole resistance shows less than conventional evaporation mode, therefore product is when bearing same ripple current, heating will be less, and temperature rise will be lower, so it will be stronger that kind structure bears ripple current ability;
4, this staged evaporation mode, region 1 and region 2 are for being generally the thicker zinc-aluminium metal level of the less coating of sheet resistance, and the film of the same voltage withstand class of conventional evaporation mode is generally the thinner zinc-aluminium metal level of the higher coating of sheet resistance, zinc metal is very easily oxidized in malaria, therefore the thinner embodiment of the higher coating of sheet resistance is more obvious, so staged evaporation mode in oxidation resistance advantageously.
accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention;
Fig. 2 is sectional drawing of the present invention;
Number in the figure: 1-basement membrane, 2-metal level, 3-clear area, 2-1-region 1,2-2-region 2,2-3-region 3.
embodiment:
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, and this embodiment only for explaining the present invention, does not form limiting the scope of the present invention.
As Fig. 1-2 shows the embodiment of a kind of novel capacitor metallized film of the present invention:
Embodiment 1
Comprise basement membrane 1 and metal level 2, on basement membrane 1, evaporation has metal level 2, metal level 2 is aluminium lamination, zinc layers or allumen layer, the limit, one end of the Width of basement membrane 1 is provided with the clear area 3 of non-metal cladding 2, the width of clear area 3 is 2mm, and metal level 2 is made up of region 1, region 2 and region 3 according to sheet resistance value size, and region 1 is thickened area, edge, width is 3mm, and sheet resistance value is 3 Ω; Region 2 is low square resistance district, and width is 1/4 ~ 1/2 of basement membrane 1 overall length, and sheet resistance value is for being 4 Ω; Region 3 is high square resistance district, and sheet resistance value is 11 Ω; And on a metallized film, region 3 sheet resistances >=region 2 sheet resistances >=region 1 sheet resistance, sheet resistance value presents stepped.
Embodiment 2
Comprise basement membrane 1 and metal level 2, on basement membrane 1, evaporation has metal level 2, metal level 2 is aluminium lamination, zinc layers or allumen layer, the limit, one end of the Width of basement membrane 1 is provided with the clear area 3 of non-metal cladding 2, the width of clear area 3 is 3mm, and metal level 2 is made up of region 1, region 2 and region 3 according to sheet resistance value size, and region 1 is thickened area, edge, width is 5mm, and sheet resistance value is 4 Ω; Region 2 is low square resistance district, and width is 1/4 ~ 1/2 of basement membrane 1 overall length, and sheet resistance value is for being 10 Ω; Region 3 is high square resistance district, and sheet resistance value is 20 Ω; And on a metallized film, region 3 sheet resistances >=region 2 sheet resistances >=region 1 sheet resistance, sheet resistance value presents stepped.
Embodiment 3
Comprise basement membrane 1 and metal level 2, on basement membrane 1, evaporation has metal level 2, metal level 2 is aluminium lamination, zinc layers or allumen layer, the limit, one end of the Width of basement membrane 1 is provided with the clear area 3 of non-metal cladding 2, the width of clear area 3 is 3.5mm, and metal level 2 is made up of region 1, region 2 and region 3 according to sheet resistance value size, and region 1 is thickened area, edge, width is 7.5mm, and sheet resistance value is 6 Ω; Region 2 is low square resistance district, and width is 1/4 ~ 1/2 of basement membrane 1 overall length, and sheet resistance value is for being 15 Ω; Region 3 is high square resistance district, and sheet resistance value is 30 Ω; And on a metallized film, region 3 sheet resistances >=region 2 sheet resistances >=region 1 sheet resistance, sheet resistance value presents stepped.
Embodiment 4
Comprise basement membrane 1 and metal level 2, on basement membrane 1, evaporation has metal level 2, metal level 2 is aluminium lamination, zinc layers or allumen layer, the limit, one end of the Width of basement membrane 1 is provided with the clear area 3 of non-metal cladding 2, the width of clear area 3 is 4mm, and metal level 2 is made up of region 1, region 2 and region 3 according to sheet resistance value size, and region 1 is thickened area, edge, width is 10mm, and sheet resistance value is 8 Ω; Region 2 is low square resistance district, and width is 1/4 ~ 1/2 of basement membrane 1 overall length, and sheet resistance value is for being 20 Ω; Region 3 is high square resistance district, and sheet resistance value is 50 Ω; And on a metallized film, region 3 sheet resistances >=region 2 sheet resistances >=region 1 sheet resistance, sheet resistance value presents stepped.
Edge of the present invention thickened area 2-1 is wider than the thickened area of conventional evaporation mode, and sheet resistance is lower, so equivalent series resistance is little on electrode is drawn, the loss of product is little; Winding capacitor core out, its self-healing ability, withstand voltage level determine primarily of high square resistance district, region 3, the employing fine aluminium evaporation in region 3, and coating is thin, and sheet resistance is high, and self-healing ability will be stronger, and withstand voltage will be higher; Region 1, region 2 coating all thickeies, and the coat of metal on the whole resistance shows less than conventional evaporation mode, therefore product is when bearing same ripple current, heating will be less, and temperature rise will be lower, so it will be stronger that kind structure bears ripple current ability; Region 1 and region 2 are for being generally the thicker zinc-aluminium metal level of the less coating of sheet resistance, and the film of the same voltage withstand class of conventional evaporation mode is generally the thinner zinc-aluminium metal level of the higher coating of sheet resistance, zinc metal is very easily oxidized in malaria, therefore the thinner embodiment of the higher coating of sheet resistance is more obvious, so staged evaporation mode in oxidation resistance advantageously.
The another statement of applicant, the present invention illustrates implementation method of the present invention and apparatus structure by above-described embodiment, but the present invention is not limited to above-mentioned execution mode, does not namely mean that the present invention must rely on said method and structure could be implemented.Person of ordinary skill in the field should understand, any improvement in the present invention, replaces and the interpolation of step, concrete way choice etc., all drop within protection scope of the present invention and scope of disclosure implementation method equivalence selected by the present invention.The present invention is not limited to above-mentioned execution mode, and all employings and analog structure of the present invention and method thereof realize all modes of the object of the invention, all within protection scope of the present invention.
Claims (7)
1. a novel capacitor metallized film, comprises basement membrane (1) and metal level (2), it is characterized in that: have metal level (2) at the upper evaporation of described basement membrane (1), metal level (2) is aluminium lamination, zinc layers or allumen layer.
2. a kind of novel capacitor metallized film according to claim 1, is characterized in that: the limit, one end of the Width of described basement membrane (1) is provided with the clear area (3) of non-metal cladding (2), and the width of described clear area (3) is 2-4mm.
3. a kind of novel capacitor metallized film according to claim 2, it is characterized in that: metal level (2) according to sheet resistance value size by region 1(2-1), region 2(2-2) and region 3(2-3) form, described region 1(2-1) be thickened area, edge, width is 3 ~ 10mm, and sheet resistance value is 3-8 Ω; Described region 2(2-2) be low square resistance district, width is 1/4 ~ 1/2 of basement membrane (1) overall length, and sheet resistance value is for being 4-20 Ω; Described region 3(2-3) be high square resistance district, sheet resistance value is greater than 10 Ω; And on a metallized film, described region 3(2-3) sheet resistance >=region 2 sheet resistances >=region 1 sheet resistance, sheet resistance value presents stepped.
4. a kind of novel capacitor metallized film according to claim 2, is characterized in that: the width of described clear area (3) is 2mm.
5. a kind of novel capacitor metallized film according to claim 3, is characterized in that: the sheet resistance value of thickened area, described edge is 4 Ω.
6. a kind of novel capacitor metallized film according to claim 3, is characterized in that: described region 3(2-3) be high square resistance district, sheet resistance value is 10-50 Ω.
7. a kind of novel capacitor metallized film according to claim 6, is characterized in that: described region 3(2-3) be high square resistance district, sheet resistance value is 30 Ω.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510123205.3A CN104681275A (en) | 2015-03-20 | 2015-03-20 | Novel metallized film for capacitor |
PCT/CN2016/075765 WO2016150298A1 (en) | 2015-03-20 | 2016-03-07 | Novel metallized film for capacitor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510123205.3A CN104681275A (en) | 2015-03-20 | 2015-03-20 | Novel metallized film for capacitor |
Publications (1)
Publication Number | Publication Date |
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CN104681275A true CN104681275A (en) | 2015-06-03 |
Family
ID=53316190
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201510123205.3A Pending CN104681275A (en) | 2015-03-20 | 2015-03-20 | Novel metallized film for capacitor |
Country Status (2)
Country | Link |
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CN (1) | CN104681275A (en) |
WO (1) | WO2016150298A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016150298A1 (en) * | 2015-03-20 | 2016-09-29 | 南通新三能电子有限公司 | Novel metallized film for capacitor |
CN110289165A (en) * | 2019-07-23 | 2019-09-27 | 安徽纽艾新能源技术有限公司 | A kind of explosion-proof metallized polypropylene film of high voltage |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7193070B2 (en) * | 2018-02-05 | 2022-12-20 | 株式会社指月電機製作所 | Film capacitor |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201829351U (en) * | 2010-10-30 | 2011-05-11 | 安徽铜峰电子股份有限公司 | Ultrahigh square-resistance metallized film |
CN103578754A (en) * | 2013-10-15 | 2014-02-12 | 铜陵其利电子材料有限公司 | Aluminum zinc metallized film with gradually-changing sheet resistance and for capacitor |
CN104143434A (en) * | 2014-08-06 | 2014-11-12 | 安徽源光电器有限公司 | Small novel capacitor with gradient plating |
CN104252969A (en) * | 2014-09-28 | 2014-12-31 | 宁国市裕华电器有限公司 | Trapezoidal evaporation metalizing polypropylene film capacitor |
CN204497059U (en) * | 2015-03-20 | 2015-07-22 | 南通新三能电子有限公司 | A kind of novel capacitor metallized film |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9817120D0 (en) * | 1998-08-07 | 1998-10-07 | Abb Power T & D Limited | Improvements in or relating to electronic components |
CN203434000U (en) * | 2013-07-15 | 2014-02-12 | 南通江森电子科技有限公司 | Trapezoid zinc thickened high-square-resistance aluminum film |
CN104681275A (en) * | 2015-03-20 | 2015-06-03 | 南通新三能电子有限公司 | Novel metallized film for capacitor |
-
2015
- 2015-03-20 CN CN201510123205.3A patent/CN104681275A/en active Pending
-
2016
- 2016-03-07 WO PCT/CN2016/075765 patent/WO2016150298A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201829351U (en) * | 2010-10-30 | 2011-05-11 | 安徽铜峰电子股份有限公司 | Ultrahigh square-resistance metallized film |
CN103578754A (en) * | 2013-10-15 | 2014-02-12 | 铜陵其利电子材料有限公司 | Aluminum zinc metallized film with gradually-changing sheet resistance and for capacitor |
CN104143434A (en) * | 2014-08-06 | 2014-11-12 | 安徽源光电器有限公司 | Small novel capacitor with gradient plating |
CN104252969A (en) * | 2014-09-28 | 2014-12-31 | 宁国市裕华电器有限公司 | Trapezoidal evaporation metalizing polypropylene film capacitor |
CN204497059U (en) * | 2015-03-20 | 2015-07-22 | 南通新三能电子有限公司 | A kind of novel capacitor metallized film |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016150298A1 (en) * | 2015-03-20 | 2016-09-29 | 南通新三能电子有限公司 | Novel metallized film for capacitor |
CN110289165A (en) * | 2019-07-23 | 2019-09-27 | 安徽纽艾新能源技术有限公司 | A kind of explosion-proof metallized polypropylene film of high voltage |
Also Published As
Publication number | Publication date |
---|---|
WO2016150298A1 (en) | 2016-09-29 |
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Application publication date: 20150603 |