CN104675032A - Integrated solar energy collection roof panel and manufacturing and mounting method for same - Google Patents
Integrated solar energy collection roof panel and manufacturing and mounting method for same Download PDFInfo
- Publication number
- CN104675032A CN104675032A CN201510070921.XA CN201510070921A CN104675032A CN 104675032 A CN104675032 A CN 104675032A CN 201510070921 A CN201510070921 A CN 201510070921A CN 104675032 A CN104675032 A CN 104675032A
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- China
- Prior art keywords
- solar energy
- concrete floor
- roof panel
- tailstock
- collecting tube
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
Abstract
The invention discloses an integrated solar energy collection roof panel and a manufacturing and mounting method for the same. The integrated solar energy collection roof panel comprises all-glass evacuated solar collector tubes, a header and a tailstock, wherein collector tube mounting holes are formed in the header and the tailstock; one end of each all-glass evacuated solar collector tube is arranged in the corresponding collector tube mounting hole in the header, and the other end of each all-glass evacuated solar collector tube is arranged in the corresponding collector tube mounting hole in the tailstock. The integrated solar energy collection roof panel further comprises a concrete bottom plate, wherein the header and the tailstock are fixedly arranged on the concrete bottom plate through brackets. The invention further discloses the manufacturing and mounting method for the integrated solar energy collection roof panel. According to the integrated solar energy collection roof panel and the manufacturing and mounting method, the concrete bottom plate is favorable for keeping the original roof structure of a building, is light in weight, strong in strength and convenient to carry and mount, is laid in the uppermost layer of a roof of the building instead of a concrete plate protection layer or a rigid waterproof layer of a conventional roof system, and is long in service life and low in maintenance cost; the mounting efficiency is high, and the integration of a solar building is facilitated.
Description
Technical field
The present invention relates to a kind of solar energy heating integration roof panel and making and installation method thereof.
Background technology
Utilize solar energy resources to be the important channel that China promotes energy-saving and emission-reduction, solar water utilization is the usual way of field of house buildings Solar use, as solar water heating system, and solar water heater.Current, the positive promotion and implementation solar water heating system of China and architecture-integral, namely promote solar water heating system and construction work unified planning, Synchronization Design, synchronous construction and examination, come into operation and management simultaneously, this has had a lot of engineering construction cases.Before solar water heating system and architecture-integral change, user installs the trouble waters of solar power-generating facility separately, owing to all considering solar water heating system at architectural planning, design, construction, examination and management phase, substantially improve the quality of solar water heating system, improve solar heat water use efficiency, reduce the integrated cost that solar water utilizes.But also there is the problem that is needed badly solution, is exactly that solar energy collector is integrated with constructional materials.With regard to roofing, because solar energy collector and Roof system do not have integrated, heat collector and Roof system are installed respectively, and installation effectiveness is low, and the work high above the ground time is long; Installation reliability is low, solar energy collector poor stability, may loosen, topple, fall and cause security incident; Heat collector also can punch when mounted and destroy roof structure, affects the insulation of roofing, heat insulation and water resistance, causes insulation, isolation layer lost efficacy and roofing permeates.
Summary of the invention
The technical problem to be solved in the present invention is, overcomes the above-mentioned defect that prior art exists, the solar energy heating providing a kind of installation effectiveness high integration roof panel and making and installation method thereof.
The technical solution adopted for the present invention to solve the technical problems is:
Solar energy heating integration roof panel, comprise complete glass vacuum sun thermal-collecting tube, union pipe and tailstock, union pipe is provided with thermal-collecting tube installing hole, tailstock is also provided with thermal-collecting tube installing hole, one end of complete glass vacuum sun thermal-collecting tube is installed in the thermal-collecting tube installing hole on union pipe, the other end of complete glass vacuum sun thermal-collecting tube is installed in the thermal-collecting tube installing hole on tailstock, also comprise concrete floor, union pipe and tailstock are all fixed on concrete floor by the support be embedded in advance in concrete floor.
Further, described concrete floor is according to high strength steel fibre concrete, and its thickness is 20-40mm, and according to steel fibre full lightweight concrete, its thickness is 50-80mm.
Further, the upper surface of described concrete floor is provided with waterproof polymer mortar layer, and waterproof polymer mortar can directly from buying on the market.
Further, the color of described waterproof polymer mortar layer can be white or colour.
Further, described concrete floor can be high strength steel fibre concrete base plate or steel fibre full lightweight concrete base plate.
High strength steel fibre concrete base plate is built by high strength steel fibre concrete and is made, in high strength steel fibre concrete, the volume volume of steel fibre is concrete 1-1.5%, its compressive strength is not less than 100MPa, rupture strength higher than 20MPa, and has excellent toughness and excellent durability.High strength steel fibre concrete can directly be bought from commodity concrete company.
Steel fibre full lightweight concrete base plate is built by the full lightweight concrete mixing steel fibre and is made, steel fibre full lightweight concrete refers to and mix the steel fibre that volume fraction is 1-1.5% in full lightweight concrete, full lightweight concrete refers to the concrete using light weight sand, light coarse aggregate, cement and water etc. to be prepared from, and its apparent density is lower.The steel fibre full lightweight concrete that the present invention uses, its apparent density is 1000-1400kg/m
3, compressive strength is 25-30MPa, and rupture strength is 5-10MPa.Steel fibre full lightweight concrete can from directly buying on the market.
The making and installation method of solar energy heating integration roof panel is as previously mentioned:
Step (1): concreting base plate, the bearing of pre-buried union pipe and the bearing of tailstock when building;
Step (2): after concrete floor sclerosis, concrete floor smears waterproof polymer mortar;
Step (3): union pipe and tailstock, after at least 14 days, are fixed on the support be embedded in concrete floor by concrete floor and the normal maintenance of waterproof polymer mortar;
Step (4): the concrete floor being coated with waterproof polymer mortar is installed on roofing, then the two ends of complete glass vacuum sun thermal-collecting tube are installed on respectively in the thermal-collecting tube installing hole of union pipe and the thermal-collecting tube installing hole of tailstock;
Step (5): the size of concrete floor is determined with execution conditions by designing, and when installing two or more concrete floor, uses waterproof polymer mortar filleting between each concrete floor.
Described complete glass vacuum sun thermal-collecting tube can reduce roofing solar radiation, increases roof insulation ability; Concrete floor selects high strength steel fibre concrete base plate, has high-strength and high ductility feature, can make very thin, but have higher bearing capacity, thus alleviates the weight of described solar energy heating integration roof panel, convenient installation and carrying; Also can cast with steel fibre full lightweight concrete, good toughness, and (apparent density is 1000-1400kg/m from heavy and light
3), have heat-insulating property concurrently; Waterproof polymer mortar layer can be white polymer cement waterproofing mortar layer, on the basis of waterproof, increases sunshine diffuse reflection, both can increase roof insulation performance, and also can make thermal-collecting tube back side thermal-arrest; Waterproof polymer mortar layer can also can be chromogen bonded polymer waterproof mortar course, has waterproof and decorative effect concurrently.
Structure of the present invention is simple, easy to use, and solar energy heating integration roof panel can be prefabricated in the factory shaping, and be beneficial to the danger of avoiding installing solar energy collector at roofing, safety guarantee performance is high, and man-hour saves.Complete glass vacuum sun thermal-collecting tube is fixed on concrete floor by union pipe and tailstock by the present invention, selects concrete floor to be conducive to keeping the original roof construction of building.Concrete floor high-strength light, is convenient to carrying and installs; Concrete floor is layed in the superiors of building roof, substitutes concrete slab topping or the rigid waterproof layer of existing Roof system, still can retain the common structure of existing Roof system, as waterproofing course, insulation layer, leveling layer and deck etc. below concrete floor; Concrete floor has water resistance concurrently, also can have insulation and heat-proof quality; The upper surface of concrete floor is white or colored; Relatively existing metal support structure, concrete floor long service life, maintenance cost is low; Solar energy heating integration roof panel can realize roof panel and heat collector integrative installation technology, and installation effectiveness is high, is conducive to realizing solar building integrated.
Accompanying drawing explanation
Fig. 1 is the top view of solar energy heating of the present invention integration roof panel;
Fig. 2 is the front view of the integration of solar energy heating shown in Fig. 1 roof panel.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
Embodiment 1:
With reference to accompanying drawing, solar energy heating integration roof panel, comprise complete glass vacuum sun thermal-collecting tube 3, union pipe 4 and tailstock 5, union pipe 4 is provided with thermal-collecting tube installing hole (not shown), tailstock 5 is also provided with thermal-collecting tube installing hole 7, one end of complete glass vacuum sun thermal-collecting tube 3 is loaded in the thermal-collecting tube installing hole on union pipe 4, the other end of complete glass vacuum sun thermal-collecting tube 3 is loaded in the thermal-collecting tube installing hole 7 on tailstock 5, also comprise concrete floor 1, union pipe 4 is fixed on concrete floor 1 by two support (not shown)s, tailstock 5 is fixed on concrete floor 1 by another two supports 6.
The upper surface of described concrete floor 1 is provided with waterproof polymer mortar layer 2.
The color of described waterproof polymer mortar layer 2 is white.
Described concrete floor 1 is high strength steel fibre concrete base plate.
High strength steel fibre concrete base plate is built by high strength steel fibre concrete and is made, in high strength steel fibre concrete, the volume volume of steel fibre is the 1-1.5% of volume of concrete, its compressive strength is not less than 150MPa, rupture strength is not less than 40MPa, and has the concrete of excellent toughness and excellent durability.High strength steel fibre concrete can directly be bought from commodity concrete company.
The making and installation method of solar energy heating integration roof panel is as previously mentioned:
Step (1): concreting base plate, the bearing of pre-buried union pipe and tailstock when building;
Step (2): after treating concrete floor sclerosis, concrete floor smears waterproof polymer mortar;
Step (3): union pipe and tailstock, after at least 14 days, are fixed on the support be embedded on concrete floor by concrete floor and the normal maintenance of waterproof polymer mortar;
Step (4): the concrete floor being coated with waterproof polymer mortar is installed on roofing, then the two ends of complete glass vacuum sun thermal-collecting tube are installed on respectively in the thermal-collecting tube installing hole of union pipe and the thermal-collecting tube installing hole of tailstock;
Step (5): the size of concrete floor is determined with execution conditions by designing, and when installing two or more concrete floor, uses waterproof polymer mortar filleting between each concrete floor.
Described complete glass vacuum sun thermal-collecting tube can reduce roofing solar radiation, increases roof insulation ability; Concrete floor selects high strength steel fibre concrete base plate, has high-strength and high ductility feature, can make very thin (20-40mm) but has higher bearing capacity, thus alleviates the weight of described solar energy heating integration roof panel, convenient installation and carrying; Waterproof polymer mortar layer can be white polymer cement waterproofing mortar layer, on the basis of waterproof, increases sunshine diffuse reflection, both can increase roof insulation performance, and also can make thermal-collecting tube back side thermal-arrest.
Structure of the present invention is simple, easy to use, and solar energy heating integration roof panel can be prefabricated in the factory shaping, and be beneficial to the danger of avoiding installing solar energy collector at roofing, safety guarantee performance is high, and man-hour saves.
Embodiment 2:
The difference of the present embodiment and embodiment 1 is:
The color of described waterproof polymer mortar layer 2 is colored.
All the other are with embodiment 1.
Embodiment 3:
The difference of the present embodiment and embodiment 1 is:
The color of described waterproof polymer mortar layer 2 is colored, and described concrete floor 1 is steel fibre full lightweight concrete base plate.
Steel fibre full lightweight concrete base plate is built by steel fibre full lightweight concrete and is made, steel fibre full lightweight concrete refers to and mix the steel fibre that volume fraction is 1-1.5% in full lightweight concrete, and full lightweight concrete refers to the concrete using light weight sand, light coarse aggregate, cement and water etc. to be prepared from.The steel fibre full lightweight concrete that the present invention uses, its apparent density is 1000-1400kg/m
3, compressive strength is 25-30MPa, and rupture strength is 5-10MPa.Steel fibre full lightweight concrete can from directly buying on the market.
All the other are with embodiment 1.
Embodiment 4:
The difference of the present embodiment and embodiment 1 is:
Described concrete floor 1 is steel fibre full lightweight concrete base plate.
All the other are with embodiment 1.
Above detailed introduction is done to preferred embodiment of the present invention.Described detailed description of the invention just understands core concept of the present invention for helping.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improve and modify the protection domain also belonging to the claims in the present invention.
Claims (7)
1. solar energy heating integration roof panel, it is characterized in that, comprise complete glass vacuum sun thermal-collecting tube, union pipe and tailstock, union pipe is provided with thermal-collecting tube installing hole, tailstock is also provided with thermal-collecting tube installing hole, one end of complete glass vacuum sun thermal-collecting tube is installed in the thermal-collecting tube installing hole on union pipe, the other end of complete glass vacuum sun thermal-collecting tube is installed in the thermal-collecting tube installing hole on tailstock, also comprise concrete floor, union pipe and tailstock are all fixed on concrete floor by the support be embedded in advance in concrete floor.
2. solar energy heating integration roof panel according to claim 1, it is characterized in that, the upper surface of described concrete floor is provided with waterproof polymer mortar layer.
3. solar energy heating integration roof panel according to claim 2, is characterized in that, the color of described waterproof polymer mortar layer is white or colored.
4. solar energy heating integration roof panel according to claim 1, it is characterized in that, described concrete floor is high strength steel fibre concrete base plate or steel fibre full lightweight concrete base plate.
5. solar energy heating integration roof panel according to claim 4, it is characterized in that, the thickness of described high strength steel fibre concrete base plate is 20-40mm.
6. solar energy heating integration roof panel according to claim 4, it is characterized in that, the thickness of described steel fibre full lightweight concrete base plate is 50-80mm.
7. as described in any one of claim 1-6 solar energy heating integration roof panel making and installation method, it is characterized in that, comprise the steps:
Step (1): concreting base plate, the bearing of pre-buried union pipe and the bearing of tailstock when building;
Step (2): after concrete floor sclerosis, concrete floor smears waterproof polymer mortar;
Step (3): union pipe and tailstock, after at least 14 days, are fixed on the support be embedded in concrete floor by concrete floor and the normal maintenance of waterproof polymer mortar;
Step (4): the concrete floor being coated with waterproof polymer mortar is installed on roofing, then the two ends of complete glass vacuum sun thermal-collecting tube are installed on respectively in the thermal-collecting tube installing hole of union pipe and the thermal-collecting tube installing hole of tailstock;
Step (5): the size of concrete floor is determined with execution conditions by designing, and when installing two or more concrete floor, uses waterproof polymer mortar filleting between each concrete floor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070921.XA CN104675032A (en) | 2015-02-11 | 2015-02-11 | Integrated solar energy collection roof panel and manufacturing and mounting method for same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070921.XA CN104675032A (en) | 2015-02-11 | 2015-02-11 | Integrated solar energy collection roof panel and manufacturing and mounting method for same |
Publications (1)
| Publication Number | Publication Date |
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| CN104675032A true CN104675032A (en) | 2015-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510070921.XA Pending CN104675032A (en) | 2015-02-11 | 2015-02-11 | Integrated solar energy collection roof panel and manufacturing and mounting method for same |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5990414A (en) * | 1996-09-23 | 1999-11-23 | Posnansky; Mario | Photovoltaic solar roof |
| CN2394981Y (en) * | 1999-09-13 | 2000-09-06 | 孙茂林 | Solar heat collector integrated with building flat roof |
| CN201526172U (en) * | 2009-09-29 | 2010-07-14 | 黄振熙 | Energy-saving house |
| CN202081594U (en) * | 2011-05-20 | 2011-12-21 | 王占平 | Solar panel composite building |
| CN102767910A (en) * | 2012-07-19 | 2012-11-07 | 鲍家邻 | Single-loop internal circulating solar heat collecting member and device |
| US20130318894A1 (en) * | 2012-06-05 | 2013-12-05 | Saudi Arabian Oil Company | Self-Ballasted, Roof-Integrated, Lightweight FRC PV Mounting System |
| CN204435698U (en) * | 2015-02-11 | 2015-07-01 | 湖南工业大学 | Solar energy heating integration roof panel |
-
2015
- 2015-02-11 CN CN201510070921.XA patent/CN104675032A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5990414A (en) * | 1996-09-23 | 1999-11-23 | Posnansky; Mario | Photovoltaic solar roof |
| CN2394981Y (en) * | 1999-09-13 | 2000-09-06 | 孙茂林 | Solar heat collector integrated with building flat roof |
| CN201526172U (en) * | 2009-09-29 | 2010-07-14 | 黄振熙 | Energy-saving house |
| CN202081594U (en) * | 2011-05-20 | 2011-12-21 | 王占平 | Solar panel composite building |
| US20130318894A1 (en) * | 2012-06-05 | 2013-12-05 | Saudi Arabian Oil Company | Self-Ballasted, Roof-Integrated, Lightweight FRC PV Mounting System |
| CN102767910A (en) * | 2012-07-19 | 2012-11-07 | 鲍家邻 | Single-loop internal circulating solar heat collecting member and device |
| CN204435698U (en) * | 2015-02-11 | 2015-07-01 | 湖南工业大学 | Solar energy heating integration roof panel |
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Application publication date: 20150603 |