CN104672427A - High-hardness polyurethane flexible foam for automotive interior parts and preparation method of foam - Google Patents

High-hardness polyurethane flexible foam for automotive interior parts and preparation method of foam Download PDF

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Publication number
CN104672427A
CN104672427A CN201410854034.7A CN201410854034A CN104672427A CN 104672427 A CN104672427 A CN 104672427A CN 201410854034 A CN201410854034 A CN 201410854034A CN 104672427 A CN104672427 A CN 104672427A
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preparation
foam
parts
formula
polyurethane flexible
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CN201410854034.7A
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CN104672427B (en
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吴蔚林
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Shanghai Xinyuan New Materials Technology Group Co ltd
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Shanghai Xin Yuan Novel Material Science And Technology Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/721Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0008Foam properties flexible
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0041Foam properties having specified density
    • C08G2110/005< 50kg/m3
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0083Foam properties prepared using water as the sole blowing agent

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention discloses high-hardness polyurethane flexible foam for automotive interior parts. The polyurethane flexible foam comprises the following components in parts by weight: 100-110 parts of PPG, 2.0-2.5 parts of water, 0.15-0.20 part of an amine catalyst, 1 part of silicone oil, 0.12-0.15 part of a tin catalyst, 2.5-4 parts of a flame retardant FR, 4.0-4.3 parts of TDI and 36-38 parts of MDI. The invention also discloses a preparation method of the high hardness polyurethane flexible foam. According to the polyurethane flexible foam prepared by the invention, the hardness 25% IFD value is 71, and the tensile strength is 154 kPa.

Description

Soft bubble of a kind of high hardness polyurethane for automotive upholstery and preparation method thereof
Technical field
The invention belongs to the field of chemical, relate to a kind of macromolecular material, be specifically related to soft bubble of a kind of high hardness polyurethane for automotive upholstery and preparation method thereof.
Background technology
In chemical field, usually can improve flexible PU foam hardness by the way of interpolation graft polymer polyols POP, increase isocyanate index.
But two kinds of methods all have its drawback:
(1) POP grafting vinyl cyanide and vinylbenzene, in formula, the too high meeting of addition causes the detrimentally affects such as post curing is excessively slow, flame retardant resistance reduction.
(2) increase isocyanate index and not only can improve production cost, the urea groups that excessive isocyanic ester bears simultaneously can extreme influence elongation at break, tear resistance.
Summary of the invention
The object of the invention is to, soft bubble of a kind of high hardness polyurethane for automotive upholstery and preparation method thereof is provided, to overcome the above-mentioned shortcoming and defect existing for existing amygdalic acid production method.
The technical problem that will solve required for the present invention, can be achieved through the following technical solutions:
As a first aspect of the present invention, the soft bubble of a kind of high hardness polyurethane for automotive upholstery, is characterized in that, according to weight parts, its formula is:
Further, preferred flexible PU foam, according to weight parts, its formula is:
The hardness 25%IFD of flexible PU foam is 71, tensile strength kPa is 154.
A preparation method for the soft bubble of high hardness polyurethane for automotive upholstery, is characterized in that, comprise the following steps:
(1) preparation of raw material: according to weight parts, is ready to described raw material according to formula;
(2) mix: by ready for step (1) raw material mixing, stir 6 ~ 8s with the speed of 6000rpm;
(3) milky white: mixture is poured in mould fast, observe it by the translucent thick liquid fading to full muddiness, turn white;
(4) gel: observe the foams risen and stop increasing, and have a large amount of bubble to spue from epidermis.
Wherein, in step (1), material temperature 27 DEG C ~ 30 DEG C.
Wherein in step (2), adopt head churning time 6 ~ 8S.
Wherein in step (3), cream time is 14 ~ 15s.
Wherein in step (4), gel time is 135 ~ 140s.
Beneficial effect of the present invention:
1, the present invention is by adjustment formula, uses modified isocyanate, and under the prerequisite not changing polyethers raw material, the hardness achieving soft bubble strengthens, and also greatly improves flame retardant resistance and tensile strength simultaneously.
2, under not increasing the prerequisite of cost, improve flexible PU foam hardness, do not affect other physical property and flame retardant resistance simultaneously.
3, kind and the consumption of isocyanic ester is adjusted, fine setting catalyst levels and production technique.Modification MDI and polymeric MDI is used to obtain the soft bubble of high-mechanic high rigidity.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described.Should be understood that following examples only for illustration of the present invention but not for limiting scope of the present invention.
Embodiment
The soft bubble of a kind of high hardness polyurethane for automotive upholstery, according to weight parts, its formula is: PPG100 ~ 110 part, 2.0 ~ 2.5 parts, water, amines catalyst 0.15 ~ 0.20 part, silicone oil 1 part, tin class catalyzer 0.12 ~ 0.15 part, fire retardant FR 2.5 ~ 4 parts, TDI 4.0 ~ 4.3 parts, MDI 36 ~ 38 parts.
Formula contrast is in table 1.
Table 1 is filled a prescription and is contrasted
A preparation method for the soft bubble of high hardness polyurethane for automotive upholstery, is characterized in that, comprise the following steps:
(1) preparation of raw material: according to weight parts, is ready to described raw material according to formula;
(2) mix: by ready for step (1) raw material mixing, stir 6 ~ 8s with the speed of 6000rpm;
(3) milky white: mixture is poured in mould fast, observe it by the translucent thick liquid fading to full muddiness, turn white;
(4) gel: observe the foams risen and stop increasing, and have a large amount of bubble to spue from epidermis.
Wherein, in step (1), material temperature 27 DEG C ~ 30 DEG C.
Wherein in step (2), adopt head churning time 6 ~ 8S.
Wherein in step (3), cream time is 14 ~ 15s.
Wherein in step (4), gel time is 135 ~ 140s.
The physical properties test comparison of flexible PU foam prepared by the present invention is in table 2.
Table 2 physical properties test comparison
Test event Former 40 formulas Formula after optimizing
Density kg/m 3 38.6 40.1
Hardness 25%IFD 52 71
Tensile strength kPa 130 154
Elongation at break % 140 143
Flame retardant resistance FMVSS302 76mm 42mm
Smell test VW method 3.5+ 3.5
VOC numerical value (mg/g) 122mg/g 109mg/g
Can obviously be found out by the test result of table 2, use isocyanate-modified after formula produce 40 density foam, when not adding POP, hardness adds the sponge of POP far above routine, tensile strength improves simultaneously, and flame retardant resistance is almost doubled, and smell test improves than slightly with original formulation, overall performance all increases, and formulation cost almost remains unchanged.
More than show and describe ultimate principle of the present invention, principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.

Claims (8)

1. for the soft bubble of high hardness polyurethane of automotive upholstery, it is characterized in that, according to weight parts, its formula is:
2. flexible PU foam according to claim 1, is characterized in that according to weight parts, and its formula is:
3. flexible PU foam according to claim 1, is characterized in that: the hardness 25%IFD of flexible PU foam is 71, tensile strength kPa is 154.
4., as claimed in claim 1 for a preparation method for the soft bubble of high hardness polyurethane of automotive upholstery, it is characterized in that, comprise the following steps:
(1) preparation of raw material: according to weight parts, is ready to described raw material according to formula;
(2) mix: by ready for step (1) raw material mixing, stir 6 ~ 8s with the speed of 6000rpm;
(3) milky white: mixture is poured in mould fast, observe it by the translucent thick liquid fading to full muddiness, turn white;
(4) gel: observe the foams risen and stop increasing, and have a large amount of bubble to spue from epidermis.
5. preparation method according to claim 4, is characterized in that, in step (1), and material temperature 27 DEG C ~ 30 DEG C.
6. preparation method according to claim 4, is characterized in that, in step (2), adopts head churning time 6 ~ 8S.
7. preparation method according to claim 4, is characterized in that, in step (3), cream time is 14 ~ 15s.
8. preparation method according to claim 4, is characterized in that, in step (4), gel time is 135 ~ 140s.
CN201410854034.7A 2014-12-31 2014-12-31 Soft bubble of a kind of high hardness polyurethane for automotive upholstery and preparation method thereof Active CN104672427B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105153392A (en) * 2015-11-01 2015-12-16 刘应才 Preparation method of flame-retardant polyurethane foam material for automotive interior
CN105218773A (en) * 2015-11-02 2016-01-06 苏州新区佳合塑胶有限公司 A kind of soft PU foam recipe
CN106279632A (en) * 2016-08-30 2017-01-04 福州联泓交通器材有限公司 A kind of lightweight foamed cotton of automotive trim and preparation method thereof
CN106543405A (en) * 2016-10-31 2017-03-29 江苏昊晟塑业科技有限公司 Flame retardant type automotive trim expanded material
CN106565934A (en) * 2016-10-31 2017-04-19 江苏昊晟塑业科技有限公司 Automobile trim foam material
CN107778444A (en) * 2016-08-30 2018-03-09 重庆迅昌汽车零部件有限公司 A kind of low smell, low VOC polyurethane foams and preparation method thereof
CN108017768A (en) * 2017-10-26 2018-05-11 浙江川洋新材料股份有限公司 A kind of soft bubble of high hardness polyurethane and preparation method thereof
CN108559251A (en) * 2017-10-26 2018-09-21 浙江川洋新材料股份有限公司 A kind of flame retardant type automotive trim sponge and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3574149A (en) * 1969-05-13 1971-04-06 Gen Tire & Rubber Co Flame retardant flexible polyurethane foams
CA2491978A1 (en) * 2004-01-13 2005-07-13 Bayer Materialscience Ag Polyether esters as flame retardants for polyurethane flexible foams
CN102167791A (en) * 2011-02-25 2011-08-31 北京万博汇佳科贸有限公司 Reaction type flame retardant for soft polyurethane foam and application
CN104109227A (en) * 2014-08-05 2014-10-22 北京李尔岱摩斯汽车系统有限公司 Soft polyurethane foam material and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3574149A (en) * 1969-05-13 1971-04-06 Gen Tire & Rubber Co Flame retardant flexible polyurethane foams
CA2491978A1 (en) * 2004-01-13 2005-07-13 Bayer Materialscience Ag Polyether esters as flame retardants for polyurethane flexible foams
CN102167791A (en) * 2011-02-25 2011-08-31 北京万博汇佳科贸有限公司 Reaction type flame retardant for soft polyurethane foam and application
CN104109227A (en) * 2014-08-05 2014-10-22 北京李尔岱摩斯汽车系统有限公司 Soft polyurethane foam material and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105153392A (en) * 2015-11-01 2015-12-16 刘应才 Preparation method of flame-retardant polyurethane foam material for automotive interior
CN105218773A (en) * 2015-11-02 2016-01-06 苏州新区佳合塑胶有限公司 A kind of soft PU foam recipe
CN106279632A (en) * 2016-08-30 2017-01-04 福州联泓交通器材有限公司 A kind of lightweight foamed cotton of automotive trim and preparation method thereof
CN107778444A (en) * 2016-08-30 2018-03-09 重庆迅昌汽车零部件有限公司 A kind of low smell, low VOC polyurethane foams and preparation method thereof
CN106543405A (en) * 2016-10-31 2017-03-29 江苏昊晟塑业科技有限公司 Flame retardant type automotive trim expanded material
CN106565934A (en) * 2016-10-31 2017-04-19 江苏昊晟塑业科技有限公司 Automobile trim foam material
CN108017768A (en) * 2017-10-26 2018-05-11 浙江川洋新材料股份有限公司 A kind of soft bubble of high hardness polyurethane and preparation method thereof
CN108559251A (en) * 2017-10-26 2018-09-21 浙江川洋新材料股份有限公司 A kind of flame retardant type automotive trim sponge and preparation method thereof

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