Background technology
Dual flow filter is mainly used in refrigeration system in the loop having and two-way circulate and require, can filter the impurity in refrigeration system pipeline and make impurity be locked in the inside of filter.
Please refer to Fig. 1, Fig. 1 is a kind of typical dual flow filter structural representation, in figure arrow illustrate fluid left enter the path that goes out, the right side; Fig. 2 is the schematic diagram of Fig. 1 medium-height trestle.
Dual flow filter has cylindrical shell, and the two ends of cylindrical shell are equipped with end plate 5, and end plate 5 is provided with mesopore 2 and is positioned at lateral opening 3 of surrounding; This dual flow filter also comprises imported valve and outlet valve.Imported valve comprises import spring 1, import catch 4 and import bar 91, import spring 1 and import catch 4 are set on import bar 91, end plate 5 is fixed in one end of import bar 91, the other end is boss-shaped, in order to avoid import spring 1 departs from import bar 91, import catch 4 is corresponding with lateral opening 3 positions, and under the elastic force effect of import spring 1, import catch 4 gland is in lateral opening 3.Outlet valve is consistent with the setting principle of imported valve, and comprise outlet spring 8, outlet catch 6 and outlet bar 92, outlet catch 6 is corresponding with mesopore 2 position.
In addition, be provided with support 7 in cylindrical shell, the two ends of support 7 push against the middle part in two ends end plate 5 respectively, and the periphery of support 7 is coated with filter screen (not shown).
Please refer to Fig. 1 to understand, when fluid enters from left side, fluid enters through lateral opening 3 of surrounding, fluid pressure overcomes import spring 1 pressure, thus pushes import catch 4 open, and lateral opening 3 open, and fluid pressure is identical with outlet spring 8 elastic force direction, outlet catch 6 closes mesopore 2; Therefore fluid only can enter the inner barrel of filter from lateral opening 3, now, fluid pressure is identical with right side import spring 1 elastic force direction, the import catch 4 on right side closes lateral opening 3 of right side, fluid can only after the strainer filtering on support 7, enter middle part, and under fluid pressure action, push the outlet catch 6 on right side open, thus outflow tube.
When fluid enters from right side, principle is consistent with above-mentioned, and flow path is just the opposite.
But there is following technical problem in above-mentioned dual flow filter:
The first, the valve of this filter, include spring, catch, catch can lateral opening or mesopore corresponding to capping, and the elastic deformation of spring can compress catch, for coordinating with spring, catch generally adopts rigid material material to make, as stainless steel thin slice, so, when valve is hit, noise is large, and easy fatigue cracking, cause product failure;
The second, spring directly affects the keying of valve, and the easy fatigue failure of spring, cause valve normally to open and close, product failure; Spring force is bigger than normal, then valve opening resistance is large, and fluid crushing is large; Moreover valve needs certain unlatching space, is at least greater than the length of spring reset condition, therefore need to provide enough installing spaces;
Three, need to arrange separately support 7 to assemble filter screen, support 7 needs larger installing space, cause cylindrical shell volume comparatively large, and assembling product is complicated, and cost is also relatively higher.
In view of this, how improving Filter valve, avoid impacting the fatigue failure caused, is those skilled in the art's technical problems urgently to be resolved hurrily.
Detailed description of the invention
In order to make those skilled in the art understand technical scheme of the present invention better, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Please refer to Fig. 3, Fig. 3 is the structural representation of a kind of detailed description of the invention of dual flow filter provided by the present invention.
One-way valve member in this embodiment, for dual flow filter, comprise imported valve 10, outlet valve 40, be provided with import 21 and outlet 22 baffle plate 20, can understand with reference to background technology, imported valve 10 only enters in the cylindrical shell 100 of filter for fluid through import 21, and outlet valve 40 only supplies fluid through exporting the cylindrical shell 100 of 22 outflow filters.In addition, fluid enters after in filter and can filter by the filter screen 50 in filter, then through exporting 22 outflows.Imported valve 10 in the present embodiment and outlet valve 40 are elastomeric element, and elastomeric element in capping under fluid pressure action or can depart from corresponding import 21 or outlet 22, to realize opening and closing.
Particularly, as shown in Fig. 4-1,4-2, Fig. 4-1 is the front view of imported valve in Fig. 3; Fig. 4-2 is that the A-A of Fig. 4-1 is to sectional view.
Imported valve 10 is the elastomeric element formed by rubber punching press, and roughly in umbrella-shaped structure, to possess certain deformability.
Please continue to refer to the front view that Fig. 5-1 ~ 5-3, Fig. 5-1 is baffle plate in Fig. 3; Fig. 5-2 is that the B-B of Fig. 5-1 is to sectional view; Fig. 5-3 is the close-up schematic view at I position in Fig. 5-1.
The middle part of baffle plate 20 arranges import 21, and the surrounding of baffle plate 20 arranges outlet 22, and the number of import 21 and outlet 22 can be all multiple.In Fig. 5-1, be provided with four imports 21, arrange ringwise in the middle part of baffle plate 20, the surrounding of baffle plate 20 is evenly equipped with some outlets 22 along its circumference.Can according to the number of the through-flow Demand Design import 21 of reality, outlet 22 and size.Baffle plate 20 specifically can be formed by sheet metal punching press.
As shown in Fig. 4-1 and Fig. 5-1, the middle part of imported valve 10 and baffle plate 20 can arrange valve riveting hole 11, baffle plate riveting hole 23 respectively, thus passes through rivet 30 by imported valve 10 riveting in baffle plate 20.As shown in Figure 6, Fig. 6 is the structural representation of rivet in Fig. 3.
Riveting can realize imported valve 10 and reliably be connected on baffle plate 20, and keeps the sealing of junction.Certainly, connect imported valve 10 by other conventional meanses and be also fine, such as, arrange protuberance in the middle part of imported valve 10, baffle plate 20 arranges mesopore, and protuberance and mesopore interference fit, to seal grafting etc. be all feasible.
Herein, in order to riveting is fixed, and not affecting the deformability of imported valve 10, also have middle part in the middle part of the imported valve 10 of umbrella protruding, middle part high spot is located in valve riveting hole 11, then after riveting, imported valve 10 still can be out of shape flexibly, and, do not interfere imported valve 10 capping import 21, in Fig. 5-1, import 21 is arranged around valve riveting hole 11.
Should be appreciated that in this specific embodiment, imported valve 10 design of umbrella-shaped structure makes it possess certain deformability, capping or disengaging import 21 under fluid pressure action afterwards.For realizing this function, during assembling, imported valve 10 is positioned at the inner side of baffle plate 20, and umbrella shape opening is towards baffle plate 20, when then fluid flows into, first through the import 21 of baffle plate 20, then push imported valve 10, make it be out of shape to turn up, then imported valve 10 is opened, and fluid enters in filter.
Please refer to the front view that Fig. 7-1, Fig. 7-1 is Fig. 3 middle outlet valve; Fig. 7-2 is that the C-C of Fig. 7-1 is to sectional view; Fig. 7-3 is the close-up schematic view at the II position of Fig. 7-2.
In this embodiment, outlet valve 40 specifically comprises the valve plate body 40a of annular, and the valve plate body 40a of annular covers the outlet 22 of baffle plate 20 surrounding.During assembling, outlet valve 40 and baffle plate 20 are fitted, then valve plate body 40a can cover outlet 22.
The operation principle of above-mentioned one-way valve member in dual flow filter is as described below, can understand with reference to figure 8-1,8-2, and Fig. 8-1 is the flow path figure of fluid from left to right in Fig. 3 during dual flow filter; Fig. 8-2 is the flow path figure of fluid right-to-left in Fig. 3 during dual flow filter.
When fluid flows into from left side, right side is flowed out:
Fluid pressure action is in the outlet valve 40 in left side, and outlet valve 40 is close to and the outlet 22 of baffle plate 20 on the left of capping, and outlet valve 40 is in closed condition; The import 21 of baffle plate 20 on the left of direction of flow, fluid pressure action is in the umbrella imported valve 10 in left side, and imported valve 10 distortion is turned up, and be in opening, then fluid enters filter interior through the import 21 of left side baffle plate 20;
Fluid, after the filter screen 50 in filter filters, flows to the one-way valve member on right side;
Fluid pressure action is in right side imported valve 10, and the imported valve 10 of umbrella is out of shape and is close to the import 21 of right-hand apron 20, thus covers this import 21, and imported valve 10 is closed; The outlet 22 of direction of flow right-hand apron 20 surrounding, fluid pressure action, in outlet valve 40, makes the outlet 22 that it departs from right-hand apron 20, then the outlet valve 40 on right side is opened, produce gap between outlet valve 40 and baffle plate 20, fluid is through this gap outflow filter.
When fluid enter from right side, left side flow out time, flow path and above-mentioned just the opposite, as shown in Fig. 8-2, repeats no more herein.
As mentioned above, imported valve 10 and outlet valve 40 are elastomeric element, and along with the change of direction of flow, under fluid pressure action, elastomeric element by self morph capping or depart from corresponding import 21 or outlet 22, thus realize the keying of valve.The valve mechanism combined with spring in background technology and catch is compared, and the one-way valve member of this structure has following advantages:
First, the valve of one-way valve member is elastomeric element, has shock-absorbing capacity, and during fluid impact, valve can not produce noise, also can avoid impacting the fatigue cracking caused, long service life;
Secondly, elastomeric element has taken into account the function of spring and catch in background technology, makes valve mechanism simple, installs and also correspondingly simplify, and assembling and processing cost are all minimized.
The umbrella elastomeric element that imported valve 10 in above-described embodiment is formed for rubber compacting, other elastomeric materials also can be adopted to make, and such as, imported valve 10 also can be reed 10 ' structure.
Please refer to Fig. 9, Fig. 9 is the another kind of concrete structure schematic diagram of imported valve provided by the present invention.
Reed 10 ' has certain deformability, and the blade of reed 10 ' coordinates with baffle plate 20, to cover the import 21 of baffle plate 20.In Fig. 5-1, four imports 21 are provided with in the middle part of baffle plate 20, reed 10 ' in Fig. 9 correspondingly has four blades, each blade covers an import 21 accordingly, the root of four blades connects in one, and now, the middle part of this reed 10 ' can be welded to the middle part of baffle plate 20, this kind of connected mode is suitable for reed 10 ' material, connects effect reliably to reach.
Particularly, above-mentioned outlet valve 40 can be suppress by plastic tab the elastomeric element formed, and plastic tab also has certain deformability, thus when ensureing that fluid flows out, can push away and be covered in the outlet valve 40 that baffle plate 20 exports 22 places.
Except above-mentioned rubber, reed 10 ', plastic or other material, those skilled in the art can adopt other elastomeric elements to make imported valve 10 or outlet valve 40, realize opening and closing by self-deformation to make valve.Above-mentioned valve design form is only a kind of specific embodiment, and do not get rid of other design forms with principle, such as, outlet valve 40 and imported valve 10 all adopt reed 10 ' structure, or all adopts umbrella rubber structure, is all feasible.
It should be noted that, when adopting the structure of above-described embodiment design, compared to spring, the flap valve door of background technology, also to there is following technical advantage:
Rubber, plastics or reed 10 ', compared to spring, be not easy fatigue failure, ensures the service life of product; And this kind of elastomeric element reaction is more sensitive, and valve opening resistance can set less, thus reduces crushing; And just based on sensitive degree of reaction, the length of the present embodiment Elastic parts valve can arrange less than normal, thus save installing space.
In addition, imported valve 10 in above-described embodiment is connected with baffle plate 20 (mode such as riveting, spot welding), consistent with it, for guaranteeing the start-stop performance of outlet valve 40, outlet valve 40 also should be located relative to baffle plate 20 or filter cylinder 100, and under fluid pressure action, can capping or disengaging outlet 22.Outlet valve 40 can be located with baffle plate 20.
Specifically can continue with reference to figure 7-3, and composition graphs 10-1,10-2 understand, Figure 10-1 is the structural representation of one-way valve member in Fig. 3; Figure 10-2 is the close-up schematic view at III position in Figure 10-1.
In figure, outlet valve 40 comprises the valve plate body 40a of annular, and the outer rim of valve plate body 40a has valve bending edge 40b, then baffle plate 20 and outlet valve 40 can be fitted and install, and the outer rim of baffle plate 20 is snapped in valve bending edge 40b, be nested in valve bending edge 40b by baffle plate 20 surrounding.So, baffle plate 20 and outlet valve 40 reliably link together.When fluid flows into, fluid pressure makes the valve plate body 40a of outlet valve 40 be close to the outlet 22 of baffle plate 20, with lid outlet 22 preferably; When fluid flows out, then valve plate body 40a slightly can be out of shape under fluid pressure action, and relative to baffle plate 20 " external drum ", thus depart from outlet 22, outlet valve 40 is opened.
Be appreciated that and other modes also can be adopted to assemble the two, such as, outlet valve 40 is plate body, and periphery and baffle plate 20 fastening by securing member, or, the periphery of outlet valve 40, baffle plate 20 is all directly positioned cylindrical shell 100 inwall of filter, is also feasible.Just above-described embodiment middle outlet valve 40 and baffle plate 20 are assembled together, and install reliable, assemble also more simple.
For the various embodiments described above, can also make further optimization, as shown in figure 11, Figure 11 is the structural representation of filter screen in Figure 10-1.
Herein, the filter screen 50 of filter directly and baffle plate 20 fit, during installation, filter screen 50 is positioned at the inner side of baffle plate 20, when namely fluid inherent filtration device inside flows to one-way valve member, first filters through filter screen 50, the outlet 22 of baffle plate 20 is flowed to again after filtration, after outlet valve 40 is opened, outflow filter.Then, before fluid outflow filter, the filtration of this filter screen 50 must be passed through, and during two-way fluid flowing, due to the one-way flow function of one-way valve member, impurity can be locked in filter interior.
In the present embodiment, filter screen 50 structure ringwise, its annular section covers the outlet 22 of baffle plate 20 surrounding.Then, guaranteeing that filter screen 50 can cover the outlet 22 of baffle plate 20 with under the prerequisite ensureing filter effect, the making material of filter screen 50 can be saved, nor interfere the keying of imported valve 10.
Design like this, filter screen 50 is fitted in outlet valve 40 place, then without the need to arranging separately filter screen 50 support members such as support as stated in the Background Art, can save installing space, reduces filter volume, and simplifies assembling procedure, reduces production cost.
For ensureing that filter screen 50 reliably can be fitted in baffle plate 20 place, can so design, as shown in Fig. 5-3,10-2.Baffle plate 20 comprises baffle plate plate body 20a, and the outer rim of baffle plate plate body 20a also processes baffle plate bending edge 20b, then the surrounding of filter screen 50 can be nested in baffle plate bending edge 20b, thus reliably locate filter screen 50, prevent its displacement or distortion, to keep good filter effect, also simplify assembling simultaneously.
One-way valve member can also comprise backstop 60, and as shown in Figure 12-1,12-2, Figure 12-1 is the structural representation of backstop in Figure 10-1; Figure 12-2 is the another kind of structural representation of backstop.
Filter screen 50 is between backstop 60 and baffle plate 20, and backstop 60 can guarantee that filter screen 50 is in stable state further, prevents its displacement, distortion.For realizing this function, backstop 60 can by metal otter board punch forming, thus the power that provides support, as shown in Figure 12-1, the metal otter board punching press that backstop 60 can be specifically about 1mm by mesh diameter is formed, filter screen 50 can be then by diameter be about 0.08mm wire according to spacing be about 0.12mm weave and punching press formed; Backstop 60 can also as shown in fig. 12-2, be processed to form by steel plate, and now, the surrounding of backstop 60 needs to process through hole, and aperture is greater than outlet 22 aperture of baffle plate 20, to guarantee that fluid can flow to the outlet 22 on baffle plate 20.
Backstop 60 also can in the loop configuration with filter screen 50 adaptation, as shown in Figure 12-1,12-2, as long as backstop 60 can play support, jointly clamp the effect of filter screen 50 with baffle plate 20, therefore the loop configuration of backstop 60 is preferably adaptive with filter screen 50, save material, also avoid interferenceing with miscellaneous part.During installation, backstop 60 and filter screen 50 can all be nested in baffle plate bending edge 20b.
Please refer to Figure 13, Figure 13 is the explosive view of one-way valve member in Figure 10-1.
This one-way valve member specifically comprises outlet valve 40, rivet 30, baffle plate 20, imported valve 10, filter screen 50, backstop 60.During assembling:
Imported valve 10 and baffle plate 20 are fixed by rivet 30 riveting;
Filter screen 50 and baffle plate 20 are affixed, and are nested at the edge of filter screen 50 in the baffle plate bending edge 20b of baffle plate 20;
Backstop 60 and filter screen 50 are affixed, and are nested at the edge of backstop 60 in the baffle plate bending edge 20b of baffle plate 20;
Filter screen 50, backstop 60 and baffle plate 20 riveting are fixed;
By the baffle plate 20, imported valve 10, filter screen 50, the backstop 60 that are assemblied in together, be jointly fitted into outlet valve 40, namely the outer rim of baffle plate 20 is nested in the valve bending edge 40b of outlet valve 40, forms the one-way valve member shown in Figure 10-1.
Be appreciated that, when baffle plate 20 does not arrange baffle plate bending edge 20b, baffle plate 20, imported valve 10, filter screen 50 and backstop 60 are nested in jointly in the valve bending edge 40b of outlet valve 40, also can reach good assembly performance, just globality is inferior to the above-mentioned embodiment arranging valve bending edge 40b, baffle plate bending edge 20b simultaneously.
During assembling filter, two groups of above-mentioned one-way valve member are installed on respectively the two ends of dual flow filter cylindrical shell 100, two groups of one-way valve member are oppositely arranged, and can realize two-way flow, and locking impurity is in the function of filter interior.
The one-way valve member of this concrete structure, all parts are reliably assemblied in one, and parts are installed in filter as a whole, good integrity, install reliable, simple.
It should be noted that, just in the mode that baffle plate 20 surrounding arranges outlet 22, middle part arranges import 21, make filter screen 50, the above-mentioned concrete set-up mode of backstop 60 be easy to realize.Be appreciated that, suppose the import 21 in this specific embodiment, outlet 22 arrange be inverted, namely surrounding arranges import, middle part arranges outlet, then in Fig. 3, one-way valve member should oppositely be arranged, its outlet valve 40 uses as imported valve, and imported valve 10 uses as outlet valve, now, filter screen 50, backstop 60 need be arranged at middle part, the mode that the simplification of its locate mode arranges outlet 22 inferior to above-mentioned surrounding, middle part arranges import 21.
Certainly, no matter import 21 is located in the middle part of baffle plate 20, outlet 22 is located at surrounding, still arrange conversely, cover surrounding outlet 22(or import 21) valve all can be designed to above-mentioned loop configuration, also can design bending edge, cover centre inlet 21(or outlet 22) valve all can be designed to above-mentioned rubber umbrella-shaped structure.
The present invention also provides a kind of dual flow filter, comprises cylindrical shell 100 and one-way valve member, and the two ends of cylindrical shell 100 are all furnished with one-way valve member, and described one-way valve member is the one-way valve member described in above-mentioned any embodiment.Because above-mentioned one-way valve member has above-mentioned technique effect, the dual flow filter with this one-way valve member also has identical technique effect, repeats no more herein.
Above a kind of dual flow filter provided by the present invention and one-way valve member thereof are all described in detail.Apply specific case herein to set forth principle of the present invention and embodiment, the explanation of above embodiment just understands method of the present invention and core concept thereof for helping.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improve and modify and also fall in the protection domain of the claims in the present invention.