CN104658616A - Water-cooled protection cover and control method thereof - Google Patents
Water-cooled protection cover and control method thereof Download PDFInfo
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- CN104658616A CN104658616A CN201410834530.6A CN201410834530A CN104658616A CN 104658616 A CN104658616 A CN 104658616A CN 201410834530 A CN201410834530 A CN 201410834530A CN 104658616 A CN104658616 A CN 104658616A
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Abstract
The invention relates to a water-cooled protection cover. The protection cover comprises a cooling water tank and a cooling protection cover, wherein the cooling water tank is arranged above the cooling protection cover; the protection cover further comprises a water inlet magnetic valve, a pressure detection device, a flow detection device and a controller; the pressure detection device is used for detecting the cooling water pressure of a water inlet pipeline; the flow detection device is used for detecting the flow rate of a water outlet pipeline of the cooling water tank; the controller is used for collecting signals of the pressure detection device and the flow detection device, and is used for controlling opening and closing of the water inlet magnetic valve; the cooling water tank is connected with the cooling protection cover through at least two pipelines; the sectional area sum of all pipelines is greater than four fifth of the area of the top surface of the cooling protection cover; an exhausting electromagnetic valve is further arranged on the protection cover. The protection cover guarantees the continuous on-site operation of protected equipment, reduces configuration of on-site equipment, reduces workload, further reduces the corresponding equipment maintenance cost, and ensures that the protected target is prevented from being damaged by high temperature.
Description
Technical field
The present invention relates to industry spot electrically, the additional protective cover of instrument or equipment, particularly relate to a kind of water-cooled protective cover and control method thereof.
Background technology
Electric, the instrument that industry spot high temperature occasion is run or equipment need additional protective cover.A kind of typical protective cover adopts water circulation cooling; protected object is arranged in protective cover; protective cover enters with the chilled water of certain pressure, top water outlet (ensureing to be full of water in protective cover) from bottom; to ensure that protected object is by chilled water and high temperature isolation, the industrial camera such as used in certain high temperature occasion all adopts this device.
There is chilled water protect from water break in industry spot.If chilled water is cut off the water supply; chilled water in protective cover will reflux along inlet channel; owing to cutting off the water supply in protective cover; by cause temperature raise rapidly (temperature raise speed and operating ambient temperature be directly proportional; environment temperature is higher, and programming rate is faster), and then cause protected device temperature rise; protected device cannot normally run, even protected device damage.
Generally, after this fault occurs in factory, require protected device to shift out high temperature scene immediately.
Look into and newly obtain, some expensive device run at high temperature scene adopts machine automatization shift-out mechanism, such as thermal camera.Relevant shift-out mechanism needs according to site space, position specialized designs.The protective device of other high temperature occasion, after generation protect from water break, takes the method for manual demolition protective cover and equipment.
After cutting off the water supply, adopt automatic moving-out device, not only mechanism's complexity, specificity are by force, and require to increase investment and operation and maintenance cost; Take artificial interim method for dismounting, add work on the spot amount, some protected equipment, when again installing, also needs to carry out adjustment.Once protected device shifts out the scene of operation, monitoring function originally can not re-use, and have a strong impact on the operation in technological process, monitoring and controlling function.So far for this reason, factory class, like in Equipments Setting, still lacks the device and technical scheme that more effectively solve the problem.
Summary of the invention
For correlative technology field document and above the deficiencies in the prior art, in a large amount of existing literature research with for a long time on the basis of association area Development Practice, the present invention proposes " a kind of water-cooled protective cover and control method thereof ", to overcome in prior art " adopt automatic moving-out device; not only mechanism is complicated, specificity is strong, and requires to increase investment and operation and maintenance cost; Take artificial interim method for dismounting, add work on the spot amount, some protected equipment, when again installing, also needs to carry out adjustment " etc. technical barrier, realize the beneficial effect of " protective cover does not shift out on-the-spot continuous service after cutting off the water supply ".
For achieving the above object; the present invention is achieved by the following technical solutions: a kind of water-cooled protective cover; comprise cooling water tank 4 and cool cap 3; cooling water tank 4 is arranged on the top of cool cap 3; this protective cover also comprise entering water electromagnetic valve 2, for detect the cooling water pressure on inlet channel pressure-detecting device 1, for detecting the flow detector 5 of cooling water tank 4 outlet conduit flow and the controller 7 for gathering pressure-detecting device 1 and flow detector 5 signal, controller 7 controls the switch of entering water electromagnetic valve 2.Connected by least two pipelines between described cooling water tank 4 and cool cap 3.Each pipeline section described amass that sum is greater than the area of cool cap 3 end face 4/5ths.Described protective cover is also provided with exhaust solenoid valve.
The volume of described cooling water tank 4 customizes according to the size of site environment temperature, protective cover.This protective cover described also comprises the alarm that is connected with controller and is arranged in cooling water tank 4 pressure transducer be provided with for sensed water level.
A kind of control method of water-cooled protective cover, the method includes the steps of: step one, when in chilled water normal water supply situation, water inlet is through pressure-detecting device 1 and entering water electromagnetic valve 2, chilled water is supplied to cool cap 3, chilled water upwards flows through cooling water tank 4 and after being full of cooling water tank 4, enters outlet conduit, circulating cooling by flow detector 5, exhaust solenoid valve 6, under controller 7 logic control, is in closed condition; Step 2, when pressure-detecting device 1 detects that pressure have detected flow lower than normal value lower than normal water supply pressure or flow detector 5, automatic operation entering water electromagnetic valve 2 is closed by controller 7; Exhaust solenoid valve 6 is opened, and enters evaporative cooling state.Step 3, when recovery cooling water, to detect that pressure is higher than required value by pressure-detecting device 1, entering water electromagnetic valve 2 opened by controller 7, through steering logic time delay, detect flow whether to meet the demands, when flow meets the demands, enter the normal water supply state of cooling, close exhaust solenoid valve 6.When protective cover is in evaporative cooling state, the water that cooling water tank 4 stores directly connects cool cap 3 by multiple pipeline, and forms hot-fluid internal cooling circulation upwards, and the hot gas of generation is discharged by exhaust solenoid valve 6.When protective cover is in evaporative cooling state, when pressure transducer detects water level lower than designated water level, controller controls alarm and reports to the police.
Beneficial effect of the invention process is: ensure that protected equipment runs continuously at the scene; Decrease configuration (automatically shifting out) or the troublesome poeration (removing after cutting off the water supply) of field apparatus, decrease workload, the corresponding maintenance cost of the equipment that decreases; Guarantee protected object not by high temperature failure; This device can be applied in other system of the same type.Technique field requirement according to this plant running determines by concrete economic benefit.
Accompanying drawing explanation
Fig. 1 is the system construction drawing of the specific embodiment of the invention;
In figure, 1 is pressure-detecting device, and 2 is entering water electromagnetic valve, and 3 is cool cap, and 4 is cooling water tank, and 5 is flow detector, and 6 is exhaust solenoid valve, and 7 is controller.
Embodiment
Contrast accompanying drawing below, by the description to embodiment, to the specific embodiment of the present invention as involved control system, mutual annexation, and implementation method, be described in further detail, have more complete, accurate and deep understanding to help those skilled in the art to inventive concept of the present invention, technical scheme.
Embodiment 1
As shown in Figure 1; the present invention has 7 part compositions; 1-is arranged on the cooling water pressure force checking device on inlet channel; 2-controls the entering water electromagnetic valve that water inlet is closed or opened; 3-upper design has the cooling protection cover of larger sectional area multi-pipeline; 4-is according to the cooling water tank running scene temperature design; 5-is for detecting the whether normal flow measuring valve of cooling water; the steering logic that transpiration-cooled exhaust solenoid valve 6,7-is used for automatically starting water cut-off protection and automatically recovering is entered after 6-is used for cutting off the water supply.
When in chilled water normal water supply situation, water inlet is through pressure-detecting device 1 and entering water electromagnetic valve 2, chilled water is supplied to cool cap 3, chilled water upwards, flows through cooling water tank 4 and is full of cooling water tank, afterwards, outlet conduit is entered by flow detector 5, circulating cooling, exhaust solenoid valve 6, under steering logic 7 controls, is in closed condition.
When pressure-detecting device 1 switch detects that pressure detects 5 lower than normal water supply pressure or discharge and have detected flow lower than normal value, send the signal as steering logic 7 to be closed by automatic operation entering water electromagnetic valve 2, exhaust solenoid valve 6 is opened, and enters evaporative cooling state.When recovery cooling water, will detect that pressure is higher than required value by pressure-detecting device 1, steering logic 7 opens entering water electromagnetic valve, close exhaust solenoid valve 6, through steering logic time delay, detect flow and whether meet the demands, as met the demands, enter the normal water supply state of cooling.
The protective cover of invention is designed to cool cap and cooling water tank two parts, cooling water tank design is on the top of cool cap, according to operation site environment temperature different designs, the not isometric cooling water tank of configuration, multiple pipelines of larger sectional area between cool cap and cooling water tank, are adopted directly to connect;
Protected object is arranged in cool cap, cool cap bottom inlet channel is designed with solenoid valve, and solenoid valve bottom is designed with cooling water pressure detected electrons switch, when pressure switch detects lower than normal water supply pressure, water inlet pipe closed electromagnetic valve, stops chilled water backflow;
Cooling water tank outlet conduit is designed with flow monitoring switch, when cooling water flow is less than designated value, and closed electromagnetic valve (whether being cut off the water supply by intake pressure and water flow monitoring chilled water);
Cooling water tank top design is provided with the pipeline be connected with cooling water tank, and pipeline is provided with exhaust solenoid valve.When cooling water pressure lower than or water flow lower than setting value time, automatically open the exhaust solenoid valve for " evaporative cooling exhaust ".
After chilled water is cut off the water supply, the water-cooled protective cover of invention proceeds to " evaporative cooling " running status automatically.The water that cooling water tank stores directly connects cool cap by multiple pipelines of larger sectional area, and forms hot-fluid internal cooling circulation upwards, and the hot gas of generation is discharged by exhaust solenoid valve 6; Chilled water is automatically closed exhaust solenoid valve, and is opened entering water electromagnetic valve after recovering normal pressure.
Main technical points of the present invention: (1) adopts the water-cooled protective cover structure of cool cap and cooling water tank, guarantees to store enough cooling water inflows after cutting off the water supply.(2) adopt multiple pipelines of larger sectional area directly to connect between cool cap and cooling water tank, ensure that the circulation of the internal heat flows after cutting off the water supply has enough paths.(3) cut off the water supply and automatically detect, afterwards, automatically close entering water electromagnetic valve, automatically open exhaust solenoid valve, enter evaporative cooling state; After chilled water is normal, automatically recovers original system and run.
Device has following technical characteristic: the water-cooled protective cover structure of (1) cool cap and cooling water tank; (2) with evaporative cooling ability, the protective cover of cutting off the water supply continuously-running; (3) protection automatically of cutting off the water supply recovers with automatic.
Embodiment 2
Undergo technological transformation to existing being applied to, cardinal rule retains and transforms original protective cover.Plant equipment transformation must be carried out to original protective cover (or existing protective cover of commercially supplying) top; the heat interchange cooling duct meeting the larger sectional area that heat interchange cooling requires is set; and weld with cooling water tank or carry out pipeline connection; and increase the relevant device of application claims, to form the chilled water protective cover described in invention.
Professional can also recognize further, in conjunction with the execution step that embodiment disclosed herein describes, can realize with electronic hardware, computer software or the combination of the two, these functions perform with hardware or software mode actually, depend on application-specific and the design constraint of technical scheme.Professional and technical personnel can use distinct methods to realize described function to each specifically should being used for, but this realization should not thought and exceeds scope of the present invention.The present invention is not limited to above-mentioned specific embodiment; do not departing under the present invention's spirit and real situation thereof; those of ordinary skill in the art can make various corresponding change and distortion according to the present invention; these are tackled amendment that the present invention carries out mutually or equivalently to replace, and it all should be encompassed in the middle of the scope of claim of the present invention protection.
Claims (9)
1. a water-cooled protective cover, comprise cooling water tank (4) and cool cap (3), cooling water tank (4) is arranged on the top of cool cap (3), it is characterized in that: this protective cover also comprises entering water electromagnetic valve (2), for detecting the pressure-detecting device (1) of the cooling water pressure on inlet channel, for detecting the flow detector (5) of cooling water tank (4) outlet conduit flow and the controller (7) for gathering pressure-detecting device (1) and flow detector (5) signal, controller (7) controls the switch of entering water electromagnetic valve (2).
2. water-cooled protective cover according to claim 1, is characterized in that: connected by least two pipelines between described cooling water tank (4) and cool cap (3).
3. water-cooled protective cover according to claim 2, is characterized in that: each pipeline section described amass that sum is greater than the area of cool cap (3) end face 4/5ths.
4. the water-cooled protective cover according to Claims 2 or 3, is characterized in that: described protective cover is also provided with exhaust solenoid valve (6).
5. water-cooled protective cover according to claim 1, is characterized in that: the volume of described cooling water tank (4) customizes according to the size of site environment temperature, protective cover.
6. water-cooled protective cover according to claim 1, is characterized in that: this protective cover described also comprises the alarm that is connected with controller and is arranged in cooling water tank (4) pressure transducer be provided with for sensed water level.
7. the control method of a kind of water-cooled protective cover according to claim 1 to 6 any one, is characterized in that: the method includes the steps of:
Step one, when in chilled water normal water supply situation, water inlet is through pressure-detecting device (1) and entering water electromagnetic valve (2), to cool cap (3) supply chilled water, chilled water upwards flows through cooling water tank (4) and after being full of cooling water tank (4), outlet conduit is entered by flow detector (5), circulating cooling, exhaust solenoid valve (6), under controller (7) logic control, is in closed condition;
Step 2, when pressure-detecting device (1) detects that pressure have detected flow lower than normal value lower than normal water supply pressure or flow detector (5), automatic operation entering water electromagnetic valve (2) is closed by controller (7); Exhaust solenoid valve (6) is opened, and enters evaporative cooling state.
Step 3, when recovery cooling water, to detect that pressure is higher than required value by pressure-detecting device (1), entering water electromagnetic valve (2) opened by controller (7), through steering logic time delay, detect flow whether to meet the demands, when flow meets the demands, enter the normal water supply state of cooling, close exhaust solenoid valve (6).
8. the control method of water-cooled protective cover according to claim 7; it is characterized in that: when protective cover is in evaporative cooling state; the water that cooling water tank (4) stores directly connects cool cap (3) by multiple pipeline; and forming hot-fluid internal cooling circulation upwards, the hot gas of generation is discharged by exhaust solenoid valve (6).
9. the control method of water-cooled protective cover according to claim 7; it is characterized in that: the method is further comprising the steps of: when protective cover is in evaporative cooling state; when pressure transducer detects water level lower than designated water level, controller controls alarm and reports to the police.
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CN201410834530.6A CN104658616B (en) | 2014-12-27 | 2014-12-27 | Water-cooled protection cover and control method thereof |
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CN201410834530.6A CN104658616B (en) | 2014-12-27 | 2014-12-27 | Water-cooled protection cover and control method thereof |
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CN104658616B CN104658616B (en) | 2017-02-01 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106827459A (en) * | 2017-02-24 | 2017-06-13 | 杭州新子新能源股份有限公司 | A kind of EVA adhesive film production line barrel Temperature Intelligent Control System and its control method |
CN109147977A (en) * | 2017-06-16 | 2019-01-04 | 苏州热工研究院有限公司 | A kind of nuclear power plant's refrigeration machine protection system and method |
Citations (5)
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JPH06237089A (en) * | 1993-02-12 | 1994-08-23 | Asia Electron Inc | Cooling device of electronic equipment |
CN2849817Y (en) * | 2005-09-07 | 2006-12-20 | 英业达股份有限公司 | Water cooled radiator protector for computer |
CN201733399U (en) * | 2010-04-02 | 2011-02-02 | 天津市三特电子有限公司 | Water-cooled high-temperature industrial TV system |
CN103165195A (en) * | 2011-12-12 | 2013-06-19 | 西安众智惠泽光电科技有限公司 | Large machinery water-cooling heat dissipation device |
CN204027347U (en) * | 2014-07-18 | 2014-12-17 | 中山市恒成球墨铸铁铸造有限公司 | The voltage loss protecting system of water cooling plant |
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2014
- 2014-12-27 CN CN201410834530.6A patent/CN104658616B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH06237089A (en) * | 1993-02-12 | 1994-08-23 | Asia Electron Inc | Cooling device of electronic equipment |
CN2849817Y (en) * | 2005-09-07 | 2006-12-20 | 英业达股份有限公司 | Water cooled radiator protector for computer |
CN201733399U (en) * | 2010-04-02 | 2011-02-02 | 天津市三特电子有限公司 | Water-cooled high-temperature industrial TV system |
CN103165195A (en) * | 2011-12-12 | 2013-06-19 | 西安众智惠泽光电科技有限公司 | Large machinery water-cooling heat dissipation device |
CN204027347U (en) * | 2014-07-18 | 2014-12-17 | 中山市恒成球墨铸铁铸造有限公司 | The voltage loss protecting system of water cooling plant |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106827459A (en) * | 2017-02-24 | 2017-06-13 | 杭州新子新能源股份有限公司 | A kind of EVA adhesive film production line barrel Temperature Intelligent Control System and its control method |
CN109147977A (en) * | 2017-06-16 | 2019-01-04 | 苏州热工研究院有限公司 | A kind of nuclear power plant's refrigeration machine protection system and method |
CN109147977B (en) * | 2017-06-16 | 2020-04-21 | 苏州热工研究院有限公司 | Nuclear power plant refrigerator protection system and method |
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