CN104650634A - Wear-resistant sodium silicate coating for electric field environment and preparation method of coating - Google Patents
Wear-resistant sodium silicate coating for electric field environment and preparation method of coating Download PDFInfo
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Abstract
The invention discloses a wear-resistant sodium silicate coating for an electric field environment and a preparation method of the coating. The coating is prepared from the following raw materials in parts by mass: 85-120 parts of liquid sodium silicate, 1-15 parts of zinc powder, 3-20 parts of an aqueous solution containing 10% of aluminum triphosphate, 5-20 parts of mica powder, 5-15 parts of nano-aluminum oxide and 10-500 parts of water. The preparation method comprises the following steps: selecting the zinc powder, the aqueous solution containing 10% of aluminum triphosphate, the mica powder and the nano-aluminum oxide in proportion according to a formula and putting the raw materials into a ball-milling tank, ball-milling for 1-2 hours at a rotating speed of 25-350rpm, and taking the raw materials for later use; then adding the raw materials for later use into liquid sodium silicate while stirring, and fully mixing and adding water; and pouring the slurry into a stirrer container, stirring at a rotating speed of 200-350rpm for 5-20 minutes, and then filtering by using a 200-mesh screen to obtain the required finished product coating. The corrosion resistance of a steel member material in the electric field environment is improved.
Description
Technical field
The present invention relates to a kind of coating and preparation method thereof, particularly relate to a kind of electric field environment wear-resistant type water glass coating and preparation method thereof.
Background technology
In power industry field, hardware is in use than being easier to corrosion.One of metal current effective, most scientific, the most most economical anticorrosion method is at metallic surface coating erosion shield.But coating in use can cause coating failure because of wearing and tearing and aging etc. unavoidably.
Along with the increase of power capacity and the rising of voltage range, the interconnected on a large scale inexorable trend having become China's power system development of electrical network.Bulk power grid can more reasonably utilize resources conservation to invest, the while of improving the quality of power supply and power supply reliability, electrical network is also the supporting body of a huge corrosion failure, the power transmission and transforming equipments such as the tower in electrical network, support and transformer adopt the hardwares such as iron and steel mostly, hardware is in the invasion and attack that highfield destruction mechanical wear etc. is stood in open air for a long time, and thus etching problem is quite serious.Not only power system enterprise need drop into the protection against corrosion work that a large amount of manpower and financial resources is carried out perennially, and also has potential potential safety hazard.The survey showed that: because of coating damage or do not add coating and exposed steel beam column in atmospheric environment, and its surface can produce oxidation corrosion, and its speed can reach 1mm-2mm/, through 4-5, steel construction will be scrapped completely, if take measures not in time, will cause huge loss.Therefore, solve the etching problem of power system device, thus avoid the generation of the accident such as to have a power failure on a large scale of power system, become the problem that safe operation of power system is in the urgent need to address.
In existing industrial antisepsis coating, the overwhelming majority also rests on solvent based coating, the aromatic hydrocarbon solvent of dimethylbenzene, trimethylbenzene class constitutes great threat to environment and personnel safety, and aqueous inorganic zinc-enriched coating has excellent thermotolerance, erosion resistance, solvent resistance, weathering resistance, wear resistance, high adhesive force, inherent environmental protection characteristic obtains the accreditation of more and more many insiders.But the existing inorganic rustproof lacquer in market mostly is potassium silicate coating and the silica sol based coating of single-component, ubiquity poor stability, film bad mechanical property, easily differentiation cracking etc. cannot the problems of withstand long term exposure strong electric field environment.
Summary of the invention
The present invention is directed to the problems referred to above and a kind of corrosion resistance nature improving steel and iron member material in electric field environment is provided, and effectively improve a kind of electric field environment wear-resistant type water glass coating of properties of coating and preparation method thereof.
The technical scheme of technical solution problem of the present invention is for achieving the above object:
A kind of electric field environment wear-resistant type water glass coating, is made up of by following mass fraction following raw material: liquid sodium silicate 85 ~ 120 parts; Zinc powder 1 ~ 15 part; Containing the aqueous solution 3 ~ 20 parts of 10% aluminium triphosphate; Mica powder 5 ~ 20 parts; Nano-aluminium oxide 5 ~ 15 parts; 10 ~ 500 parts, water.
Described a kind of electric field environment wear-resistant type water glass coating, is made up of by following mass fraction following raw material: liquid sodium silicate 95 ~ 110 parts; Zinc powder 5 ~ 10 parts; Containing the aqueous solution 5 ~ 15 parts of 10% aluminium triphosphate; Mica powder 10 ~ 15 parts; Nano-aluminium oxide 8 ~ 12 parts; 100 ~ 380 parts, water.
Described a kind of electric field environment wear-resistant type water glass coating, is made up of by following mass fraction following raw material: liquid sodium silicate 100 parts; Zinc powder 7 parts; Containing the aqueous solution 10 parts of 10% aluminium triphosphate; Mica powder 12 parts; Nano-aluminium oxide 10 parts; 240 parts, water.
The modulus of described liquid sodium silicate is 3.0 ~ 4.0.
The particle diameter of described zinc powder is 10 ~ 50 microns.
The described pH value containing the aqueous solution of 10% aluminium triphosphate is 5.0 ~ 7.5.
The particle diameter of described mica powder is 5 ~ 50 microns.
Described nano-aluminium oxide particle diameter is 10 ~ 100 nanometers.
Described water is distilled water.
The method of a kind of electric field environment wear-resistant type water glass coating described in preparation, comprises the following steps:
A (), ball milling, choose zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, nano-aluminium oxide by formulation ratio, put into ball grinder stand-by with the rotating speed ball milling 1 ~ 2h of 250 ~ 350rpm taking-up raw material;
B (), mixing, first get liquid sodium silicate and water in proportion respectively, then to be joined while stirring by raw material stand-by for step (a) in liquid sodium silicate and to make the two fully add water after mixing;
C (), finished product, pour into step (b) gained slurry after stirring 5 ~ 20min with the rotating speed of 200 ~ 350rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 5 ~ 10min at room temperature solidifies 4 ~ 24h, namely ferrous materials component surface obtains coating of the present invention.
The present invention compared with prior art has following beneficial effect:
The present invention is mainly used in the steel and iron member material protection in electrical erosion environment, has resistance to highfield, protection against corrosion, wear-resisting feature.Coating involved in the present invention is not containing organic solvent, nontoxic, pollution-free, is conducive to environmental protection.Zinc powder is used to facilitate the solidification of water glass on the one hand in the present invention, enhance the corrosion resistance nature of coating on the other hand, the aqueous solution containing 10% aluminium triphosphate is a kind of good rust-stabilising pigment, complicated compound can be formed with metal ion, passivation is had to metal, can carry corrosion resistance nature and the water resistance of further high coating, mica powder can improve the penetrating power of coating medium corrosion-resistant in coating formation layered arrangement.Nano-aluminium oxide has excellent wear resisting property, and above-mentioned factor imparts the good wear-resisting and resistance to highfield destructive characteristics of coating, has good Social benefit and economic benefit.
Embodiment
Below in conjunction with specific embodiment, the present invention is further elaborated, but protection scope of the present invention do not limited by specific embodiment, be as the criterion with claims.In addition, with without prejudice under the prerequisite of technical solution of the present invention, any change that those of ordinary skill in the art made for the present invention easily realize or change all will fall within right of the present invention.
Embodiment 1
Raw material: delivery number is the liquid sodium silicate 100 parts of 3.5; Particle diameter is the zinc powder 7 parts of 30 microns; PH value is the aqueous solution 10 parts containing 10% aluminium triphosphate of 6.0; Particle diameter is the mica powder 12 parts of 25 microns; Particle diameter is the nano-aluminium oxide 10 parts of 50 nanometers; Distilled water 240 parts.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1.5h of 300rpm taking-up raw material; B (), mixing, to join raw material stand-by for step (a) while stirring in liquid sodium silicate and to make the two fully add distilled water after mixing; C (), finished product, pour into step (b) gained slurry after stirring 10min with the rotating speed of 300rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 8min at room temperature solidifies 12h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 2
Raw material: delivery number is the liquid sodium silicate 85 parts of 3.0; Particle diameter is the zinc powder 15 parts of 50 microns; PH value is the aqueous solution 20 parts containing 10% aluminium triphosphate of 7.0; Particle diameter is the mica powder 20 parts of 50 microns; Particle diameter is the nano-aluminium oxide 20 parts of 100 nanometers; 500 parts, water.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 2h of 250rpm taking-up raw material; B (), mixing, to join raw material stand-by for step (a) while stirring in liquid sodium silicate and to make the two fully add water after mixing; C (), finished product, pour into step (b) gained slurry after stirring 5min with the rotating speed of 350rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 5min at room temperature solidifies 24h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 3
Raw material: delivery number is the liquid sodium silicate 120 parts of 4.0; Particle diameter is the zinc powder 1 part of 10 microns; PH value is the aqueous solution 3 parts containing 10% aluminium triphosphate of 5.0; Particle diameter is the mica powder 5 parts of 5 microns; Particle diameter is the nano-aluminium oxide 5 parts of 10 nanometers; 10 parts, water.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1h of 280rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 20min with the rotating speed of 200rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 2, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 10min at room temperature solidifies 4h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 4
Raw material: delivery number is the liquid sodium silicate 95 parts of 3.0; Particle diameter is the zinc powder 10 parts of 20 microns; PH value is the aqueous solution 15 parts containing 10% aluminium triphosphate of 7.0; Particle diameter is the mica powder 15 parts of 40 microns; Particle diameter is the nano-aluminium oxide 12 parts of 30 nanometers; Distilled water 380 parts.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1.5h of 320rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 12min with the rotating speed of 250rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 1, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 6min at room temperature solidifies 8h, namely ferrous materials component surface obtains coating of the present invention.Embodiment 5
Raw material: delivery number is the liquid sodium silicate 110 parts of 3.3; Particle diameter is the zinc powder 5 of 40 microns; PH value is the aqueous solution 5 parts containing 10% aluminium triphosphate of 6.5; Particle diameter is the mica powder 10 parts of 10 microns; Particle diameter is the nano-aluminium oxide 8 parts of 70 nanometers; Distilled water 100 parts.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1.5h of 320rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 12min with the rotating speed of 250rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 1, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 9min at room temperature solidifies 16h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 6
Raw material: delivery number is the liquid sodium silicate 90 parts of 3.1; Particle diameter is the zinc powder 12 of 15 microns; PH value is the aqueous solution 18 parts containing 10% aluminium triphosphate of 5.5; Particle diameter is the mica powder 17 parts of 35 microns; Particle diameter is the nano-aluminium oxide 14 parts of 20 nanometers; Distilled water 450 parts.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 2h of 270rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 8min with the rotating speed of 340rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 1, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 7min at room temperature solidifies 20h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 7
Raw material: delivery number is the liquid sodium silicate 105 parts of 3.7; Particle diameter is the zinc powder 3 of 45 microns; PH value is the aqueous solution 8 parts containing 10% aluminium triphosphate of 5.0; Particle diameter is the mica powder 7 parts of 20 microns; Particle diameter is the nano-aluminium oxide 7 parts of 85 nanometers; Distilled water 50 parts.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1h of 330rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 12min with the rotating speed of 240rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 1, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 5min at room temperature solidifies 24h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 8
Raw material: delivery number is the liquid sodium silicate 100 parts of 3.4; Particle diameter is the zinc powder 7 of 35 microns; PH value is the aqueous solution 11 parts containing 10% aluminium triphosphate of 6.0; Particle diameter is the mica powder 13 parts of 45 microns; Particle diameter is the nano-aluminium oxide 6 parts of 95 nanometers; Distilled water 120 parts.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1.5h of 300rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 10min with the rotating speed of 300rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 1, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 10min at room temperature solidifies 6h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 9
Raw material: delivery number is the liquid sodium silicate 115 parts of 3.9; Particle diameter is the zinc powder 7 of 12 microns; PH value is the aqueous solution 11 parts containing 10% aluminium triphosphate of 7.0; Particle diameter is the mica powder 13 parts of 8 microns; Particle diameter is the nano-aluminium oxide 6 parts of 40 nanometers; Distilled water 300 parts.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1.5h of 250rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 15min with the rotating speed of 350rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 1, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 6min at room temperature solidifies 15h, namely ferrous materials component surface obtains coating of the present invention.
Embodiment 10
Raw material: delivery number is the liquid sodium silicate 98 parts of 3.2; Particle diameter is the zinc powder 10 of 25 microns; PH value is the aqueous solution 15 parts containing 10% aluminium triphosphate of 7.5; Particle diameter is the mica powder 15 parts of 30 microns; Particle diameter is the nano-aluminium oxide 5 parts of 60 nanometers; 80 parts, water.
Prepare the method for a kind of electric field environment wear-resistant type of the present invention water glass coating: (a), ball milling, by zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, the nano-aluminium oxide chosen, put into ball grinder stand-by with the rotating speed ball milling 1h of 350rpm taking-up raw material; C (), finished product, pour into step (b) gained slurry after stirring 20min with the rotating speed of 200rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.The other the same as in Example 2, repeats no more.
Using method of the present invention: paint spay-coating or brushing are arrived the ferrous materials component surface through sandblasting, and after surface drying 10min at room temperature solidifies 20h, namely ferrous materials component surface obtains coating of the present invention.
By the corrosion protection coating that present invention process obtains, there is good corrosion-resistant and resistance to highfield destructive characteristics, be easy to control, be applicable to suitability for industrialized production, there is nontoxic, free of contamination characteristic, be conducive to environment protection, be conducive to promoting.
Claims (10)
1. an electric field environment wear-resistant type water glass coating, it is characterized in that by following raw material and forms by following mass fraction: liquid sodium silicate 85 ~ 120 parts; Zinc powder 1 ~ 15 part; Containing the aqueous solution 3 ~ 20 parts of 10% aluminium triphosphate; Mica powder 5 ~ 20 parts; Nano-aluminium oxide 5 ~ 15 parts; 10 ~ 500 parts, water.
2. a kind of electric field environment wear-resistant type water glass coating according to claim 1, it is characterized in that by following raw material and forms by following mass fraction: liquid sodium silicate 95 ~ 110 parts; Zinc powder 5 ~ 10 parts; Containing the aqueous solution 5 ~ 15 parts of 10% aluminium triphosphate; Mica powder 10 ~ 15 parts; Nano-aluminium oxide 8 ~ 12 parts; 100 ~ 380 parts, water.
3. a kind of electric field environment wear-resistant type water glass coating according to claim 1, it is characterized in that by following raw material and forms by following mass fraction: liquid sodium silicate 100 parts; Zinc powder 7 parts; Containing the aqueous solution 10 parts of 10% aluminium triphosphate; Mica powder 12 parts; Nano-aluminium oxide 10 parts; 240 parts, water.
4. a kind of electric field environment wear-resistant type water glass coating according to claim 1,2 or 3, is characterized in that the modulus of described liquid sodium silicate is 3.0 ~ 4.0.
5. a kind of electric field environment wear-resistant type water glass coating according to claim 1,2 or 3, is characterized in that the particle diameter of described zinc powder is 10 ~ 50 microns.
6. a kind of electric field environment wear-resistant type water glass coating according to claim 1,2 or 3, is characterized in that the pH value of the described aqueous solution containing 10% aluminium triphosphate is 5.0 ~ 7.5.
7. a kind of electric field environment wear-resistant type water glass coating according to claim 1,2 or 3, is characterized in that the particle diameter of described mica powder is 5 ~ 50 microns.
8. a kind of electric field environment wear-resistant type water glass coating according to claim 1,2 or 3, is characterized in that described nano-aluminium oxide particle diameter is 10 ~ 100 nanometers.
9. a kind of electric field environment wear-resistant type water glass coating according to claim 1,2 or 3, is characterized in that described water is distilled water.
10. prepare the method for a kind of electric field environment wear-resistant type water glass coating according to claim 1, comprise the following steps:
A (), ball milling, choose zinc powder, the aqueous solution containing 10% aluminium triphosphate, mica powder, nano-aluminium oxide by formulation ratio, put into ball grinder stand-by with the rotating speed ball milling 1 ~ 2h of 250 ~ 350rpm taking-up raw material;
B (), mixing, first get liquid sodium silicate and water in proportion respectively, then to be joined while stirring by raw material stand-by for step (a) in liquid sodium silicate and to make the two fully add water after mixing;
C (), finished product, pour into step (b) gained slurry after stirring 5 ~ 20min with the rotating speed of 200 ~ 350rpm in mixer container, filter and obtain required finished product coating through 200 eye mesh screens.
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| CN105086775A (en) * | 2015-08-13 | 2015-11-25 | 国家电网公司 | Strong-electric-field resistant coating capable of being cured at room temperature and preparing method thereof |
| CN106631160A (en) * | 2016-12-23 | 2017-05-10 | 东华大学 | Preparation method of polyvinyl alcohol (PVA)/sodium silicate modified ceramic flame retardant fiber |
| CN107033640A (en) * | 2016-11-23 | 2017-08-11 | 刘恩林 | A kind of preparation method and applications of aqueous inorganic paint |
| CN108864855A (en) * | 2018-07-13 | 2018-11-23 | 安徽康瑞高科新材料技术工程有限公司 | A kind of environment-friendly type plastic shellac varnish and preparation method thereof |
| CN109161282A (en) * | 2018-07-13 | 2019-01-08 | 安徽康瑞高科新材料技术工程有限公司 | A kind of Wear-resistant plastic shellac varnish and preparation method thereof |
| CN112341849A (en) * | 2020-11-10 | 2021-02-09 | 湖南省金海科技有限公司 | Development and preparation method of wear-resistant water-based inorganic floor paint |
| CN114316642A (en) * | 2021-12-23 | 2022-04-12 | 东方电气集团东方汽轮机有限公司 | High-temperature-resistant anti-corrosion silicate-based coating and preparation method and application method thereof |
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| CN114316642A (en) * | 2021-12-23 | 2022-04-12 | 东方电气集团东方汽轮机有限公司 | High-temperature-resistant anti-corrosion silicate-based coating and preparation method and application method thereof |
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