A kind of belt, belt preparation method and the belt drive unit for beveler
Technical field
The present invention relates to a kind of belt and belt drive unit, more particularly to a kind of belt, belt preparation method and use
In the belt drive unit of beveler.
Background technology
At present, cutting machine is widely used in the cutting processing of various different workpieces, and beveler is therein as cutting machine
One kind, also achieves large development.The driving of beveler and drive system are generally driven using motor-driven gear case, gear-box
Belt pulley, belt pulley drive the kind of drive of saw blade, but the belt being arranged over pulleys carried on existing beveler generally to adopt
Six cannelures, the subject matter of the belt of six cannelures is:One is belt and skin when the belt of 2400W saws high speed operation
Friction between belt wheel is larger so that belt, belt pulley is easy to wear and service life is shorter, or even belt friction mistake easily occurs
The phenomenon for causing greatly belt to burn;Two be six cannelures belt width it is larger so that the elastic force of belt is less, tensile force not
It is enough to stablize and assemble relatively time consuming laborious;Three be six cannelures belt consumptive material it is more so that relatively costly.
The content of the invention
The present invention is for common polywedge bet tension force in prior art is not enough and noise is larger, using the belt of six cannelures
Exist friction it is larger cause that belt, belt pulley be easy to wear and service life is shorter, even easily generation belt burn, and six rings
The larger elastic force for causing belt of the belt width of shape groove is less, tensile force is not sufficiently stable and consumptive material is more, relatively costly, assembling
The shortcoming for wasting time and energy, there is provided a kind of belt, belt preparation method and band four cannelures and elastic force it is larger, tensioning
Power is stable, consumptive material is less, the belt drive unit for beveler that cost is reduced, assembling is easy.
In order to solve above-mentioned technical problem, the present invention is addressed by following technical proposals:
A kind of belt, including matrix material and additive, matrix material are the quality hundred of rubber, matrix material and additive
Point ratio respectively 55~65% and 35~45%, matrix material include neoprene, cis-butadiene cement, butadiene-styrene rubber, additive include white carbon black,
Fiber, cotton rope, small powder, neoprene, cis-butadiene cement, butadiene-styrene rubber, white carbon black, fiber, cotton rope, small powder mass percent be respectively 30~
35%th, 20~25%, 0~10%, 20~30%, 0~10%, 0~5%, 5~10%.
Preferably, the mass percent of neoprene, cis-butadiene cement, butadiene-styrene rubber, white carbon black, fiber, cotton rope, small powder is respectively
32%th, 21%, 5%, 25%, 5%, 4%, 8%.
Present invention also offers a kind of belt preparation method, including molding die process technique, molding die process technique includes molding,
Forming temperature is 135~180 degree, and briquetting pressure is 25~100Mpa, and hardening time is 40~60s/mm.
Preferably, also including dispensing, charging, dispensing, charging are the processing step before molding, and dispensing is by 32%
Neoprene, 21% cis-butadiene cement, 5% butadiene-styrene rubber, 25% white carbon black, 5% fiber, 4% cotton rope, the matter of 8% small powder
Amount percentage ratio prepares binder, 1.8 times for product volume of feeding quantity.
Present invention also offers a kind of based on belt and the belt drive unit for beveler of belt preparation method, bag
The drivewheel being set on main shaft, the driven pulley being set on universal driving shaft and the belt being connected on drivewheel and driven pulley are included,
Belt profile is jointless closed ring, and belt inner face is provided with cannelure, saw blade is arranged with universal driving shaft, and cannelure is four
Bar, four cannelures are uniformly laid on the anchor ring of belt inner face, and belt is respectively sleeved at drivewheel and driven by cannelure
On wheel, the rated power of drivewheel, driven pulley and belt drive universal driving shaft and saw blade is 2400W.
Preferably, belt is 175 degree with the angle α of drivewheel and driven pulley.
Preferably, the gear-box for driving drivewheel to rotate is arranged with main shaft, gear case body is plastic box.
Preferably, protective cover is covered with outside saw blade, protective cover is connected on universal driving shaft.
The present invention as a result of above technical scheme, with significant technique effect:Prepared using mould pressing process and chamfer
The Special belt of four ring channel structures of band of machine, drives belt pulley and belt drives belt to saw in 2400W volumes by gear-box
Determine power work, friction during work between belt and belt pulley is less, and the belt spring force is larger, tensile force is stable, consumption
Material is less, cost is reduced, assembling is easy.
Description of the drawings
Fig. 1 is structural representation of the present invention for the belt drive unit embodiment of beveler.
Fig. 2 is the structural representation that drivewheel of the present invention, driven pulley and belt assemble embodiment.
Fig. 3 is the A-A of Fig. 2 to sectional view.
In the accompanying drawing toponym referred to by each number designation is as follows:1-saw blade, 2-universal driving shaft, 3-belt, 4-tooth
Roller box, 5-drivewheel, 6-main shaft, 7-driven pulley, 8-protective cover, 30-cannelure.
Specific embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of belt, including matrix material and additive, matrix material are the quality hundred of rubber, matrix material and additive
Point ratio respectively 55~65% and 35~45%, matrix material include neoprene, cis-butadiene cement, butadiene-styrene rubber, additive include white carbon black,
Fiber, cotton rope, small powder, neoprene, cis-butadiene cement, butadiene-styrene rubber, white carbon black, fiber, cotton rope, the mass percent of small powder are respectively
32%th, 21%, 5%, 25%, 5%, 4%, 8%.
A kind of belt preparation method, including molding die process technique, molding die process technique include molding, and forming temperature is 150
Degree, briquetting pressure is 40Mpa, and hardening time is 50s/mm.
Also include dispensing, charging, dispensing, charging are the processing step before molding, dispensing be by 32% neoprene,
21% cis-butadiene cement, 5% butadiene-styrene rubber, 25% white carbon black, 5% fiber, 4% cotton rope, the mass percent of 8% small powder
Prepare binder, 1.8 times for product volume of feeding quantity.
It is a kind of based on belt and the belt drive unit for beveler of belt preparation method, as Figure 1-3, including
The drivewheel 5 being set on main shaft 6, the driven pulley 7 being set on universal driving shaft 2 and the skin being connected on drivewheel 5 and driven pulley 7
Band 3,3 profile of belt are jointless closed ring, and 3 inner face of belt is provided with cannelure 30, saw blade 1 is arranged with universal driving shaft 2,
Cannelure 30 is four, and four cannelures 30 are uniformly laid on the anchor ring of 3 inner face of belt, and belt 3 is distinguished by cannelure 30
It is set on drivewheel 5 and driven pulley 7, the rated power of drivewheel 5, driven pulley 7 and belt 3 drive universal driving shaft 2 and saw blade 1 is
2400W。
Belt 3 is 175 degree with the angle α of drivewheel 5 and driven pulley 7.
The gear-box 4 for driving drivewheel 5 to rotate is arranged with main shaft 6,4 casing of gear-box is plastic box.
Protective cover 8 is covered with outside saw blade 1, protective cover 8 is connected on universal driving shaft 2.
In a word, presently preferred embodiments of the present invention, all equalizations made according to scope of the present invention patent be the foregoing is only
Change and modification, should all belong to the covering scope of patent of the present invention.