CN104649893B - Method for preparing unsaturated acid - Google Patents

Method for preparing unsaturated acid Download PDF

Info

Publication number
CN104649893B
CN104649893B CN201310585492.0A CN201310585492A CN104649893B CN 104649893 B CN104649893 B CN 104649893B CN 201310585492 A CN201310585492 A CN 201310585492A CN 104649893 B CN104649893 B CN 104649893B
Authority
CN
China
Prior art keywords
catalyst
oxidation
molybdenum
lanthanum
oxygen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201310585492.0A
Other languages
Chinese (zh)
Other versions
CN104649893A (en
Inventor
常晓昕
李琰
翟月勤
魏玉丽
李晓银
张维东
南洋
蔡小霞
李平智
边虎
韩燕�
胡晓丽
刘俊保
杨红强
景丽
景志刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Petrochina Co Ltd
Original Assignee
Petrochina Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Petrochina Co Ltd filed Critical Petrochina Co Ltd
Priority to CN201310585492.0A priority Critical patent/CN104649893B/en
Publication of CN104649893A publication Critical patent/CN104649893A/en
Application granted granted Critical
Publication of CN104649893B publication Critical patent/CN104649893B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)

Abstract

The invention relates to a method for preparing unsaturated acid, which adopts a fixed bed reactor, wherein reaction raw materials of acrolein or methacrolein, water and oxygen enter the reactor after being preheated by a preheater at a temperature of more than 150 ℃, a salt bath is heated, the temperature of the salt bath ranges from 240 ℃ to 270 ℃, and the space velocity ranges from 800 h to 2400h?1The feed composition is as follows: acrolein or methacrolein 8-15 vol%, water vapor 11-E18 percent, 9-21 percent of oxygen and 60-72 percent of nitrogen by volume; the fixed bed reactor is internally provided with an oxidation catalyst, the catalyst contains molybdenum, vanadium, tungsten, copper, nickel and tin elements, and the catalyst also contains magnesium-based lanthanum hexaaluminate. The catalyst is less likely to undergo phase transition and can produce acrylic acid stably for a long period.

Description

A kind of method preparing unsaturated acids
Technical field
The present invention relates to a kind of method that unsaturated aldehyde prepares unsaturated acids, especially acrylic aldehyde or methylacrolein Selective oxidation prepares the method for acrylic or methacrylic acid.
Background technology
Industrial acrylic aldehyde or the oxidation of aldehydes reaction unit preparing corresponding unsaturated acids of metering system are mainly many Reaction tube, is ensureing that catalyst is not sintered, on the premise of service life length, improves selectivity and mesh as far as possible Product yield, conservation, if even if feed stock conversion, acrylic aldehyde, acrylic acid yield improve 0.1~0.5 Percentage point, the amount of the product obtained increases with hundreds of~thousands of tons of level, and its economic benefit is also the most considerable 's.
It is mainly molybdenum system multicomponent catalyst about propylene fraction oxidation acrolein, acrylic acid catalyst.Due to It is strong exothermal reaction that the acrylic acid reaction of acrylic aldehyde is prepared in Propylene Selectivity oxidation, so being passed through ratio in course of reaction The steam that heat is big, effectively to remove reaction heat, but the active component molybdenum in catalyst etc. are at gas such as steam Easy loss under the washing away of stream.And, under the high temperature conditions, in catalyst, part active component molybdenum is from catalyst Surface loses because of distillation.The loss of active component molybdenum cause reduce the activity of catalyst, selectivity, intensity and Service life, and molybdenum is in the deposition in response system downstream, and blocking pipeline affects the long-term operation of system.
It addition, the active component molybdenum etc. in catalyst i.e. enables and keeps not running off, basic before and after the reaction of molybdenum equal size Change is little, but through long-term operation activity compatible, phase in version easily occurs.Key component bag in catalyst Include Fe2(MoO4)3、α-Bi2(MoO4)3、CoMoO4And NiMoO4, wherein α-Bi2(MoO4)3It is to live in surface Property center, plays selective oxidation effect;Fe2(MoO4)3Play redox facilitation;CoMoO4With NiMoO4Play Stability Analysis of Structures effect.But, catalyst prepared by employing coprecipitation method is many due to component, mistake Journey is complicated, and catalyst stabilization differs, although initial activity is the highest, but inactivation is fast.Cause many components It is a lot, wherein because have that Mo-Bi-Co-Fe-O catalyst and Mo-V-O catalysqt deactivation and stability decline Change including sublimation and the irreversible crystalline phase because of local abnormal high temperature (focus) caused Mo component Deng.These factors all can cause the change of specificity of catalyst, causes the reduction of catalyst activity and shortens catalysis The service life of agent.By decaying catalyst being carried out phenetic analysis, find Fe2(MoO4)3It is reduced into FeMoO4, and α-Bi2(MoO4)3It is changed into γ-Bi2MoO6
Solving the problems referred to above, the patent related to is the most, such as, for suppressing the loss of molybdenum, CN1583261 Disclose a kind of gas for the gas containing unsaturated aldehyde Yu a kind of molecule-containing keto and carry out selectivity oxygen in the gas phase Changing the O composite metallic oxide catalyst of reaction, its catalyst consists of: [MoaVbCucXd]Ym[Sbe Z1 fZ2 g]nOxWherein Mo is molybdenum, and V is vanadium, and Cu is copper, and Sb is antimony, and X is at least selected from tungsten and the one of niobium Planting element, Y is at least selected from titanium, a kind of element of antimony, Z1It is at least chosen from Fe and a kind of element of nickel, Z2At least selected from silicon, aluminum, a kind of element of alkali and alkaline earth metal ions, a, b, c, d, e, f, g and X represents the atomic ratio number of its element, and time on the basis of a=12, b is a number of 1 to 6, and c is 0.5 to 4 A number, d is a number of 0.05 to 4, and e is a number of 0.1 to 30, and f is of 0 to 25 Number, g is a number of 0.01 to 20;X is by the number met needed for each metallic element combined oxidation state; Catalyst is made up of its each element oxide or composite oxides.
In order to improve the stability of catalyst, the open a kind of acrylic acid catalyst of CN1130172, respectively with partially Ammonium vanadate and copper nitrate, and with Low Valent Vanadium oxide and/or at a low price Cu oxide part replace ammonium metavanadate and/or Copper nitrate makees the catalyst obtained by the raw material of vanadium metal and copper or in addition to above-mentioned raw materials, uses antimony oxidation at a low price Thing and/or the catalyst that tin-oxide obtains at a low price demonstrate there is a strengthened peak (vanadium-molybdenum at d=4.00 Reactive compound is peculiar) and the V of a strength reduction is had at d=4.382O5Specific peak.So, above-mentioned The catalyst obtained has the catalysis activity of raising, and long-term performance can go out stability.Similar also has patent Document 1: Japanese Unexamined Patent Publication 2002-233757 publication, patent documentation 2: Japanese Unexamined Patent Publication 8-299797 public affairs Report, patent documentation 3: Japanese Unexamined Patent Publication 9-194213 publication, patent documentation 4: Japanese Unexamined Patent Application Publication 2004-504288 Number publication;CN102066000A.
For improving the activity of catalyst, selectivity and catalyst life, CN200980112659.3 discloses one Kind comprise the coating catalyst of following components: (a) carrier, before (b) comprises molybdenum oxide or form molybdenum oxide The ground floor of body compound, (c) comprises the second layer containing molybdenum He the poly-metal deoxide of at least one other metal. The preferably molybdenum oxide of ground floor is MoO3, the poly-metal deoxide of the second layer is many metals that formula II represents Oxide: Mo12BiaCrbX1 cFedX2 eX3 fOy.This catalyst is the application type catalyst including carrier.Invention Purpose be suppression heterogeneously catalysed partial gas phase oxidation acrylic aldehyde be acrylic acid coating catalysqt deactivation, have and change The inactivation performance entered.This invention is not expressly recited catalyst for being catalyzed propylene oxidation acrolein, propylene The reactivity worth evaluating data of acid, such as conversion ratio, selectivity, yield etc..The open one of CN87103192 The method producing composite oxide catalysts, the Mo-Bi composite oxide catalytic wherein represented with following chemical formula The production method of agent includes coherent element source compound to mix form complex in Aquo System and be combined this Thing carries out heat treatment, uses the one of the waltherite complex of (a) Bi and Na or (b) Bi, Na and X or (c) Bi and X Compound, as Bi source, at least contains required Na and/or X of part wherein in this complex: X represent Mg, Ca, Zn, Ce and/or Sm;Y represents K, Rb, Cs and/or Tl;Z represents B, P, As and/or W;A-K represents Respective atomic ratio, as a=12, b=0.5-7, c=0-10, d=0-10, c+d=1-10, e=0.05-3, f=0.01-1, G=0-1, h=0.04-0.4, i=0-3, j=0-48, k is a number meeting other element oxide state.Solve Bi Can in composite oxide catalysts homodisperse problem.Containing α-Bi in catalyst2(MoO4)3、MoO3Fe2 (MoO4)3With β-CoMoO4、y-Bi2MoO6And γ-Bi2MoO6.The open one of CN101690900A Preparing the preparation method of acrylic aldehyde and acrylic acid catalyst, catalyst is supported thing and inert alumina by active component Carrier forms;Active component mainly comprises element, selected from Mo, Bi, Co and/or Ni and Fe, also comprises The trace element such as K, Na, Rb, Cs, Mg, Ca, Zn, B, P, W;The wherein following table of active component The formula of stating represents: MoaBibCocNidFeeXfYgZhOiIn formula, X represents at least one of K, Na, Rb and Cs, Y represents that at least one in B, P and W, Z represent at least one in Mg, Ca, Zn.Live The ratio that property component is supported on carrier accounts for the 5-70% of overall catalyst weight;Active component is uneven distribution, CoMoO4、NiMoO4Aluminate Deng divalent metal is positioned at the kernel of catalyst activity component;Fe2(MoO4)3 And the MoO of free state3Invest the outer layer of kernel;And the outermost layer of active component is bismuth molybdate, formation core- The state of shell layer distributed.In active component, bivalence molybdate is mainly beta phase structure, and α phase structure is in active component Middle content is the lowest or does not exists.Catalyst has high activity and high stability.CN1280036 mono-kind produces not Saturated aldehyde and the catalyst of unsaturated carboxylic acid, described production be by make at least one be selected from propylene, isobutene., The compound of the tert-butyl alcohol and methyl tertiary butyl ether(MTBE) and oxygen molecule or the gas containing oxygen molecule carry out vapour-phase oxidation and Realize, it is characterised in that this catalyst is a kind of combined oxidation compositions, contains: (A) containing molybdenum, bismuth and Ferrum, as the composite oxides of key component, itself is known for urging that described vapor phase catalytic oxidation reacts Agent, and (B) containing cerium and zirconium as the composite oxides of key component.Catalyst has long catalytic life also Make to operate steadily in the long term to be possibly realized.Wherein component (B), is the composite oxides represented by below general formula (2): CepZrqFrOy.The zirconium oxide of high degree of dispersion inhibits the gathering of cerium oxide, to keep the latter in course of reaction To absorbing and discharge the promotion functions of oxygen significantly, thus accelerate the oxidation reaction of isobutene., therefore improve Catalysis activity.Additionally, further suppress component (A) composite oxides caused because of over reduction in time not Reversible activity reduces (i.e. the stability of composite oxides improves), so that catalytic life extends.This carry High catalysis activity and the catalytic life extended inhibit reaction temperature to raise in time, thus reduce molybdenum Distillation at hot spot.This catalyst is used for isobutylene oxidation.
CN102489309A discloses a kind of catalyst preparation for producing acrylic aldehyde and renovation process.Catalyst is There are the composite oxides of following atomic ratio: Mo: Bi: Co: Ni: Fe=10-14: 1.2-2.0: 4.8-5.6∶2-3∶1-2;This catalyst has a pore size distribution more concentrated, moderate total pore volume, wherein The mesopore of about 5-10nm accounts for more than the 70% of total pore size distribution, forms short and thick pore passage structure, and this feature is composed Give the anti-carbon deposition ability that catalyst is stronger, catalyst surface not easy-sintering, it is possible to extend the service life of catalyst. And the renovation process provided by the present invention, decaying catalyst carries out 1-3 days calcination processing in an oxidizing atmosphere, Catalyst activity is suitable with fresh catalyst.CN87103192 produces Mo-Bi-Na composite oxide catalysts and produces The method of product, the method includes that mixing coherent element source compound forms complex, then carries out heat treatment, near Lack the bismuth subcarbonate of the required Na of solid solution part as Bi source compound.The activity of catalyst by means of Bi and Na imports the catalyst of specific water-insoluble compound formation and is improved greatly.
CN1109803 relates to multimetal oxide compositions, and they have two phase structure and comprise molybdenum, hydrogen, and one Individual or multiple element phosphor, arsenic, boron, germanium and silicon;And relate to described compositions and prepared by catalytic gas phase oxidation Purposes in terms of methacrylic acid, improves activity and selectivity.The open a kind of poly-metal deoxide of CN1109802 Compositions, they have two phase structure and comprise molybdenum, hydrogen, one or more element phosphors, arsenic, boron, germanium and silicon And copper, improve base acrylic acid activity and selectivity.CN1298861A is then to use to add magnesium, aluminum and silicon Composite oxides.CN1321110A is the most respectively using stibium oxide and antimony acetate as activity metal composite oxide Antimony source.To solve under high-load condition, catalytic mechanical intensity is good, the problem that activity is high. The open a kind of O composite metallic oxide catalyst of CN200410048021.7, catalyst is by 1. molybdenum, vanadium, copper Main active component and the most requisite at least by antimony and the stable component of titanium and 3. nickel, ferrum, silicon, aluminum, The composite oxides of alkali metal, alkaline-earth metal composition.The most 2. and 3. it is can be in the range of 120 DEG C to 900 DEG C Composite oxides prepared by roasting.This catalyst shows the permanent stability under high activity and good selectivity. CN1121441 discloses a kind of for being existed by acrylic aldehyde or the gas containing acrolein gas and a kind of molecule-containing keto Carrying out oxidation reaction in vapour phase and produce acrylic acid catalyst, this catalyst includes (A) a kind of composite oxides, There is molybdenum and vanadium as base stock, and be suitable to by vapor phase catalytic oxidation acrylic aldehyde to produce acrylic acid, and (B) A kind of solid peracid, its acid strength (Ho) is not more than-11.93 (Ho≤-11.93).This invention uses molybdenum vanadium type composite oxygen Compound combines with a kind of acid strength solid acid less than-11.93, improves the low temperature high activity of catalyst. The open a kind of acrylic acid catalyst for producing of CN200510059468.9, is characterized in that, at following formula The oxide of the metallic element composition that MoaVbWcCudOx (1) represents and/or composite oxides are for being catalyzed In the acrylic acid catalyst for producing of agent composition, need to control tungsten and be partially the face side of this catalyst, and/or Copper is the core side of this catalyst partially, to improve catalyst activity.Tungsten is the face side of this catalyst partially, and / or copper be partially the core side of this catalyst to be difficult to accurately to control.The open a kind of propylene formoxy-of CN102039143A Change and prepare the preparation method of acrylic acid catalyst, a) preparation method of composite oxide coating: will containing Mo, The water-soluble metal salt of V, W, Cu, Sb composition is dispersed in water/organic facies mixed system in 30-100 DEG C; Keeping organic solvent and water weight ratio is 5~50%;Reaction generates composite oxides presoma serosity;Pass through again Distillation, drying, roasting prepare catalyst activity component;B) above-mentioned active component mainly comprises element, is selected from Mo, V, Cu, W, Sb one of which or several;Wherein active component following formula represents: MoaVbCucWdSbeOf, this catalyst uses the mixed system of water and lower alcohol to prepare, and catalyst has higher Specific surface area and special microstructure, there is relatively high-ratio surface and difficult drop-off, and bearing capacity can reach To 50% and more than, solve shorter problem in application type catalyst service life.
The open a kind of methylacrolein acrylic acid catalyst of selective oxidation synthesizing methyl of CN1647854, this is urged The composition formula of agent is: x (Mo12PaKbSbcCudAseAfDgQhOiMoj)/yZ, Z are that carrier dilutes heat conduction Agent;Mo, P, K, Sb, Cu and As are respectively molybdenum, phosphorus, potassium, antimony, copper and arsenic;A represent tungsten W, At least one element in vanadium V, niobium Nb, ferrum Fe and lead Pb;D represents boron, gallium Ga, indium In, germanium At least one element in Ge and silicon Si;Q represents at least one element in rubidium Rb, caesium Cs and thallium Tl, this Bright one side improves the activity and selectivity of catalyst by adding Sb, Cu and As;On the other hand pass through Add MoO3The heat stability of catalyst, heat conductivility and mechanical strength is improved with carrier heat conduction diluent, Effectively inhibitory activity component heteropolyacid salt decomposition and reduce beds hot(test)-spot temperature, it is to avoid Mo and The loss of As, extends catalyst service life.
The open a kind of polymetal oxide materials of CN1109800: in formula, A is Mo12VaXb 1Xc 2 Xd 3Xe 4Xf 5Xg 6Ox(coexisting phase), its part B comprises and has the X-ray of at least one following copper molybdate and spread out Penetrate the crystallite (giving the raw data about X-ray diffraction fingerprint in round parentheses) of pattern: Cu3(MoO4)2(OH)2(lindgrenite, the index card 36-405 of JCPDS-ICDD index (1991)), Cu4Mo6O20(A.Moini et al., Inorg.Chem.25(21) (1986), 3782-3785), Cu4Mo5O17 (the index card 39-181 of JCPDS-ICDD index (1991)), etc..CN1462211 relates to a kind of system Standby containing Mo, V, Cu and the method for the multiple-phase multi-metal oxide materials of other optional element.According to this Invention, at least one phase is pre-formed independently, and in the precursor material of the plastically deformable being dispersed in another phase. Then this mixture is dried and calcines.Polymetal oxide materials is suitable as at catalytic gas phase oxidation organic Compound, particularly acrolein oxidation is being become in acrylic acid the active material of catalyst used. [A] p [B] q [C] r (I), phase A in multimetal oxide compositions, B and C can be unbodied and/or Crystallization.Phase B is advantageously made up of the crystallite of oxometallate, or comprises there is X-ray diffraction Pattern and and then the crystalline substance of oxometallate crystallite copper molybdate of crystal structure types of at least one following copper molybdate Body structure class α-CuMo4[the registration card 22-242 of JCPDS-ICDD card index, (1991)], Cu6Mo5O18[the registration card 40-865 of JCPCS-ICDD card index, (1991)], Cu4-x Mo3O12, its Middle x=0-0.25 [registration card 24-56 and 26-547 of JCPCS-ICDD card index, (1991)], etc..Should Catalyst is to improve selectivity.
Polymetal oxide materials [A] p [B] q [C] r (I) of the open a kind of formula of CN1295499 (I), with containing molybdenum, Vanadium, copper and antimony and one or more other metals specific also have the polymetal oxide materials of multicomponent structure Acrylic acid catalyst is prepared as with the gas phase catalytic oxidation reaction of acrylic aldehyde.In formula, A is Mo12VaX1bX2 cX3 dX4 eX5 fX6 gOx, B is X1 7CuhHiOy, C is X1 8SbjHkOz, X1For W, Nb, Ta, Cr and/or Ce.Promoter phase B is made up of the crystallite of these copper molybdate or micro-containing such copper molybdate Brilliant: α-CuMoO4[the reference diffraction pattern in the index card 22-242 of JCPDS-ICDD retrieval 1991], Cu6Mo5O18[the reference diffraction pattern in the index card 40-865 of JCPDS-ICDD retrieval 1991], Cu4-x Mo3O12Wherein, x is the 0-0.25 [reference in index card 24-56 and 26-547 of JCPDS-ICDD retrieval 1991 Diffraction pattern], etc..Region C can have metaantimmonic acid copper Cu9Sb4O19The crystallite of structure or Cu4SbO4.5Structure micro- Brilliant.CN1093950 discloses the compositions of one kind of multiple metal-oxides, including the oxidation shape as basis Mo, V, W, Cu, Ni of formula, its premise is to there is following ratio: Mo:V=12:1 between each elemental composition To 2:1, Mo:W=60:1 to 3:1, Mo:Cu=24:1 to 2:1, Cu:Ni=5:1 to 1:3.X1 is one or more Alkali metal;X2It is one or more alkaline-earth metal;X3It is Cr, Mn, Ce and/or Nb;X4It is Sb and/or Bi; X5It is Si, Al, Ti and/or Zr.CN1387945 relate to containing Cu, Mo and at least one selected from element W, The oxo metal compound of the HT copper molybdate structure type of the element in V, Nb and Ta, its preparation method, and they In preparation, containing molybdenum, vanadium, copper and to contain having of one or more elements in elemental tungsten, niobium, tantalum, chromium and cerium many Application in the composite metal oxide material of phase structure.CN1394812 is at the catalysis gas for organic compound Phase oxidation reaction catalyst in use poly-metal deoxide, described poly-metal deoxide contain Mo, V and At least one in element W, Nb, Ti, Zr, Hf, Ta, Cr, Si and Ge, and it is former to have special three-dimensional Son arrangement.CN1500770 contains molybdenum, vanadium, copper and contains in elemental tungsten, niobium, tantalum, chromium and cerium a kind of or many Planting the composite metal oxide material having heterogeneous structure of element, they are by catalytic gas phase oxidation of acrolein system third Application in olefin(e) acid, and containing Cu, Mo and at least one element in element W, V, Nb and Ta The oxo metal compound of HT copper molybdate structure type.
It addition, under the high temperature conditions, in catalyst, part active component molybdenum loses because of distillation from catalyst surface. The mixed airflows such as acrylic aldehyde, air (oxygen), nitrogen and steam wash away the activity that also can make in catalyst Component runs off.For suppression molybdenum distillation loss cause activity decay, CN1121504 by mix copper component and There is specified particle diameter and the zirconium of specific surface area and/or titanium and/or cerium, dissipation effect and the mistake of molybdenum composition can be suppressed Degree reduction.Catalyst includes by lower formula (I) MOaVbWcCudXeYf(I) oxygen of the metallic element composition represented Compound or composite oxides.CN1445020 adds a small amount of tellurium and plays stably free molybdenum trioxide and copper molybdate The effect of crystal structure, sublimation and the over reduction of molybdenum have suppressed;CN1583261 with molybdenum, vanadium, Copper, tungsten and/or niobium are key component, the composite oxides constituted with other element or its hopcalite The loss of composition catalyst suppression molybdenum.
Accordingly, it is desirable to provide unsaturated aldehyde selective oxidation prepares unsaturated acids catalyst, catalyst activity component Molybdenums etc. not easily run off, and activity is not susceptible to phase in version mutually, make acrylic aldehyde long period stably selective oxidation Produce acrylic acid, improve selectivity and the yield of purpose product as far as possible, to obtain bigger economic benefit.
Acrolein selectivity is aoxidized, first has to select the oxidation catalyst of function admirable, secondly also will be in temperature React under the operating condition of sum, to adapt to industrial high-speed, high selective requirement.Accordingly, it would be desirable to Develop the acrolein selectivity oxidation technology that a kind of reaction condition relaxes, improve the selectivity of purpose product as far as possible And yield, long period stably operates, to obtain bigger economic benefit.
Summary of the invention
It is an object of the invention to provide a kind of method that unsaturated aldehyde prepares unsaturated acids, especially acrylic aldehyde or first The method that the oxidation of base acrolein selectivity produces corresponding unsaturated acids.Particularly suitable acrolein selectivity oxidation system Standby acrylic acid.React under low temperature, high-load condition, and improve the selectivity of purpose product as far as possible And yield, long period stably operates, to obtain bigger economic benefit.
A kind of method preparing unsaturated acids, the process conditions of oxidation reaction are limited the most especially, as adopted Use following process conditions: reaction raw materials acrylic aldehyde or methylacrolein, water, the preheated device of oxygen more than 150 DEG C Entrance reactor after preheating, salt bath heating, salt temperature 240~270 DEG C, preferably 245~265 DEG C;Air speed 800~2400h-1, preferably 800~1800h-1, feed composition: acrylic aldehyde or methylacrolein 8~15 volume %, Steam 11~18%, oxygen 9~21 volume %, nitrogen 60~72 volume %;Fixed bed reactors built with Oxidation catalyst, catalyst contains molybdenum, vanadium, tungsten, copper, nickel and tin element, mainly comprises by following logical formula I Representing, catalyst is possibly together with magnesio lanthanum hexaaluminate, containing molybdenum, (I) of vanadium and magnesio lanthanum hexaaluminate by 90~98 After kneadings, molding, dry, roasting, finished catalyst is obtained after % and 0.1~the mixing of 10% mass percent.
MoaVbWcCudNieSnfSigMhOx(I).
Wherein: Mo is molybdenum, V is vitriol, and W is tungsten, and Cu is copper, and Ni is nickel, and Sn is stannum, and Si is silicon, Silicon is the carrier added, and M is at least one element in caesium, lanthanum, manganese;O is oxygen;a、b、c、d、 E, f, g, h represent each Elements Atom ratio respectively, and wherein a=12, b are numbers of 2~8, preferably 3~6; C is a number of 0.5~7, preferably 1.0~4;D is a number of 1~6, preferably 1.0~4;E is 0.5~4 One number, f is a number of 0.1~2, and g is a number of 0.5~50, preferably 1~20, and h is 0.05~2 One number, x is the numerical value determined by the oxygen of each oxide.
The present invention uses propylene two-step oxidizing process to prepare acrylic aldehyde acrylic acid, and one section of Propylene Selectivity aoxidizes propylene processed Aldehyde, catalyst uses molybdenum-bismuth series catalysts, and two-stage nitration acrolein selectivity oxidation is prepared acrylic acid, used this Bright catalyst.It is designed with thermocouple inside the present invention one, second stage reactor, is used for measuring reactor each position temperature Degree, in order to prevent acrylic aldehyde deep oxidation in lower catalyst agent from affecting yield, and makes catalyst coking, this Bright control acrolein oxidation (two-stage nitration) catalyst lower floor temperature is less than catalyst upper strata temperature, by controlling salt bath Temperature adjusts reaction bed temperature, and salt temperature is preferably controlled in 245~260 DEG C, is so conducive to catalysis The long-life of agent uses, and acrolein oxidation reaction can long period steady running.Acrolein oxidation (two of the present invention Section) catalyst lower floor temperature is less than catalyst upper strata temperature more than at least 3 DEG C.
The present invention is with leading to the preferred lanthanum of M in the catalyst activity component that formula I represents, lanthanum and nickel, copper, stannum Etc. stable crystal phase structure can be formed, such as Cu2La、LaNi5、La2Ni7, LaSn etc., thus suppressing portion Point active component molybdenum loses because of distillation from catalyst surface, and active component molybdenum not easily runs off, and delays activity deterioration Speed, catalyst activity and good stability.With molybdenum, vanadium ratio suitably, in logical formula I, h is 0.05~2 to lanthanum One number.The preferred Lanthanum (III) nitrate in lanthanum source of the present invention, the preferred sodium stannate of Xi Yuan, stannous chloride.
Catalyst is 92 containing weight/mass percentage composition~the catalyst (I) of 97% and weight/mass percentage composition are 1.5~7% magnesio lanthanum hexaaluminate.
Magnesio lanthanum hexaaluminate oxide of the present invention is prepared according to conventional coprecipitation.As used following method system Standby: by magnesium nitrate, Lanthanum (III) nitrate and aluminium hydroxide according to LaMgAl11O19Stoichiometric proportion mix homogeneously, add Enter deionized water and stir, being then spray-dried, gained powder through 160 DEG C be dried after through 1000~1500 DEG C Roasting 3~12 hours, then by pulverizing or the method such as ball milling obtains particle diameter magnesio six aluminic acid below 20 μm Lanthanum LaMgAl11O19
The preparation method of catalyst of the present invention, prepares catalyst (I), magnesio lanthanum hexaaluminate including by coprecipitation, By catalyst (I), magnesio lanthanum hexaaluminate by 90~98% and 0.1~10% mass percent mixing after through mediate, Molding, it is dried, obtains finished catalyst after roasting.
Under Oxygen Condition, catalyst molybdenum isoreactivity component under the high temperature conditions is not only easy to run off, and activity phase Being susceptible to phase in version, activity mutually phase in version occurs so that catalyst loses activity, and causes active selectable bright Aobvious decline.Such as activity phase VMo3O11It is changed into MoO3, CoMoO4It is changed into Co3O4, CuMoO4Turn Become MoO3Deng.
Active component molybdenums in catalyst etc. i.e. enable holding and do not run off, and before and after the reaction of molybdenum equal size, basic change is not Greatly, but easily there is phase in version through long-term operation activity compatible.The present invention is by magnesio lanthanum hexaaluminate (LaMgAl11O19) add in catalyst, make active phase more stable, be not susceptible to phase in version thus Improve catalyst activity and selectivity.
The composite multi-metal oxide catalyst (I) of the present invention uses common preparation method, as adopted Prepare by following step.
Each unit that M part in compound containing Mo, V, W, Cu, Ni, Sn and logical formula I is related to Element component composition is dissolved and mix homogeneously in proportion, forms serosity, in slurry production process after being co-precipitated Adding one or more in silicon dioxide, aluminium oxide or carborundum, dry, molding, roasting obtains catalyst (I).
Catalyst of the present invention (I) and finished catalyst need roasting 3~10h at 350~500 DEG C, compare not The catalyst of roasting respectively, repeatedly roasting can improve activity and the stability of catalyst.It can be open roasting Can also be enclosed roasting, calcination atmosphere can be the noble gases such as helium, nitrogen, argon.
The compound of each component of catalyst of the present invention can use the nitrate of each element, ammonium salt, sulphuric acid Salt, oxide, hydroxide, chloride, acetate etc..As ammonium molybdate, ammonium metavanadate, ammonium paratungstate, Molybdenum oxide, copper nitrate, copper oxide, Schweinfurt green, nickel nitrate, Lanthanum (III) nitrate, cesium nitrate, potassium manganate, manganese oxide Deng.
After catalyst slurry of the present invention is dried, it is usually preferred to use extrusion molding, granulating and forming, compression molding etc. Forming method is processed into spherical, hollow spheres, ellipticity, cylindric, hollow circuit cylinder etc., preferably hollow circle Post or spherical.
Evaluating catalyst performance index definition is as follows:
Detailed description of the invention
Illustrate that acrylic acid is prepared in acrolein selectivity oxidation with specific embodiment below, but the present invention Scope is not limited to these embodiments.The analysis method of product composition uses method generally in the art.
Embodiment 1
1. prepare catalyst (I)
Under agitation, take 211.9 grams of ammonium molybdates, ammonium metavanadate 46.8 grams, be dissolved in 500ml pure water In (water temperature more than 65 DEG C), obtain serosity (1), then take 52.2 grams of ammonium paratungstates, 127.9 grams of copper nitrates, 14.5 grams of nickel nitrates, 48 grams of sodium stannates, 5.8 grams of cesium nitrates be dissolved in 1000ml pure water (water temperature 65 DEG C with On), it is thoroughly mixed uniformly, obtains serosity (2).Then, serosity (1) mixes with serosity (2), Obtain serosity (3), i.e. obtain active component serosity (a).10.8 grams are added in active component serosity (a) Silicon dioxide powder and 1.4 grams of graphite, 80 DEG C of strong stirrings carry out coprecipitation reaction post-heating and are dried, 460 DEG C of roastings Burn 5 hours, then grind to form the fine powder of below 60 μm, prepared catalyst (I) mainly comprise into:
Mo12V4W2Cu5.5Ni0.5Sn1.8Cs0.3Si1.8Ox
By magnesium nitrate, Lanthanum (III) nitrate and aluminium hydroxide according to LaMgAl11O19Stoichiometric proportion mix homogeneously, add Enter deionized water and stir, being then spray-dried, gained powder through 160 DEG C be dried after through 1100 DEG C of roastings 10 hours, then obtain particle diameter magnesio lanthanum hexaaluminate LaMgAl below 20 μm by methods such as ball millings11O19
Take catalyst (I) 94 part, magnesio lanthanum hexaaluminate 6 parts, add deionized water and mediate in kneader, The extruded hollow columnar granule for φ 4.5 × 5mm, is dried under the conditions of 120 DEG C, and at 450 DEG C, roasting 6.5 is little Time obtain catalyst 1.
Comparative example 1
Prepare comparative catalyst 1 according to the proportioning that mainly comprises of embodiment 1, but magnesio lanthanum hexaaluminate be not with The form of solid solution, oxide adds catalyst, but prepares catalyst with coprecipitation method, and reaction condition is with urging The appreciation condition of agent 1.Comparative catalyst 1 mainly comprise for:
Mo12V4W2Cu5.5Ni0.5Sn1.8Cs0.3Si1.8La0.3Si1.5Mg0.3Al3.3Ox
Oxidation reaction
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, loads along feedstock direction reactor bed The above-mentioned catalyst of 50ml or comparative example catalyst, salt bath heating, salt temperature 253 DEG C.Pipe enters from the reactions above Mouth sentences air speed 1350h-1Acrylic aldehyde 9 volume %, oxygen 13 volume %, steam 15 volume %, nitrogen The mixed gas of 63 volume %.React 24 hours, embodiment 1 and comparative example 1 beds hot(test)-spot temperature Being respectively 274 DEG C and 269 DEG C, acrolein conversion rate is 99.1% and 98.6%, acrylic acid selectivity 91.2% He 88.3%, acrylic acid yield 89.4% and 86.5%.Through the reaction of 2000 hours, embodiment 1 bed focus Temperature is respectively 273 DEG C, acrolein conversion rate 99.2%, and acrylic acid (AA) selectivity is 91.0%, propylene Acid yield 89.3%.In the case of steam intake 15 volume %, through the reaction of 2000 hours, urge Agent active component molybdenum etc. not easily runs off, and activity is not susceptible to phase in version mutually, during acrolein oxidation, Reaction bed temperature distribution is more reasonable.Acrylic aldehyde (ACR) and acrylic acid (AA) total recovery 91.0% Above, catalyst activity component structure is stable, and catalyst has good water repelling property, catalyst performance stabilised.
Comparative example catalyst choice is poor, and acrylic aldehyde, acrylic acid yield are low.
Embodiment 2
The preparation of catalyst 2
Preparation process and primary raw material with embodiment 1 catalyst 1 are identical, simply add 16.2 grams of Lanthanum (III) nitrates, Catalyst (I) mainly comprises as Mo12V5W4Cu2Ni3.7Sn0.6La0.5Si2.2Ox.Take catalyst (I) 97 parts, magnesio lanthanum hexaaluminate 3 parts, add deionized water and mediate in kneader, through banded extruder extruding, roll It is a granulated into the ball shape of a diameter of 2mm, within 8 hours, i.e. obtains catalyst 2 through 450 DEG C of roastings.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, loads along feedstock direction reactor bed The above-mentioned catalyst of 50ml, salt bath heating, salt temperature 260 DEG C.Tube inlet sentences air speed 1450h from the reactions above-1 Enter acrylic aldehyde 9 volume %, oxygen 13 volume %, steam 17 volume %, nitrogen 61 volume % mixed Close gas.Reacting 24 hours beds hot(test)-spot temperatures 284 DEG C, acrolein conversion rate is 99.2%, propylene Acid selectivity 91.3%, acrylic acid yield 89.1%.Through the reaction of 2000 hours, bed hot localised points temperature Spending 283 DEG C, acrolein conversion rate is 99.1%, acrylic acid selectivity 91.4%, acrylic acid yield 89.0%. Catalyst activity component molybdenum etc. not easily runs off, and activity is not susceptible to phase in version, purpose selectivity of product and yield mutually Height, catalyst performance stabilised.
Embodiment 3
Preparation process and primary raw material with embodiment 1 catalyst 1 are identical, simply add 11.8 grams of potassium manganates, Catalyst (I) mainly comprises as Mo12V2W6.7Cu1Ni1.2Sn1.0Si0.7Mn0.6Ox.Take catalyst (I) 95 parts, magnesio lanthanum hexaaluminate 5 parts, add deionized water and mediate in kneader, extruded through banded extruder be The hollow columnar granule of φ 4.5 × 5mm, i.e. obtains catalyst 3 in 6 hours through 500 DEG C of roastings.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, loads along feedstock direction reactor bed The above-mentioned catalyst of 50ml, salt bath heating, salt temperature 255 DEG C.Tube inlet sentences air speed 2000h from the reactions above-1 Enter acrylic aldehyde 10 volume %, oxygen 14 volume %, steam 15 volume %, nitrogen 61 volume % mixed Close gas.Reacting 24 hours beds hot(test)-spot temperatures 282 DEG C, acrolein conversion rate is 99.5%, propylene Acid selectivity 90.3%, acrylic acid yield 89.2%.Through the reaction of 2000 hours, bed hot localised points temperature Spending 281 DEG C, acrolein conversion rate is 99.3%, acrylic acid selectivity 90.2%, acrylic acid yield 89.6%. Catalyst activity component molybdenum etc. not easily runs off, and activity is not susceptible to phase in version, purpose selectivity of product and yield mutually Height, catalyst performance stabilised.
Embodiment 4
Preparation process and primary raw material with embodiment 2 catalyst 2 are identical, catalyst (I) mainly comprise into: Mo12V8W0.5Cu4Ni2.4Sn0.1Si1.0La1.8Ox.Take catalyst (I) 91 part, magnesio lanthanum hexaaluminate 9 parts, Add deionized water to mediate in kneader, through the extruded hollow columnar granule for φ 4.5 × 5mm of banded extruder, Within 6 hours, catalyst 4 is i.e. obtained through 500 DEG C of roastings.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, loads along feedstock direction reactor bed The above-mentioned catalyst of 50ml, salt bath heating, salt temperature 245 DEG C.Tube inlet sentences air speed 1200h from the reactions above-1 Enter acrylic aldehyde 8 volume %, oxygen 12 volume %, steam 16 volume %, nitrogen 64 volume % mixed Close gas.Reacting 24 hours beds hot(test)-spot temperatures 267 DEG C, acrolein conversion rate is 98.9%, propylene Acid selectivity 90.1%, acrylic acid yield 89.1%.Catalyst activity component molybdenum etc. is difficult to, because of sublimation, live Property be not susceptible to phase in version mutually, purpose selectivity of product and yield are high, catalyst performance stabilised.

Claims (9)

1. the method preparing unsaturated acids, uses fixed bed reactors, it is characterised in that use following work Skill condition: reaction raw materials acrylic aldehyde or methylacrolein, water, the preheated device of oxygen preheat laggard for more than 150 DEG C Enter reactor, salt bath heating, salt temperature 240~270 DEG C, air speed 800~2400h-1, feed composition: third Olefine aldehydr or methylacrolein 8~15 volume %, steam 11~18%, oxygen 9~21 volume %, nitrogen 60~72 Volume %;Fixed bed reactors are built with oxidation catalyst, and catalyst contains molybdenum, vanadium, tungsten, copper, nickel and stannum Element, mainly comprises by following formula M oaVbWcCudNieSnfSigMhOx(I) representing, catalyst also contains There is magnesio lanthanum hexaaluminate, containing molybdenum, (I) of vanadium and magnesio lanthanum hexaaluminate by 90~98% and 0.1~10% mass Through kneading, molding after percentage mix, it is dried, obtains finished catalyst after roasting;Wherein: silicon is to add Carrier, M is at least one element in caesium, lanthanum, manganese;O is oxygen;a、b、c、d、e、f、g、 H represents each Elements Atom ratio respectively, and wherein a=12, b are numbers of 2~8, and c is a number of 0.5~7, D is a number of 1~6, and e is a number of 0.5~4, and f is a number of 0.1~2, and g is the one of 0.5~50 Number, h is a number of 0.05~2, and x is the numerical value determined by the oxygen of each oxide.
Method the most according to claim 1, it is characterised in that described method is applied to acrolein selectivity Acrylic acid is prepared in oxidation.
Method the most according to claim 2, it is characterised in that salt temperature 245~265 DEG C, air speed 800~1800h-1
Method the most according to claim 2, it is characterised in that catalyst for oxidation of acrolein bed lower floor temperature Degree is less than beds upper strata temperature.
Method the most according to claim 1, it is characterised in that containing 92~97% in used catalyst Catalyst (I) and weight/mass percentage composition are 1.5~7% magnesio lanthanum hexaaluminate.
Method the most according to claim 1, it is characterised in that the preparation method of used catalyst includes using Catalyst (I), magnesio lanthanum hexaaluminate is prepared, by catalyst (I), magnesio lanthanum hexaaluminate by 90~98 by coprecipitation After kneadings, molding, dry, roasting, finished catalyst is obtained after % and 0.1~the mixing of 10% mass percent.
Method the most according to claim 1, it is characterised in that in used catalyst (I), b is 3~6 A number, c is a number of 1.0~4, and d is a number of 1.0~4, and g is a number of 1~20.
Method the most according to claim 1, it is characterised in that in used catalyst (I), M is lanthanum, urges Mainly comprising of agent is represented by (II): MoaVbWcCudNieSnfSigLahOx(II), wherein h is 0.05~2 A number.
The preparation method of catalyst the most according to claim 6, it is characterised in that catalyst (I) and one-tenth Product catalyst is roasting 3~10h at 350~500 DEG C.
CN201310585492.0A 2013-11-19 2013-11-19 Method for preparing unsaturated acid Active CN104649893B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310585492.0A CN104649893B (en) 2013-11-19 2013-11-19 Method for preparing unsaturated acid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310585492.0A CN104649893B (en) 2013-11-19 2013-11-19 Method for preparing unsaturated acid

Publications (2)

Publication Number Publication Date
CN104649893A CN104649893A (en) 2015-05-27
CN104649893B true CN104649893B (en) 2016-07-13

Family

ID=53241600

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310585492.0A Active CN104649893B (en) 2013-11-19 2013-11-19 Method for preparing unsaturated acid

Country Status (1)

Country Link
CN (1) CN104649893B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1462211A (en) * 2000-09-21 2003-12-17 巴斯福股份公司 Method for producing multiple-phase multi-metal oxide materials
CN1473654A (en) * 2002-08-06 2004-02-11 中国科学院大连化学物理研究所 Composite oxide catalyst and its preparing method and use
CN1802215A (en) * 2003-06-04 2006-07-12 巴斯福股份公司 Method for the production of catalytically active multielement oxide materials containing at least one of the elements nb and w as well as elements mo, v, and cu by means of a thermal treatment in a l
US20070185349A1 (en) * 2002-10-10 2007-08-09 Brian Ellis Mixed metal oxide catalyst and process for production of acetic acid
JP2008272626A (en) * 2007-04-26 2008-11-13 Mitsubishi Rayon Co Ltd Catalyst for manufacturing methacrylic acid, manufacturing method thereof and manufacturing method of methacrylic acid
CN101679180A (en) * 2007-05-14 2010-03-24 三菱丽阳株式会社 Process for producing methacrylic acid

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1462211A (en) * 2000-09-21 2003-12-17 巴斯福股份公司 Method for producing multiple-phase multi-metal oxide materials
CN1473654A (en) * 2002-08-06 2004-02-11 中国科学院大连化学物理研究所 Composite oxide catalyst and its preparing method and use
US20070185349A1 (en) * 2002-10-10 2007-08-09 Brian Ellis Mixed metal oxide catalyst and process for production of acetic acid
CN1802215A (en) * 2003-06-04 2006-07-12 巴斯福股份公司 Method for the production of catalytically active multielement oxide materials containing at least one of the elements nb and w as well as elements mo, v, and cu by means of a thermal treatment in a l
JP2008272626A (en) * 2007-04-26 2008-11-13 Mitsubishi Rayon Co Ltd Catalyst for manufacturing methacrylic acid, manufacturing method thereof and manufacturing method of methacrylic acid
CN101679180A (en) * 2007-05-14 2010-03-24 三菱丽阳株式会社 Process for producing methacrylic acid

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
丙烯醛氧化制备丙烯酸催化剂失活原因分析;20110331;《石油炼制与化工》;20110331;第42卷(第3期);第47-50页 *

Also Published As

Publication number Publication date
CN104649893A (en) 2015-05-27

Similar Documents

Publication Publication Date Title
US8481790B2 (en) Catalyst for producing unsaturated aldehyde by oxidation of lower olefin at high space velocity
EP1851185A1 (en) Method of producing unsaturated aldehyde and/or unsaturated acid
CN101495229A (en) Multi-metal oxide catalyst and method for producing (meth)acrylic acid by using the same
JP2574948B2 (en) Method for producing methacrylic acid
CN104646016B (en) Unsaturated aldehyde oxidation catalyst and preparation method thereof
CN104649892B (en) Method for selectively oxidizing unsaturated aldehyde
CN100333834C (en) Composite metal oxide for unsaturated aldehyde selective oxidation and preparing method thereof
CN104646017B (en) Catalyst for selective oxidation of acrolein and preparation method thereof
CN104649876B (en) Preparation method of acrolein
CN104841446B (en) catalyst for selective oxidation of propylene and preparation method thereof
CN104649894B (en) Method for preparing acrylic acid by selective oxidation of acrolein
CN104649885B (en) Method for preparing unsaturated acid from unsaturated aldehyde
CN104646018B (en) Unsaturated aldehyde selective oxidation catalyst and preparation method thereof
CN104649872B (en) Method for selectively oxidizing low-carbon olefin
CN103769143B (en) Unsaturated aldehyde oxidation catalyst and preparation method thereof
CN104649893B (en) Method for preparing unsaturated acid
CN104649875B (en) Propylene selective oxidation method
CN104646012B (en) Propylene selective oxidation catalyst and preparation method thereof
CN104649873B (en) method for selective oxidation of low-carbon olefin
JP6628386B1 (en) Catalyst for unsaturated carboxylic acid production
CN104646013B (en) Catalyst for selective oxidation of unsaturated aldehyde and preparation method thereof
CN104646015B (en) Propylene oxidation catalyst and preparation method thereof
CN104646011B (en) Low-carbon olefin oxidation catalyst and preparation method thereof
WO2022163727A1 (en) Catalyst, and method for producing unsaturated carboxylic acid using same
WO2022163725A1 (en) Catalyst, and method for producing unsaturated carboxylic acid using same

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant