CN104649702A - Preparation method of high-strength light carbon fiber composite material - Google Patents

Preparation method of high-strength light carbon fiber composite material Download PDF

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CN104649702A
CN104649702A CN201510103864.0A CN201510103864A CN104649702A CN 104649702 A CN104649702 A CN 104649702A CN 201510103864 A CN201510103864 A CN 201510103864A CN 104649702 A CN104649702 A CN 104649702A
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carbon
carbon fiber
strength light
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premolding
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CN104649702B (en
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李宇花
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Nanjing White Harbour Composite Material Co Ltd
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Abstract

The invention relates to a preparation method of a high-strength light carbon fiber composite material. The preparation method comprises the following steps: 1, applying a sizing agent to the surfaces of continuous filament carbon fibers, and then winding the preprocessed continuous filament carbon fibers to form a highly oriented preformed blank of a cone-shaped C/C composite material; (2) immersing the preformed blank obtained in the step 1 in vacuum; (3) performing pressure carbonization on prepreg obtained in the step (2) under the protection of nitrogen, soaking into an impregnant solution to fill in the voids, and then performing CVD; (4) graphitizing a product obtained in the step (3), immersing and then performing the CVD; and (5) activating the compact C/C composite product obtained in the step (4) by use of water vapor to obtain a high-strength light C/C composite material. The high-strength light C/C composite material has the tensile strength of 800MPa or above, the thermal conductivity is 500-530W/(m.K) and the thermal diffusivity is 4.4cm2/s.

Description

A kind of preparation method of high-strength light carbon-fibre composite
Technical field
The present invention relates to a kind of preparation method of Carbon Materials, particularly a kind of preparation method of carbon fiber composite.
Background technology
The inorganic non-metallic based composites that carbon/carbon (C/C) matrix material is made up of carbon fiber and carbon base body, its modulus is high, intensity is large, wear-resistant, corrosion-resistant, absorbing is good, particularly have excellent thermostability and thermal shock resistance, at high temperature mechanical strength loss is little.Since the exploitation sixties, become a kind of type material of World High Technology field primary study and exploitation.At aerospace field, there is important using value, as the heatshield material of aircraft brake sheet, reentry vehicle, rocket nose cone, engine jet pipe, thrust chamber and combustion liner etc.
According to the type of the matrix precursor that matrix material densification process adopts, the manufacture craft of carbon/carbon compound material mainly contains two kinds of methods: one is chemical vapour deposition (CVD) method, it is with hydrocarbon gas (CH4, C2H4, Sweet natural gas etc.) be matrix precursor, after these gases at high temperature produce pyrolytic reaction, C is deposited on precast body surface with the form of atom or drop or oozes in the space of long-pending precast body inside, this method can obtain better performance, the carbon/carbon compound material of higher density, shortcoming is that equipment is complicated, fabrication cycle is long, material use efficiency low (only having about 3%), cost is high.Another kind method is called liquid impregnation-carborization, and it is that these raw materials series of complex chemical transformation at high temperature occur and are converted into matrix carbon with thermoplastic bitumen or thermosetting resin for matrix precursor.This method is raw materials used cheap, and equipment is simple, fabrication cycle is short, thus receives the attention of many scientific workers in world wide, becomes a focus of carbon/carbon compound material research.Introducing catalyzer and carry out catalyzed graphitization to thermosetting resin charcoal, is a kind of effective ways improving phenolic resin carbon degree of graphitization.The report such as Li Chongjun adds pure boron as catalyzer in resin carbon micro mist, graphitization temperature be 2100 DEG C, under catalyzer boron consumption is less than 5.0wt% processing condition, the degree of graphitization of resin carbon base carbon/carbon composite reaches 82%, and the carbon/carbon composite of catalyst-free degree of graphitization at 2500 DEG C just reaches 71%.This shows that boron all has obvious effect in reduction graphitization temperature and raising degree of graphitization.Complete employing liquid impregnation-charing method does not prepare the correlative study of the preparation method of high-strength light carbon/carbon compound material at present simultaneously.
Summary of the invention
The present invention is intended to overcome prior art deficiency, object is to provide the preparation method of the simple and reproducible high conductive high strength lightweight Carbon fibe polymer matrix composites of a kind of preparation technology, high-strength light carbon/carbon compound material not only high High directional thermal conductivity is prepared by the method, and along staple length direction mechanical property be improved significantly, and possess the advantage of lightweight.
For achieving the above object, the technical solution used in the present invention is: a kind of preparation method of high-strength light carbon-fibre composite, comprises following five steps:
(1) at continuous filament yarn carbon fiber surface coating sizing agent, then under nitrogen protection in 800-1200 DEG C of pyrolysis, to remove the oxygen-containing functional group of carbon fiber surface, expose carbon fiber nude surface, then pretreated continuous filament yarn carbon fiber winding is made the premolding idiosome with height-oriented cone C/C matrix material, adopt the premolding idiosome of this carbon fiber as enhancing skeleton; Wherein, the volume density of the premolding idiosome of described carbon fiber is at 1.0g/cm 3below; Described sizing agent forms by with the epoxy resin emulsion of polyphenylene quinoxaline PPQ, 20-28 part boron modified phenolic resin of parts by weight 10-13 part and 50-63 part;
According to premolding idiosome: silicon carbide powder: mica powder: the mass ratio of wilkinite=2:1:0.8:1, take premolding idiosome respectively, granularity is silicon carbide powder, mica powder, the wilkinite of 10 microns, by each raw material mixing and ball milling, while ball milling, add appropriate water, after ball milling 2h, obtain carbon fiber compound;
(2) carbon fiber compound vacuum impregnation step (1) obtained is solute with boron bakelite resin, dehydrated alcohol is solvent, be mixed with boron bakelite resin-ethanol solution that massfraction is 50%, add subsequently in this boron bakelite resin-ethanol solution the NbCl that mass percent is 0.5% ~ 2% 5powder, obtains containing NbCl after fully dissolving 5soaker solution; Described vacuum impregnation temperature can be 200-250 DEG C;
(3) carry out pressurization charing under nitrogen protection by processing the prepreg obtained through step (2), then flood through step 2 preparation containing NbCl 5soaker solution fill space, carry out chemical vapour deposition CVD afterwards, repeating step (3) 5-10 all after dates make its densification; Wherein, the temperature of described charing is 650-900 DEG C; Described moulding pressure is 10-13MPa;
(4) product that step (3) prepares is carried out greying, then flood, then CVD, make its further densification; CVD technique is that the preform be deposited is placed in the CVD stove of equal heat space in described step (4), and hydrocarbon gas pyrolysis occurs in the porous preform of soaking and sinks carbon, and byproduct gas is diffused out; Wherein, graphitization processing is carried out at 3000-3500 DEG C, and greying internal furnace furnace pressure is at below 20MPa;
(5) carbon/carbon composite product of densification step (4) obtained carries out steam activation; steam activation temperature is 850 ~ 1000 DEG C; water inlet speed is 10 ~ 30ml/min; time is 4-7.5 hour; temperature rise rate is 12-18 DEG C/min; after activation; cool under protection of inert gas; finally obtain in hole, leaving Nb or Nb2O5 high-strength light carbon/carbon compound material carbon/carbon compound material; the tensile strength of described high-strength light carbon/carbon compound material reaches more than 800MPa; thermal conductivity is 500-530W/ (mK), and thermal diffusivity is 4.4cm 2/ s.
Preferably, described sizing agent is with the epoxy resin emulsion of the polyphenylene quinoxaline PPQ of parts by weight 12 parts, 25 parts of boron modified phenolic resins and 58 parts composition.
Chemical vapour deposition in step (3) and step (4) mainly contains isothermal process, pressure gradient flow-route and temperature gradient processes three skill.
Its feature of high-strength light carbon/carbon compound material prepared by the present invention be mainly by the carbon fiber of special pre-treatment technique, control pyrolysis temperature, dipping modified resin, with containing NbCl 5soaker process control the content of RESEARCH OF PYROCARBON, form and density, to obtain the carbon/carbon compound material of higher heat-conductivity, high tensile and lightweight.The carbon/carbon compound material that the inventive method is obtained, has the advantages such as low-friction coefficient, thermal stability excellence, high-strength light.The advantage of the inventive method is that technique is simple, workable, easy to make.
Embodiment
Feature of the present invention and effect is illustrated further below by embodiment.
Embodiment 1:
(1) at continuous filament yarn carbon fiber surface coating sizing agent, then under nitrogen protection in 800 DEG C of pyrolysis, to remove the oxygen-containing functional group of carbon fiber surface, expose carbon fiber nude surface, then pretreated continuous filament yarn carbon fiber winding is made the premolding idiosome with height-oriented cone carbon-fibre composite, adopt the premolding idiosome of this carbon fiber as enhancing skeleton; Wherein, the volume density of the premolding idiosome of described carbon fiber is 0.5g/cm 3; Described sizing agent forms by with the epoxy resin emulsion of the polyphenylene quinoxaline PPQ of parts by weight 10 parts, 20 parts of boron modified phenolic resins and 50 parts;
According to premolding idiosome: silicon carbide powder: mica powder: the mass ratio of wilkinite=2:1:0.8:1, take silicon carbide powder, mica powder, wilkinite that granularity is 10 microns respectively, by each raw material mixing and ball milling, while ball milling, add appropriate water, after ball milling 2h, obtain carbon fiber compound;
(2) carbon fiber compound vacuum impregnation step (1) obtained is solute with boron bakelite resin, dehydrated alcohol is solvent, be mixed with boron bakelite resin-ethanol solution that massfraction is 50%, add subsequently in this boron bakelite resin-ethanol solution the NbCl that mass percent is 0.5% ~ 2% 5powder, obtains containing NbCl after fully dissolving 5soaker solution; Described vacuum impregnation temperature can be 200-250 DEG C;
(3) carry out pressurization charing under nitrogen protection by processing the prepreg obtained through step (2), then flood through step 2 preparation containing NbCl 5soaker solution fill space, carry out chemical vapour deposition CVD afterwards, repeating step (3) 5 all after dates make its densification; Wherein, the temperature of described charing is 650 DEG C; Described moulding pressure is 10MPa;
(4) product that step (3) prepares is carried out greying, then flood, then CVD, make its further densification; CVD technique is that the preform be deposited is placed in the CVD stove of equal heat space in described step (4), and hydrocarbon gas pyrolysis occurs in the porous preform of soaking and sinks carbon, and byproduct gas is diffused out; Wherein, graphitization processing is carried out at 3000 DEG C, and greying internal furnace furnace pressure is at below 20MPa;
(5) carbon/carbon composite product of densification step (4) obtained carries out steam activation; steam activation temperature is 850 DEG C; water inlet speed is 10ml/min; time is 4 hours; temperature rise rate is 12 DEG C/min; after activation; cool under protection of inert gas; finally obtain in hole, leaving Nb or Nb2O5 high-strength light carbon/carbon compound material carbon/carbon compound material; the tensile strength of described high-strength light carbon/carbon compound material reaches more than 1000MPa; thermal conductivity is 500W/ (mK), and thermal diffusivity is 4.4cm 2/ s.
Embodiment 2:
(1) at continuous filament yarn carbon fiber surface coating sizing agent, then under nitrogen protection in 1200 DEG C of pyrolysis, to remove the oxygen-containing functional group of carbon fiber surface, expose carbon fiber nude surface, then pretreated continuous filament yarn carbon fiber winding is made the premolding idiosome with height-oriented cone carbon-fibre composite, adopt the premolding idiosome of this carbon fiber as enhancing skeleton; Wherein, the volume density of the premolding idiosome of described carbon fiber is 0.4g/cm 3; Described sizing agent forms by with the epoxy resin emulsion of the polyphenylene quinoxaline PPQ of parts by weight 13 parts, 28 parts of boron modified phenolic resins and 63 parts;
According to premolding idiosome: silicon carbide powder: mica powder: the mass ratio of wilkinite=2:1:0.8:1, take silicon carbide powder, mica powder, wilkinite that granularity is 10 microns respectively, by each raw material mixing and ball milling, while ball milling, add appropriate water, after ball milling 2h, obtain carbon fiber compound;
(2) carbon fiber compound vacuum impregnation step (1) obtained is solute with boron bakelite resin, dehydrated alcohol is solvent, be mixed with boron bakelite resin-ethanol solution that massfraction is 50%, add subsequently in this boron bakelite resin-ethanol solution the NbCl that mass percent is 0.5% ~ 2% 5powder, obtains containing NbCl after fully dissolving 5soaker solution; Described vacuum impregnation temperature can be 200-250 DEG C;
(3) carry out pressurization charing under nitrogen protection by processing the prepreg obtained through step (2), then flood through step 2 preparation containing NbCl 5soaker solution fill space, carry out chemical vapour deposition CVD afterwards, repeating step (3) 10 all after dates make its densification; Wherein, the temperature of described charing is 900 DEG C; Described moulding pressure is 13MPa;
(4) product that step (3) prepares is carried out greying, then flood, then CVD, make its further densification; CVD technique is that the preform be deposited is placed in the CVD stove of equal heat space in described step (4), and hydrocarbon gas pyrolysis occurs in the porous preform of soaking and sinks carbon, and byproduct gas is diffused out; Wherein, graphitization processing is carried out at 3500 DEG C, and greying internal furnace furnace pressure is at below 20MPa;
(5) carbon/carbon composite product of densification step (4) obtained carries out steam activation; steam activation temperature is 1000 DEG C; water inlet speed is 30ml/min; time is 7.5 hours; temperature rise rate is 18 DEG C/min; after activation; cool under protection of inert gas; finally obtain in hole, leaving Nb or Nb2O5 high-strength light carbon/carbon compound material carbon/carbon compound material; the tensile strength of described high-strength light carbon/carbon compound material reaches 113000MPa; thermal conductivity is 530W/ (mK), and thermal diffusivity is 4.4cm 2/ s.
To those skilled in the art, under this patent design and specific embodiment enlightenment, some distortion that can directly derive from this patent disclosure and general knowledge or associate, those of ordinary skill in the art will recognize also can adopt additive method, or in prior art, commonly use substituting of known technology, and the equivalence of feature changes or modifies, mutual various combination between feature, the such as change of Carbon fibe K number, the change of concrete technology parameter in usual scope, etc. unsubstantiality change, can be employed equally, this patent representation function and effect can be realized, expansion of illustrating no longer is one by one described in detail, all belong to this patent protection domain.

Claims (3)

1. a preparation method for high-strength light carbon-fibre composite, is characterized in that: comprise following five steps:
(1) at continuous filament yarn carbon fiber surface coating sizing agent, then under nitrogen protection in 800-1200 DEG C of pyrolysis, to remove the oxygen-containing functional group of carbon fiber surface, expose carbon fiber nude surface, then pretreated continuous filament yarn carbon fiber winding is made the premolding idiosome with height-oriented cone carbon-fibre composite, adopt the premolding idiosome of this carbon fiber as enhancing skeleton; Wherein, the volume density of the premolding idiosome of described carbon fiber is at 1.0g/cm 3below; Described sizing agent forms by with the epoxy resin emulsion of polyphenylene quinoxaline PPQ, 20-28 part boron modified phenolic resin of parts by weight 10-13 part and 50-63 part;
According to premolding idiosome: silicon carbide powder: mica powder: the mass ratio of wilkinite=2:1:0.8:1, take premolding idiosome respectively, granularity is silicon carbide powder, mica powder, the wilkinite of 10 microns, by each raw material mixing and ball milling, while ball milling, add appropriate water, after ball milling 2h, obtain carbon fiber compound;
(2) carbon fiber compound vacuum impregnation step (1) obtained is solute with boron bakelite resin, dehydrated alcohol is solvent, be mixed with boron bakelite resin-ethanol solution that massfraction is 50%, add subsequently in this boron bakelite resin-ethanol solution the NbCl that mass percent is 0.5% ~ 2% 5powder, obtains containing NbCl after fully dissolving 5soaker solution; Described vacuum impregnation temperature can be 200-250 DEG C;
(3) carry out pressurization charing under nitrogen protection by processing the prepreg obtained through step (2), then flood through step 2 preparation containing NbCl 5soaker solution fill space, carry out chemical vapour deposition CVD afterwards, repeat above-mentioned 5-10 all after dates and make its densification; The temperature of wherein said charing is 650-900 DEG C; Described moulding pressure is 10-13MPa;
(4) product that step (3) prepares is carried out greying, then flood, then CVD, make its further densification;
CVD technique is that the preform be deposited is placed in the CVD stove of equal heat space in described step (4), and hydrocarbon gas pyrolysis occurs in the porous preform of soaking and sinks carbon, and byproduct gas is diffused out; Wherein graphitization processing is carried out at 3000-3500 DEG C, and greying internal furnace furnace pressure is at below 20MPa;
(5) carbon/carbon composite product of densification step (4) obtained carries out steam activation; steam activation temperature is 850 ~ 1000 DEG C; water inlet speed is 10 ~ 30ml/min; time is 4-7.5 hour; temperature rise rate is 12-18 DEG C/min; after activation, cool under protection of inert gas, finally obtain leaving Nb or Nb in hole 2o 5high-strength light carbon/carbon compound material carbon/carbon compound material, the tensile strength of described high-strength light carbon/carbon compound material reaches more than 800MPa, and thermal conductivity is 500-530W/ (mK), and thermal diffusivity is 4.4cm 2/ s.
2. the preparation method of high-strength light carbon-fibre composite according to claim 1, is characterized in that: described sizing agent is with compositions such as the epoxy resin emulsions of the polyphenylene quinoxaline PPQ of parts by weight 12 parts, 25 parts of boron modified phenolic resins and 58 parts.
3. the preparation method of high-strength light carbon-fibre composite according to claim 1, is characterized in that: the chemical vapour deposition in step (3) and step (4) mainly contains isothermal process, pressure gradient flow-route and temperature gradient processes three skill.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105924199A (en) * 2016-04-27 2016-09-07 航天材料及工艺研究所 Rapid preparation method of low-cost carbon/carbon composite material
TWI750558B (en) * 2018-12-25 2021-12-21 日商三菱化學股份有限公司 Sizing agent, sizing agent-attached carbon fiber and manufacturing method thereof, water dispersion of sizing agent, prepreg and manufacturing method thereof, and manufacturing method of carbon fiber reinforced composite material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109630576B (en) * 2018-12-14 2019-08-27 杭州科铂科技有限公司 A kind of carbon fiber high temperature resistance and high strength brake block and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN1746136A (en) * 2005-07-15 2006-03-15 中国科学院上海硅酸盐研究所 Carbon fiber and silicon-carbide particle composite reinforced quartz-base composite material and preparation method
CN1850730A (en) * 2006-05-26 2006-10-25 中国科学院上海硅酸盐研究所 Method for preparing carbon-fiber reinforced silicon carbonate base composite by gas-phase siliconizing technology
CN103774284A (en) * 2012-10-18 2014-05-07 西安交大京盛科技发展有限公司 Carbon fiber production process

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1746136A (en) * 2005-07-15 2006-03-15 中国科学院上海硅酸盐研究所 Carbon fiber and silicon-carbide particle composite reinforced quartz-base composite material and preparation method
CN1850730A (en) * 2006-05-26 2006-10-25 中国科学院上海硅酸盐研究所 Method for preparing carbon-fiber reinforced silicon carbonate base composite by gas-phase siliconizing technology
CN103774284A (en) * 2012-10-18 2014-05-07 西安交大京盛科技发展有限公司 Carbon fiber production process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105924199A (en) * 2016-04-27 2016-09-07 航天材料及工艺研究所 Rapid preparation method of low-cost carbon/carbon composite material
CN105924199B (en) * 2016-04-27 2019-02-19 航天材料及工艺研究所 A kind of fast preparation method of low cost carbon/carbon compound material
TWI750558B (en) * 2018-12-25 2021-12-21 日商三菱化學股份有限公司 Sizing agent, sizing agent-attached carbon fiber and manufacturing method thereof, water dispersion of sizing agent, prepreg and manufacturing method thereof, and manufacturing method of carbon fiber reinforced composite material

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