CN104649657B - Utilize granite to give up and starch the method producing ultrawhite ceramic tile - Google Patents
Utilize granite to give up and starch the method producing ultrawhite ceramic tile Download PDFInfo
- Publication number
- CN104649657B CN104649657B CN201410244032.6A CN201410244032A CN104649657B CN 104649657 B CN104649657 B CN 104649657B CN 201410244032 A CN201410244032 A CN 201410244032A CN 104649657 B CN104649657 B CN 104649657B
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- Prior art keywords
- granite
- slurry
- mesh
- ceramic tile
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- 239000010438 granite Substances 0.000 title claims abstract description 43
- 239000000919 ceramic Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 25
- 229920002472 Starch Polymers 0.000 title description 2
- 235000019698 starch Nutrition 0.000 title description 2
- 239000008107 starch Substances 0.000 title description 2
- 239000002002 slurry Substances 0.000 claims abstract description 44
- 239000000843 powder Substances 0.000 claims abstract description 27
- 238000000498 ball milling Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 15
- 229910052925 anhydrite Inorganic materials 0.000 claims abstract description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 239000000758 substrate Substances 0.000 claims description 12
- 239000012141 concentrate Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000001694 spray drying Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 239000004927 clay Substances 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 7
- 239000004575 stone Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 4
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 3
- 239000011707 mineral Substances 0.000 abstract description 3
- -1 potassium sodium aluminum Chemical compound 0.000 abstract description 3
- 239000010453 quartz Substances 0.000 abstract description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 2
- 238000002360 preparation method Methods 0.000 description 4
- 239000011449 brick Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052656 albite Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Landscapes
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a kind of utilize granite give up slurry produce ultrawhite ceramic tile method, belong to waste reclaimation technical field.The present invention utilizes the useless slurry of granite to replace the traditional raw materials such as part Anhydrite, quartz, uses the granite slurry that gives up to carry out the technological process of productions such as the proportioning → ball milling → powder process of pretreatment → material → suppress → fire, production ultrawhite ceramic tile.The invention provides a kind of utilize granite to give up method that slurry produces ultrawhite ceramic tile, this method makes the granite slurry that gives up turn waste into wealth, not only reduces its pollution to environment, also make it be fully utilized.And it is high to utilize the present invention to produce prepared product ultrawhite ceramic tile not only quality, overall appearance is bright and clean, and exploits potassium sodium aluminum stone powder from potassium feldspar mineral deposit with tradition as compared with raw material, has low cost, the advantages such as raw material resources is abundant, low in the pollution of the environment.
Description
Technical field
The invention belongs to waste reclaimation technical field, be specifically related to one and utilize the useless slurry of granite to produce ultrawhite ceramic tile
Method.
Background technology
Granite plates is the construction material of a kind of high-quality, be largely used to building high-grade, luxurious, construct building by laying bricks or stones and filling
Decorations.Along with the development of modern architecture, the demand of granite plates is increased sharply, be further driven to granite exploitation, processing.
And in the course of processing of granite, create substantial amounts of stone slurry, containing substantial amounts of silicon, potassium feldspar, albite, oxygen in this stone slurry
Change the nonmetallic mineral such as aluminum, be the upper number raw material producing pottery.But, usual granite processing factory is when cancelling by this stone slurry
Slurry directly dumps, and do so causes pollution not only to local environment, also result in the serious waste of resource.
Ultrawhite ceramic tile, refer to a kind of whiteness more than 50%, water absorption rate less than 1%, the porcelain glass of more than rupture strength 35mpa
Change polished bricks.
Summary of the invention
Problem to be solved by this invention be to provide a kind of utilize granite give up slurry produce ultrawhite ceramic tile method, the method
The granite slurry that gives up can be made to turn waste into wealth, not only reduce its pollution to environment, also make it be fully utilized.
In order to solve above-mentioned technical problem, the technical solution adopted in the present invention is:
A kind of utilize granite give up slurry produce ultrawhite ceramic tile method, the method comprises the following steps:
A, granite give up slurry pretreatment: the slurry that given up by granite concentrates, and obtains the colored hilllock that water content is 20%～30%
The useless slurry of rock；
B, the proportioning of material: by weight, by Anhydrite 25 parts～47 parts, sand 20 parts～40 parts, clay 10 parts～15
20 parts～30 parts of part slurry useless with the granite obtained by processing of step A mixes, standby；
C, ball milling: the mixed material of step B is put in ball mill, and add the mixed material accounting for described step B gained
The water of quality 30%～50%, being milled to mud ball milling fineness is that 250 mesh sieves tail in the range of 0.8%～1.2%；
D, powder process: by step C prepare mud cross 250 mesh sieves after utilize spray drying tower be sprayed into water content be 6.0%～
The powder of 7.0%；Wherein, the grain composition of described powder is:
30 mesh～40 mesh: 25%～40%；
40 mesh～60 mesh: 30%～50%；
More than 120 mesh :≤10%；
E, compacting: become thickness to be 10.8 millimeters～the base substrate of 11.4 millimeters the powder pressing that step D prepares；
F, fire: base substrate step E prepared, at temperature is 1220 DEG C～1240 DEG C, is fired 40 minutes～70 minutes,
Obtain this ultrawhite ceramic tile.
Owing to using technique scheme, there is advantages that
1, the present invention slurry that given up by granite is turned waste into wealth, and not only reduces its pollution to environment, also makes it be filled
The utilization divided.
2, the present invention utilizes the useless slurry of granite to replace the traditional raw materials such as part Anhydrite, quartz, has saved for enterprise and has produced into
Basis more than 15%, adds the economic benefit of enterprise.
3, utilizing the present invention to produce prepared product ultrawhite ceramic tile not only quality high, overall appearance is bright and clean, and with tradition
Exploiting potassium sodium aluminum stone powder from potassium feldspar mineral deposit to compare as raw material, have low cost, raw material resources is abundant, low in the pollution of the environment
Etc. advantage.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, and protection scope of the present invention is the most only limited to
In following example.
Embodiment 1
This utilize granite give up slurry produce ultrawhite ceramic tile method comprise the following steps:
A, granite give up the pretreatment of slurry: the slurry that given up by granite concentrates, and obtains granite that water content is 25% and gives up
Slurry；
B, the proportioning of material: by 2.5 tons of Anhydrites, 3 tons of sands, 1.5 tons of clays and 3 tons of colored hilllocks obtained by processing of step A
Rock useless slurry mixing, standby；
C, ball milling: the material that step B prepares is put in ball mill, and adds 4 tons of water, carry out ball milling, make mud ball milling
Fineness is that 250 mesh sieves tail over is 1.0%；
D, powder process: the mud that step C prepares is crossed 250 mesh sieves, and then utilizing spray drying tower to be sprayed into water content is 6.0%
Powder；Wherein, the grain composition of described powder is:
30 mesh～40 mesh: 37%；
40 mesh～60 mesh: 50%；
More than 120 mesh: 2%；
E, compacting: the base substrate becoming thickness to be 10.8-11.2 millimeter the powder pressing that step D prepares；
F, fire: base substrate step E prepared, at temperature is 1220 DEG C～1240 DEG C, fires 50 minutes.
According to the preparation method of the present embodiment, often prepare the ultrawhite ceramic tile of 120,000 squares, can be that enterprise increases the output value 1,200,000
Unit, the new profit 120,000 yuan, newly-increased tax revenue 1.8 ten thousand yuan.
The present embodiment product is detected, its result such as table 1 below.
Table 1
As can be seen from the above Table 1, the ultrawhite ceramic tile quality better that the present invention prepares.
Embodiment 2
This utilize granite give up slurry produce ultrawhite ceramic tile method comprise the following steps:
A, granite give up the pretreatment of slurry: the slurry that given up by granite concentrates, and obtains granite that water content is 30% and gives up
Slurry；
B, the proportioning of material: by 4 tons of Anhydrites, 2.5 tons of sands, 1 ton of clay and 2.5 tons of colored hilllocks obtained by processing of step A
Rock useless slurry mixing, standby；
C, ball milling: the material that step B prepares is put in ball mill, and adds 3 tons of water, carry out ball milling, make mud ball milling
Fineness is that 250 mesh sieves tail over is 0.8%；
D, powder process: the mud that step C prepares is crossed 250 mesh sieves, and then utilizing spray drying tower to be sprayed into water content is 7.0%
Powder；Wherein, the grain composition of described powder is:
30 mesh～40 mesh: 40%；
40 mesh～60 mesh: 30%；
More than 120 mesh: 5%；
E, compacting: the base substrate becoming thickness to be 11.2-11.4 millimeter the powder pressing that step D prepares；
F, fire: base substrate step E prepared, at temperature is 1220 DEG C～1240 DEG C, fires 60 minutes.
According to the preparation method of the present embodiment, often prepare the ultrawhite ceramic tile of 14.4 ten thousand squares, can be that enterprise increases the output value 144
Wan Yuan, the new profit 11.5 ten thousand yuan, newly-increased tax revenue 1.73 ten thousand yuan.
The present embodiment product is detected, its structure such as table 2 below.
Table 2
As can be seen from the above Table 2, the ultrawhite ceramic tile quality better that the present invention prepares.
Embodiment 3
This utilize granite give up slurry produce ultrawhite ceramic tile method comprise the following steps:
A, granite give up the pretreatment of slurry: the slurry that given up by granite concentrates, and obtains granite that water content is 20% and gives up
Slurry；
B, the proportioning of material: by 4.7 tons of Anhydrites, 2 tons of sands, 1.3 tons of clays and 2 tons of colored hilllocks obtained by processing of step A
Rock useless slurry mixing, standby；
C, ball milling: the material that step B prepares is put in ball mill, and adds 5 tons of water, carry out ball milling, make mud ball milling
Fineness is that 250 mesh sieves tail over is 1.2%；
D, powder process: the mud that step C prepares is crossed 250 mesh sieves, and then utilizing spray drying tower to be sprayed into water content is 7.0%
Powder；Wherein, the grain composition of described powder is:
30 mesh～40 mesh: 25%；
40 mesh～60 mesh: 50%；
More than 120 mesh: 4%；
E, compacting: the base substrate becoming thickness to be 10.9-11.2 millimeter the powder pressing that step D prepares；
F, fire: base substrate step E prepared, at temperature is 1220 DEG C～1240 DEG C, fires 40 minutes.
According to the preparation method of the present embodiment, often prepare the ultrawhite ceramic tile of 180,000 squares, can be that enterprise increases the output value 1,800,000
Unit, the new profit 90,000 yuan, new tax increase 1.35 ten thousand yuan.
The present embodiment product is detected, its result such as table 3 below.
Table 3
As can be seen from the above Table 3, the ultrawhite ceramic tile quality better that the present invention prepares.
Embodiment 4
This utilize granite give up slurry produce ultrawhite ceramic tile method comprise the following steps:
A, granite give up the pretreatment of slurry: the slurry that given up by granite concentrates, and obtains granite that water content is 23% and gives up
Slurry；
B, the proportioning of material: by weight, by 3.2 tons of Anhydrites, 4 tons of sands, 1.3 tons of clays and 2.5 tons are by through step
The granite useless slurry mixing that rapid A process obtains, standby；
C, ball milling: the material that step B prepares is put in ball mill, and adds 4.95 tons of water, carry out ball milling, make mud ball
Grinding rate is that 250 mesh sieves tail over is 1.0%；
D, powder process: the mud that step C prepares is crossed 250 mesh sieves, and then utilizing spray drying tower to be sprayed into water content is 6.5%
Powder；Wherein, the grain composition of described powder is:
30 mesh～40 mesh: 40%；
40 mesh～60 mesh: 30%；
More than 120 mesh: 3%；
E, compacting: the base substrate becoming thickness to be 10.9-11.1 millimeter the powder pressing that step D prepares；
F, fire: base substrate step E prepared, at temperature is 1220 DEG C～1240 DEG C, fires 70 minutes.
According to the preparation method of the present embodiment, often prepare the ultrawhite ceramic tile of 240,000 squares, can be that enterprise increases the output value 2,400,000
Unit, the new profit 7.2 ten thousand yuan, newly-increased tax revenue 1.1 ten thousand yuan.
The present embodiment product is detected, its result such as table 4 below.
Table 4
As can be seen from the above Table 4, the ultrawhite ceramic tile quality better that the present invention prepares.
Claims (1)
1. one kind utilize granite give up slurry produce ultrawhite ceramic tile method, it is characterised in that comprise the following steps:
A, granite give up the pretreatment of slurry: the slurry that given up by granite concentrates, and obtains granite that water content is 20%～30% and gives up
Slurry；
B, the proportioning of material: by weight, by Anhydrite 25 parts～47 parts, sand 20 parts～40 parts, clay 10 parts～15 parts with
The granite obtained by processing of step A 20 parts～30 parts mixing of useless slurry, standby；
C, ball milling: the mixed material of step B is put in ball mill, and add the mixed material quality accounting for described step B gained
The water of 30%～50%, being milled to mud ball milling fineness is that 250 mesh sieves tail in the range of 0.8%～1.2%；
D, powder process: utilizing spray drying tower to be sprayed into water content after the mud that step C prepares is crossed 250 mesh sieves is 6.0%～7.0%
Powder；Wherein, the grain composition of described powder is:
30 mesh～40 mesh: 25%～40%；
40 mesh～60 mesh: 30%～50%；
More than 120 mesh :≤10%；
E, compacting: become thickness to be 10.8 millimeters～the base substrate of 11.4 millimeters the powder pressing that step D prepares；
F, fire: base substrate step E prepared, at temperature is 1220 DEG C～1240 DEG C, is fired 40 minutes～70 minutes, to be obtained final product
This ultrawhite ceramic tile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410244032.6A CN104649657B (en) | 2014-06-04 | 2014-06-04 | Utilize granite to give up and starch the method producing ultrawhite ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410244032.6A CN104649657B (en) | 2014-06-04 | 2014-06-04 | Utilize granite to give up and starch the method producing ultrawhite ceramic tile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104649657A CN104649657A (en) | 2015-05-27 |
| CN104649657B true CN104649657B (en) | 2016-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410244032.6A Expired - Fee Related CN104649657B (en) | 2014-06-04 | 2014-06-04 | Utilize granite to give up and starch the method producing ultrawhite ceramic tile |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106220145A (en) * | 2016-07-28 | 2016-12-14 | 岑溪市新动力陶瓷有限公司 | Utilize the method that granite waste material manufactures Antique Imitation Tiles |
| CN107844106B (en) * | 2017-10-23 | 2019-12-17 | 河源市东源鹰牌陶瓷有限公司 | quality control method for production of green body material of wall and floor tiles |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87101012A (en) * | 1987-03-31 | 1988-11-23 | 同济大学 | Sintered face brick made of iron ore tailings |
| CN101190837A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Granite imitation ceramic tile |
| CN103030375A (en) * | 2012-12-26 | 2013-04-10 | 宁克金 | Barren material for super-white tile, special manufacturing equipment and super-white tile |
| CN103951387A (en) * | 2014-04-10 | 2014-07-30 | 沈阳晟和景观陶业有限公司 | Garden landscape sintered brick produced by utilizing ceramic waste materials and waste slag |
-
2014
- 2014-06-04 CN CN201410244032.6A patent/CN104649657B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87101012A (en) * | 1987-03-31 | 1988-11-23 | 同济大学 | Sintered face brick made of iron ore tailings |
| CN101190837A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Granite imitation ceramic tile |
| CN103030375A (en) * | 2012-12-26 | 2013-04-10 | 宁克金 | Barren material for super-white tile, special manufacturing equipment and super-white tile |
| CN103951387A (en) * | 2014-04-10 | 2014-07-30 | 沈阳晟和景观陶业有限公司 | Garden landscape sintered brick produced by utilizing ceramic waste materials and waste slag |
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| Publication number | Publication date |
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| CN104649657A (en) | 2015-05-27 |
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