CN104647565A - Extrusion opening type concrete mold shell production machine and use method thereof - Google Patents
Extrusion opening type concrete mold shell production machine and use method thereof Download PDFInfo
- Publication number
- CN104647565A CN104647565A CN201510075961.3A CN201510075961A CN104647565A CN 104647565 A CN104647565 A CN 104647565A CN 201510075961 A CN201510075961 A CN 201510075961A CN 104647565 A CN104647565 A CN 104647565A
- Authority
- CN
- China
- Prior art keywords
- actuating unit
- drawer
- mold core
- upper mold
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
Abstract
The invention discloses an extrusion opening type concrete mold shell production machine, which comprises a three-dimensional machine frame, wherein the three-dimensional machine frame is sequentially provided with an upper power mechanism, a lower power mechanism and a finished product tray drawer device from top to bottom, the bottom of the upper power mechanism is provided with a replaceable upper mold core device, the top of the lower power mechanism is provided with a bottom-plate-free mold box, the bottom of the bottom-plate-free mold box can be abutted against the finished product tray drawer device, the upper power mechanism and the lower power mechanism are respectively connected with an electric oil regulating and controlling device used for controlling the ascending and descending, a hydraulic overall process device and an electric button operating device. A use method of the extrusion opening type concrete mold shell production machine has the steps that 1, concrete is poured into the bottom-plate-free mold box; 2, the upper mold core device is downwards pressed; 3, the bottom-plate-free mold box ascends; 4, the upper mold core device ascends back to reset, and a finished product is obtained. The extrusion opening type concrete mold shell production machine and the use method have the advantages that the structure is simple, the production is convenient, the production efficiency is high, the material consumption is reduced, and meanwhile, the construction schedule is accelerated.
Description
Technical field
The present invention relates to technical field of buildings, be specifically related to a kind of squash type open-type concrete formwork and produce machine and using method thereof.
Background technology
Current domestic construction body of wall is greatly to being divided into two kinds: 1, filled wall after first framework, and reserved constructional column in body of wall, is referred to as secondary structure.2, build a wall while reserve constructional column, be referred to as connecting body structure.No matter be that one all be unable to do without wall structure post, Normal practice: reserve an irregular gap (horse tooth trough to symmetry is reserved on both sides) from top to bottom when building a wall, the reinforcing steel bar cage tied is filled in gap, with plank sheathing by two sides or multiaspect clamping, again toward placing concrete in moulding box, thus reach body of wall entirety and firmly act on.Construct when this way bricklayer is built a wall loaded down with trivial details, but also need carpenter's molding, not only lost labor but also waste material, also affect the duration, be unfavorable for the development of industry.
Summary of the invention
The object of the invention is to the above problem overcoming prior art existence, provide a kind of squash type open-type concrete formwork to produce machine and using method thereof, structure of the present invention is simple, and convenient for production, production efficiency is high, while minimizing material, accelerate construction speed.
For realizing above-mentioned technical purpose, reach above-mentioned technique effect, the present invention is achieved through the following technical solutions:
Squash type open-type concrete formwork produces machine, comprise three-dimensional frame, described three-dimensional frame is disposed with actuating unit, lower actuating unit and ready-made tray drawer from top to bottom, interconvertible upper mold core device is provided with bottom described upper actuating unit, described lower actuating unit top is provided with bottomless template die case, can be connected on ready-made tray drawer bottom described bottomless template die case, described upper actuating unit and lower actuating unit are all connected with electricity oil regulation device, the total range device of hydraulic pressure and push-button control device in order to control to be elevated.
Further, described upper actuating unit comprises upper bracket and upper hydraulic jack, the two ends of described upper hydraulic jack are separately positioned on upper bracket top and three-dimensional frame top, upper mold core device is provided with bottom described upper bracket, the cross sectional shape of described upper mold core device is one or more in U-shaped, L shape, T-shaped or cross, described upper bracket side is also provided with sleeve pipe, and described upper casing pipe sleeve is located on the guide upright post of three-dimensional frame.
Further, described lower actuating unit comprises lower carriage, lower hydraulic jack and interconvertible job platform, bottom the bottom that the two ends of described lower hydraulic jack are separately positioned on three-dimensional frame and lower carriage, described job platform is arranged on lower support surface and is locked by bolt, described job platform surface is provided with model groove slotted eye, described model groove slotted eye shape is consistent with the cross sectional shape of upper mold core device, be welded and fixed with bottomless template die case bottom described job platform, described bottomless template die case inner cross-sectional shape and top tank mouth and model groove slotted eye corresponding setting consistent with model groove slotted eye shape, described lower carriage side is also provided with setting of casing, described setting of casing is set on the guide upright post of three-dimensional frame, described upper mold core device can pass model groove slotted eye and insert in bottomless template die case.
Further, also vibrating motor is provided with bottom described job platform.
Further, described ready-made tray drawer comprises drawer support, drawer plate and ready-made tray, described drawer support both sides are provided with drawer sleeve pipe, described drawer casing pipe sleeve is located on the guide upright post of three-dimensional frame, guide upright post below described drawer sleeve pipe is also provided with Duct fixing clamp, described drawer plate is arranged in drawer support by drawer rail, and described drawer plate is placed with ready-made tray.
Further, the oily regulation device of described electricity comprises oil-way integrated block and the oily battery valve of control, and described oil-way integrated block is by petroleum pipeline respectively to upper actuating unit oil cylinder and lower actuating unit oil cylinder fuel feeding or oil return, and described control oil battery valve is arranged on oil-way integrated block.
Further, the total range device of described hydraulic pressure comprises fuel reserve tank, motor and booster pump, and the hydraulic oil in fuel reserve tank is connected with oil-way integrated block through petroleum pipeline by the power of motor by described booster pump.
Further, described push-button control device comprises consumer unit and handles push button case composition, and described manipulation push button case is respectively with motor with control oily battery valve and be connected by electric wire.
Squash type open-type concrete formwork produces the using method of machine, comprises the following steps:
Step 1) concrete be stirred is poured in the model groove slotted eye of job platform, use vibrating motor jolt ramming;
Step 2) upper actuating unit presses down, and upper mold core bottom of device is inserted in bottomless template die case, and then upper mold core device quits work;
Step 3) under actuating unit rise, make upper mold core bottom of device be exposed to the bottom half of bottomless template die case completely, lower actuating unit quits work;
Step 4) upper actuating unit rising, upper mold core device is made to go up to reset, pull-out drawer plate, again the formwork goods on ready-made tray and ready-made tray are removed simultaneously, obtain finished product, then placing new ready-made tray on drawer plate pushes back drawer plate, then descends actuating unit to go up to reset, completes a fabrication cycle.
The invention has the beneficial effects as follows:
1, only need manually the concrete be stirred to be placed on counterdie job platform, filler work can be completed voluntarily by vibrator, convenient and swift, alleviate the labour of operating personnel;
2, using frame as guiding parts, reduce the volume of integral device, reduce floor space;
3, drawer-type structure drawer plate can complete to make after light finished product to be shifted out, then feeding, provides larger operating space, and operating space is positioned at outside mould, the effective guarantee safety of operating personnel.
4, mould adopts four kinds of structures, ensures need of production, provides qualified formwork goods.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of description, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.The specific embodiment of the present invention is provided in detail by following examples and accompanying drawing thereof.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in embodiment of the present invention technology, be briefly described to the accompanying drawing used required in the description of embodiment technology below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 of the present inventionly faces cross section structure schematic diagram;
Fig. 3 is job platform part-structure schematic diagram of the present invention;
Fig. 4 is ready-made tray drawer part-structure schematic diagram of the present invention;
Fig. 5 is U-shaped counterdie job platform structural representation of the present invention;
Fig. 6 is L-type counterdie job platform structural representation of the present invention;
Fig. 7 is T-shaped counterdie job platform structural representation of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment one
Shown in Fig. 4, squash type open-type concrete formwork produces machine, comprise three-dimensional frame 1, three-dimensional frame is disposed with actuating unit 2, lower actuating unit 3 and ready-made tray drawer 4 from top to bottom, interconvertible upper mold core device 5 is provided with bottom upper actuating unit, lower actuating unit top is provided with bottomless template die case 6, can be connected to bottom bottomless template die case on ready-made tray drawer, upper actuating unit and lower actuating unit are all connected with electricity oil regulation device 7, the total range device 8 of hydraulic pressure and push-button control device 9 in order to control to be elevated.
Wherein, upper actuating unit comprises upper bracket 21 and upper hydraulic jack 22, the two ends of upper hydraulic jack are separately positioned on upper bracket top and three-dimensional frame top, upper mold core device is provided with bottom upper bracket, being risen by upper hydraulic jack and declined to drive upper mold core device to move up and down, the cross sectional shape of upper mold core device is cross, as shown in Figure 3, upper bracket side is also provided with sleeve pipe 23, upper casing pipe sleeve is located on the guide upright post 11 of three-dimensional frame, the quantity of lead and upper sleeve pipe is 4, pass through four point positioning, ensure that the upper mold core device on upper bracket is laterally vertical with lead all the time, vertical equity, improve running quality.
Lower actuating unit comprises lower carriage 31, lower hydraulic jack 32 and interconvertible job platform 33, bottom the bottom that the two ends of lower hydraulic jack are separately positioned on three-dimensional frame and lower carriage, job platform is arranged on lower support surface and is locked by bolt, bolt locking is convenient to change, job platform surface is provided with model groove slotted eye 34, mouth two kinds of functions are dodged when providing charging aperture and upper mold core device to insert, model groove slotted eye shape is consistent with the cross sectional shape of upper mold core device, be welded and fixed with bottomless template die case bottom job platform, bottomless template die case inner cross-sectional shape and top tank mouth and model groove slotted eye corresponding setting consistent with model groove slotted eye shape, lower carriage side is also provided with setting of casing 35, setting of casing is set on the guide upright post of three-dimensional frame, cased quantity is also 4, pass through four point positioning, ensure that the bottomless template die case on lower carriage is laterally vertical with lead all the time, vertical equity, improve running quality, upper mold core device can pass model groove slotted eye and insert in bottomless template die case, because equal level is arranged in lead, so upper mold core device can not contact with bottomless template die case stop when inserting, assembly and adjustment is convenient and swift, difficulty is low and also effectively improve service life of grinding tool.
Also be provided with vibrating motor 36 bottom job platform, can be shaken by concrete into bottomless template die case inner fast and effectively by the vibration of vibrating motor, and can not have air bubble, quality is guaranteed.
Ready-made tray drawer comprises drawer support 41, drawer plate 42 and ready-made tray 43, drawer support both sides are provided with drawer sleeve pipe 44, drawer casing pipe sleeve is located on the guide upright post of three-dimensional frame, guide upright post below drawer sleeve pipe is also provided with Duct fixing clamp 45, drawer plate is arranged in drawer support by drawer rail 46, drawer plate is placed with the ready-made tray for being removed by the formwork goods of extrusion molding.Be designed to the shipment mode of drawer style, reduce equipment volume, and shipment position is positioned at outside device, operating personnel do not need the equipment that gos deep into extract finished product, have ensured the safety of operating personnel, and operating space is large, and operating efficiency improves greatly.
The oily regulation device of electricity comprises oil-way integrated block and the oily battery valve of control, oil-way integrated block by petroleum pipeline respectively to upper hydraulic jack and lower hydraulic jack fuel feeding or oil return, controlling oily battery valve is arranged on oil-way integrated block, drives hydraulic jack and lower hydraulic jack on Valve controlling to stretch by electric energy.The total range device of hydraulic pressure comprises fuel reserve tank, motor and booster pump, and the hydraulic oil in fuel reserve tank is connected with oil-way integrated block through petroleum pipeline by the power of motor by booster pump.Push-button control device comprises consumer unit and handles push button case composition, handles push button case by circuit respectively with motor with control oily battery valve and be connected by electric wire.By the matching design of three, serve easy to operate, stable effect.
Squash type open-type concrete formwork produces the using method of machine, comprises the following steps:
Step 1) concrete be stirred is poured in the model groove slotted eye of job platform, vibrating motor is used to be shaken by concrete inner into bottomless template die case, concrete jolt ramming can be shaken even by sustained vibration, do not stay gap bubble, to reach standard for building, after concrete fills up bottomless template die case, stop vibration;
Step 2) upper actuating unit presses down, and upper mold core bottom of device is inserted in bottomless template die case, and after upper mold core device is by the compacting of bottomless template die case inner concrete, upper mold core device quits work;
Step 3) under actuating unit rise, make upper mold core bottom of device be exposed to the bottom half of bottomless template die case completely, lower actuating unit quits work, and completes the demoulding of formwork goods sidepiece;
Step 4) upper actuating unit rising, make upper mold core device go up to reset, bottom is separated with concrete, and formwork goods 10 are trapped on ready-made tray, as shown in Figure 2, pull-out drawer plate, drawer plate is moved to device external with ready-made tray, is then directly removed by ready-made tray, namely finished product is obtained, then placing new ready-made tray on drawer plate pushes back drawer plate, then descends actuating unit to go up to reset, completes a fabrication cycle.
This device adopts oil cylinder as power source, has to use to stablize, the advantages such as pressure effect is good.
Embodiment two
With the difference of embodiment one, embodiment two is only that the cross sectional shape of upper mold core device is U-shaped, job platform structure as shown in Figure 5.
Embodiment three
With the difference of embodiment one, embodiment three is only that the cross sectional shape of upper mold core device is L shape, job platform structure as shown in Figure 6.
Embodiment four
With the difference of embodiment one, embodiment four is only that the cross sectional shape of upper mold core device is T-shaped, job platform structure as shown in Figure 7.
Embodiment five
With the district of embodiment one, embodiment five is that upper mold core device number is 4, shape is respectively U-shaped, L shape, T-shaped and cross, and the bottomless template die case that corresponding setting matches and job platform, can realize a tractor serves several purposes, improve production capacity, also improve the variation of production.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. squash type open-type concrete formwork produces machine, it is characterized in that: comprise three-dimensional frame, described three-dimensional frame is disposed with actuating unit, lower actuating unit and ready-made tray drawer from top to bottom, interconvertible upper mold core device is provided with bottom described upper actuating unit, described lower actuating unit top is provided with bottomless template die case, can be connected on ready-made tray drawer bottom described bottomless template die case, described upper actuating unit and lower actuating unit are all connected with electricity oil regulation device, the total range device of hydraulic pressure and push-button control device in order to control to be elevated.
2. squash type open-type concrete formwork according to claim 1 produces machine, it is characterized in that: described upper actuating unit comprises upper bracket and upper hydraulic jack, the two ends of described upper hydraulic jack are separately positioned on upper bracket top and three-dimensional frame top, upper mold core device is provided with bottom described upper bracket, the cross sectional shape of described upper mold core device is one or more in U-shaped, L shape, T-shaped or cross, described upper bracket side is also provided with sleeve pipe, and described upper casing pipe sleeve is located on the guide upright post of three-dimensional frame.
3. squash type open-type concrete formwork according to claim 1 produces machine, it is characterized in that: described lower actuating unit comprises lower carriage, lower hydraulic jack and interconvertible job platform, bottom the bottom that the two ends of described lower hydraulic jack are separately positioned on three-dimensional frame and lower carriage, described job platform is arranged on lower support surface and is locked by bolt, described job platform surface is provided with model groove slotted eye, described model groove slotted eye shape is consistent with the cross sectional shape of upper mold core device, be welded and fixed with bottomless template die case bottom described job platform, described bottomless template die case inner cross-sectional shape and top tank mouth and model groove slotted eye corresponding setting consistent with model groove slotted eye shape, described lower carriage side is also provided with setting of casing, described setting of casing is set on the guide upright post of three-dimensional frame, described upper mold core device can pass model groove slotted eye and insert in bottomless template die case.
4. squash type open-type concrete formwork according to claim 3 produces machine, it is characterized in that: be also provided with vibrating motor bottom described job platform.
5. squash type open-type concrete formwork according to claim 1 produces machine, it is characterized in that: described ready-made tray drawer comprises drawer support, drawer plate and ready-made tray, described drawer support both sides are provided with drawer sleeve pipe, described drawer casing pipe sleeve is located on the guide upright post of three-dimensional frame, guide upright post below described drawer sleeve pipe is also provided with Duct fixing clamp, described drawer plate is arranged in drawer support by drawer rail, and described drawer plate is placed with ready-made tray.
6. squash type open-type concrete formwork according to claim 1 produces machine, it is characterized in that: the oily regulation device of described electricity comprises oil-way integrated block and the oily battery valve of control, described oil-way integrated block is by petroleum pipeline respectively to upper actuating unit oil cylinder and lower actuating unit oil cylinder fuel feeding or oil return, and described control oil battery valve is arranged on oil-way integrated block.
7. squash type open-type concrete formwork according to claim 1 produces machine, it is characterized in that: the total range device of described hydraulic pressure comprises fuel reserve tank, motor and booster pump, the hydraulic oil in fuel reserve tank is connected with oil-way integrated block through petroleum pipeline by the power of motor by described booster pump.
8. squash type open-type concrete formwork according to claim 1 produces machine, it is characterized in that: described push-button control device comprises consumer unit and handles push button case composition, and described manipulation push button case is respectively with motor with control oily battery valve and be connected by electric wire.
9. the squash type open-type concrete formwork according to any one of claim 1-8 produces the using method of machine, it is characterized in that: comprise the following steps:
Step 1) concrete be stirred is poured in the model groove slotted eye of job platform, use vibrating motor jolt ramming;
Step 2) upper actuating unit presses down, and upper mold core bottom of device is inserted in bottomless template die case, and then upper mold core device quits work;
Step 3) under actuating unit rise, make upper mold core bottom of device be exposed to the bottom half of bottomless template die case completely, lower actuating unit quits work;
Step 4) upper actuating unit rising, upper mold core device is made to go up to reset, pull-out drawer plate, again the formwork goods on ready-made tray and ready-made tray are removed simultaneously, obtain finished product, then placing new ready-made tray on drawer plate pushes back drawer plate, then descends actuating unit to go up to reset, completes a fabrication cycle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510075961.3A CN104647565B (en) | 2015-02-12 | 2015-02-12 | Squash type open-type concrete formwork production machine and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510075961.3A CN104647565B (en) | 2015-02-12 | 2015-02-12 | Squash type open-type concrete formwork production machine and its application method |
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| Publication Number | Publication Date |
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| CN104647565A true CN104647565A (en) | 2015-05-27 |
| CN104647565B CN104647565B (en) | 2019-04-02 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1118439A2 (en) * | 1999-12-13 | 2001-07-25 | Besser Company | Concrete product molding machines and methods of making and operating the machines |
| CN2770917Y (en) * | 2005-02-06 | 2006-04-12 | 何德章 | Fully-automatic shaping machine for baking-free brick |
| CN201376313Y (en) * | 2009-03-25 | 2010-01-06 | 王福山 | Building block forming machine |
| CN203738965U (en) * | 2014-01-17 | 2014-07-30 | 王福山 | Block forming machine |
| CN104110131A (en) * | 2014-04-09 | 2014-10-22 | 苏州亿都建材科技有限公司 | Hollow concrete shuttering of constructional wall column |
| CN204471557U (en) * | 2015-02-12 | 2015-07-15 | 苏州千瑞机电科技有限公司 | Squash type open-type concrete formwork produces machine |
-
2015
- 2015-02-12 CN CN201510075961.3A patent/CN104647565B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1118439A2 (en) * | 1999-12-13 | 2001-07-25 | Besser Company | Concrete product molding machines and methods of making and operating the machines |
| CN2770917Y (en) * | 2005-02-06 | 2006-04-12 | 何德章 | Fully-automatic shaping machine for baking-free brick |
| CN201376313Y (en) * | 2009-03-25 | 2010-01-06 | 王福山 | Building block forming machine |
| CN203738965U (en) * | 2014-01-17 | 2014-07-30 | 王福山 | Block forming machine |
| CN104110131A (en) * | 2014-04-09 | 2014-10-22 | 苏州亿都建材科技有限公司 | Hollow concrete shuttering of constructional wall column |
| CN204471557U (en) * | 2015-02-12 | 2015-07-15 | 苏州千瑞机电科技有限公司 | Squash type open-type concrete formwork produces machine |
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