CN104646786A - Storage battery terminal welding gun - Google Patents
Storage battery terminal welding gun Download PDFInfo
- Publication number
- CN104646786A CN104646786A CN201510014524.0A CN201510014524A CN104646786A CN 104646786 A CN104646786 A CN 104646786A CN 201510014524 A CN201510014524 A CN 201510014524A CN 104646786 A CN104646786 A CN 104646786A
- Authority
- CN
- China
- Prior art keywords
- welding gun
- wire
- enter
- silk
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/0338—Constructional features of electric soldering irons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/063—Solder feeding devices for wire feeding
Abstract
The invention provides a storage battery terminal welding gun which comprises a handle and a bracket, wherein the handle and the bracket are connected to form an integrated structure, the bracket is internally provided with a welding gun body; the welding gun body is internally provided with a solder tip and a heating element for heating the solder tip; the heating element is connected with a controller which is used for controlling the heating of the heating element; the lower end of the solder tip is protruded out of the welding gun body; the bracket is provided with a welding wire; one end of the welding wire passes through a wire guide pipe and is adjacent to a fuse wire hole; the fuse wire hole is formed in the solder tip; the wire guide pipe is provided with a quantitative wire feeding mechanism which is used for quantitatively feeding welding wires; the quantitative wire feeding mechanism is connected with a trigger which is used for controlling the wire feeding operation of the quantitative wire feeding mechanism; the trigger is articulated with the handle; the quantitative wire feeding mechanism is connected with a controller which is used for controlling the wire feeding amount of the quantitative wire feeding mechanism. According to the storage battery terminal welding gun, one quantitative wire feeding mechanism is arranged, so that quantitative tin adding for the welding wires is realized, one-time automatic tin adding is realized, repeated tin adding is avoided, one-time success of welding is ensured, the tin adding amount is consistent, and electrode pole breakage caused by welding is reduced.
Description
Technical field
The present invention relates to a kind of accumulator terminal welding gun.
Background technology
Universal along with Moped Scooter, for its provide that the lead-acid accumulator of energy is cheap with it, technology maturation, steady quality, safe and reliable, can the advantage such as environmental protection recovery be widely used, and account for the leading position in this field of tool.The production of all batteries all has to pass through the sub-operation of welding end, welds together by pole and binding post, to realize the object be connected with internal electrode by external loading (electric motor car).But its operation is now most is manual operation, and the quality of employee and the qualification of operation directly affect welding quality, are mainly reflected in:
1, add tin amount uncontrollable, there will be and repeatedly add tin, add tin amount uncontrollable, the effect quantitatively adding primer and coloring agent that directly impact is follow-up;
2, weld interval is elongated, and solder joint is overheated, now if any vibration, easily causes hot tearing;
3, because solder horn does not have " poly-tin cave ", below the sheet all tin will being extruded into " binding post " slightly because of carelessness, occupy the space of fluid sealant, cause fluid sealant by electrode column sealing, easily to cause binding post place to leak acid;
4, due to the hand-held electric iron of needs one, the hand-held solder stick of another, cannot righting binding post, easily causing binding post crooked, as done over again, need again weld, more easily cause the 1st, 2,3 article of described defect.
Summary of the invention
The invention provides and a kind ofly quantitatively can add tin, welding quality is high, production efficiency is high accumulator terminal welding gun.
The technical solution used in the present invention is:
A kind of accumulator terminal welding gun, comprise handle and the support of the structure that links into an integrated entity, welding gun body is installed in described support, solder horn and the heating unit to solder horn heating are installed in described welding gun body, described heating unit is connected with its controller whether heated of control, the lower end of described solder horn is protruded welding gun body and is arranged, it is characterized in that: described support is provided with welding wire, one end of described welding wire is arranged close to fuse mouth through wire leading pipe, described fuse mouth is located on solder horn, described wire leading pipe is provided with the quantitative wire feeding device that welding wire quantitatively enters silk, described quantitative wire feeding device is connected with its trigger entering silk of control, described trigger is hinged on handle, described quantitative wire feeding device is connected with its controller entering silk amount of control.The present invention quantitatively adds tin by what arrange that a certain amount of wire feeding device realizes welding wire, realizes an automatic tin adding, does not vary with each individual, avoid repeating to add tin, ensure once to weld successfully, add tin amount consistent, reduces pole because of welding reason and causes fracture.
Further, described quantitative wire feeding device comprises into a motor, described enter a motor be connected with controller, described controller is connected with and controls to enter a switch into a motor switch, described enter a switch with control the trigger of its action and be connected, described enter a motor take turns be connected with being driven the silk that enters rotated by it, described in enter the side that silk wheel is arranged on wire leading pipe, the opposite side of described wire leading pipe is provided with and enters silk and take turns the pinch wheels coordinated into silk.The present invention is adjusted into silk amount by controller, starts to enter silk wheel into a driven by motor and rotate, enter silk wheel pinch wheels auxiliary under complete into silk.
Further, described in enter a motor by transmission mechanism with enter silk and take turns and be connected, described transmission mechanism comprises with motor shaft coaxially by the driving wheel entering a driven by motor and rotate, and described driving wheel engages with driven pulley, described driven pulley with enter a wheel shaft to connecting.
Further, described wire leading pipe is an arc pipe, is provided with two the semicircle gap being respectively used to be installed into silk wheel and pinch wheels in the middle part of it, enters silk wheel like this and just clamps welding wire with pinch wheels, drive welding wire to carry out into an action.
Further, described pinch wheels is connected with stressed clamp arm is executed to it, the other end of described clamp arm with it is executed to stressed spring and is connected.Pinch wheels, can along near entering silk wheel direction, to make trace mobile under the extruding of clamp arm and spring, with reach gage of wire uneven time can carry out an adjustment, make welding wire obtain normal pressure.
Further, the lower end of described solder horn is provided with poly-tin cave, and described poly-tin cave is communicated with by cartridge fuse with fuse mouth.Welding wire collects in poly-Xi Xuechu through cartridge fuse after the fusing of fuse mouth, and scolding tin can not be pressed against below the sheet of binding post.
Further, described poly-tin cave is a convex structure, ensures that scolding tin is protruding in arc-shaped on sheet.
Further, described in enter a motor rack-mount, described in enter a switch, controller is arranged in handle.
Further, the outside of described welding gun body is provided with guard shield.Guard shield is not burned for the protection of hand and motor etc. is not baked bad by the heat of electric iron.
Further, described controller be also connected with the power switch that is arranged on handle outer surface and enter a volume adjustment switch, power switch is circumscribed with power line.Power switch, for controlling general supply, controls the power on/off of heating unit and motor.Entering a volume adjustment switch for regulating the number once entering silk amount, namely entering the length that a motor enters silk.
Beneficial effect of the present invention:
1, realizing once quantitatively adding tin (adding tin amount by controlling to realize into a time), by a switch, adding tin once, once filling up, not varying with each individual, avoiding repeating to add tin, once weld successfully, adding tin amount consistent, reducing pole and cause fracture because welding reason;
2, devise poly-tin cave under solder horn, at solder horn by being also extruded into below sheet by tin on the sheet of " binding post ", ensure above sheet protruding in arc-shaped, the poly-tin cave in soldering tip is convex structure, ensures conductive area, meets specification;
3, because Jia Xi and welding all use a hand to complete, therefore another hand can, by terminal righting, be avoided carrying out secondary welding because of crooked, guarantee binding post neatly, not crooked;
4, production efficiency improves a lot.
Accompanying drawing explanation
Fig. 1 is stereogram of the present invention.
Fig. 2 is part-structure profile of the present invention.
Fig. 3 be quantitative wire feeding device of the present invention enter a running part structure for amplifying schematic diagram.
Fig. 4 is using state figure of the present invention.
Fig. 5 is control circuit theory diagram of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further described, but does not limit the invention to these detailed description of the invention.One skilled in the art would recognize that all alternatives, improvement project and the equivalents that present invention encompasses and may comprise in Claims scope.
With reference to Fig. 1-5, a kind of accumulator terminal welding gun, comprise handle 2 and the support 6 of the structure that links into an integrated entity, in described support 6, welding gun body 7 is installed, the heating unit 21 being provided with solder horn 10 in described welding gun body 7 and solder horn 10 is heated, described heating unit 21 is connected with its controller 19 whether heated of control, the lower end of described solder horn 10 is protruded welding gun body 7 and is arranged, described support 6 is provided with welding wire 5, one end of described welding wire 5 is arranged close to fuse mouth 11 through wire leading pipe 3, described fuse mouth 11 is located on solder horn 10, described wire leading pipe 3 is provided with the quantitative wire feeding device that welding wire 5 quantitatively enters silk, described quantitative wire feeding device is connected with its trigger 17 entering silk of control, described trigger 17 is hinged on handle 2, described quantitative wire feeding device is connected with its controller 19 entering silk amount of control.The present invention quantitatively adds tin by what arrange that a certain amount of wire feeding device realizes welding wire 5, realizes an automatic tin adding, does not vary with each individual, avoid repeating to add tin, ensure once to weld successfully, add tin amount consistent, reduces pole because of welding reason and causes fracture.Welding wire 5 in the present embodiment is wrapped on welding wire wheel 4, and welding wire wheel 4 is installed on the frame 6, and what welding wire 5 adopted is solder stick, selects Intermediate Gray rosin (scaling powder), to be not more than 2.5mm be good to diameter.Welding gun body 7 in the present embodiment can adopt the product system of conventional 75-150W external heated electric iron to do.Handle 2 in the present embodiment and support 6 are fixedly connected by a wing nut and bolt 8, can also its clamping degree of free-hand adjustment.
Quantitative wire feeding device of the present invention comprises into a motor 14, described enter a motor 14 be connected with controller 19, described controller 19 is connected with and controls to enter a switch 18 into a motor 14 switch, described enter a switch 18 with control the trigger 17 of its action and be connected, described enter a motor 14 take turns 15 be connected with being driven the silk that enters rotated by it, described enter silk wheel 15 side that is arranged on wire leading pipe 3, the opposite side of described wire leading pipe 3 is provided with and enters silk and take turns 15 and coordinate pinch wheels 16 into silk.The present invention is adjusted into silk amount by controller 19, starts to drive into a motor 14 to rotate into silk wheel 15, enter silk wheel 15 pinch wheels 16 auxiliary under complete into silk.
Of the present invention enter a motor 14 by transmission mechanism with enter silk and take turns 15 and be connected, described transmission mechanism comprises with motor shaft coaxially by the driving wheel 25 entering a motor 14 and drive rotation, described driving wheel 25 engages with driven pulley 24, described driven pulley 24 with enter silk and take turns 15 and axially connect.Entering on a motor 14 of the present embodiment carries decelerator, and export about 110 circles/min, rotor axis of electric connects with driving wheel 25, and driving wheel 25 is about 3:1 with driven pulley 24 output revolutions ratio.
Wire leading pipe 3 of the present invention is arc pipes, is provided with two the semicircle gap being respectively used to be installed into silk wheel 15 and pinch wheels 16 in the middle part of it, enters silk wheel 15 like this and just clamps welding wire 5 with pinch wheels 16, drive welding wire 5 to carry out into an action.The internal diameter of wire leading pipe 3 is 2-3mm.
Pinch wheels 16 of the present invention is connected with stressed clamp arm 22 is executed to it, the other end of described clamp arm 22 with it is executed to stressed spring 23 and is connected.Pinch wheels 16, under the extruding of clamp arm 22 and spring 23, can be taken turns 15 directions to make trace mobile along near entering silk, with reach welding wire 5 diameter uneven time can carry out an adjustment, the welding wire 5 that applicable thickness is different, make welding wire 5 obtain normal pressure.Clamp arm 22 in the present embodiment and spring 23 are symmetrical, can apply stable pressure to pinch wheels 16.
The lower end of solder horn 10 of the present invention is provided with poly-tin cave 12, and described poly-tin cave 12 is communicated with by fuse 13 pipe with fuse mouth 11.Welding wire 5 collects in poly-tin cave 12 place through cartridge fuse 13 after fuse mouth 11 melts, and scolding tin can not be pressed against below the sheet of binding post 28.
Poly-tin cave 12 of the present invention is convex structures, ensures that scolding tin is protruding in arc-shaped on sheet.
Of the present invention enter a motor 14 install on the frame 6, described in enter a switch 18, controller 19 is arranged in handle 2, makes the compact conformation of welding gun reasonable.
The outside of welding gun body 7 of the present invention is provided with guard shield 9.Guard shield 9 is not burned for the protection of hand and enters a motor 14 etc. not to be baked bad by the heat of electric iron.
Controller 19 of the present invention be also connected with the power switch 27 that is arranged on handle 2 outer surface and enter a volume adjustment switch 26, power switch 27 is circumscribed with power line 1.Power switch 27, for controlling general supply, controls heating unit 21 and the power on/off entering a motor 14.Entering a volume adjustment switch 26 for regulating the number once entering silk amount, namely entering the length that a motor 14 enters silk.
The course of work of the present invention is as follows:
1, wire energising, turns on the power switch 27, and the heating unit 21 of electric iron starts heating;
2, after reaching temperature requirement, welding wire wheel 4(is installed and is with welding wire 5), welding wire 5 being engaged place to entering silk wheel 15 with pinch wheels 16 by wire leading pipe 3 hand feed, lifting pinch wheels 16 with hand, continuing, by welding wire 5 feeding one section, to unclamp pinch wheels 16, making it to clamp welding wire 5;
3, pull trigger 17, by adjustment welding wire feeding amount, melt after making welding wire 5 normally can insert fuse mouth 11, and flow to poly-tin cave 12 along fuse-holder 13, be i.e. spot check before welding;
4, above sheet solder horn being vertically put in binding post 28, make its poly-tin cave 12 aim at pole 29, pull trigger 17, treat that welding wire 5 melts and injects poly-tin cave 12, and after combining together with the sheet of pole 29, binding post 28, mention electric iron rapidly, weld next time.
Claims (10)
1. an accumulator terminal welding gun, comprise handle and the support of the structure that links into an integrated entity, welding gun body is installed in described support, solder horn and the heating unit to solder horn heating are installed in described welding gun body, described heating unit is connected with its controller whether heated of control, the lower end of described solder horn is protruded welding gun body and is arranged, it is characterized in that: described support is provided with welding wire, one end of described welding wire is arranged close to fuse mouth through wire leading pipe, described fuse mouth is located on solder horn, described wire leading pipe is provided with the quantitative wire feeding device that welding wire quantitatively enters silk, described quantitative wire feeding device is connected with its trigger entering silk of control, described trigger is hinged on handle, described quantitative wire feeding device is connected with its controller entering silk amount of control.
2. accumulator terminal welding gun as claimed in claim 1, it is characterized in that: described quantitative wire feeding device comprises into a motor, described enter a motor be connected with controller, described controller is connected with and controls to enter a switch into a motor switch, described enter a switch with control the trigger of its action and be connected, described enter a motor take turns be connected with being driven the silk that enters rotated by it, described in enter the side that silk wheel is arranged on wire leading pipe, the opposite side of described wire leading pipe is provided with and enters silk and take turns the pinch wheels coordinated into silk.
3. accumulator terminal welding gun as claimed in claim 2, it is characterized in that: described in enter a motor by transmission mechanism with enter silk and take turns and be connected, described transmission mechanism comprises with motor shaft coaxially by the driving wheel entering a driven by motor and rotate, described driving wheel engages with driven pulley, described driven pulley with enter a wheel shaft to connecting.
4. accumulator terminal welding gun as claimed in claim 2, is characterized in that: described wire leading pipe is an arc pipe, is provided with two the semicircle gap being respectively used to be installed into silk wheel and pinch wheels in the middle part of it.
5. accumulator terminal welding gun as claimed in claim 2, is characterized in that: described pinch wheels is connected with and executes stressed clamp arm to it, the other end of described clamp arm with it is executed to stressed spring and is connected.
6. accumulator terminal welding gun as claimed in claim 1, it is characterized in that: the lower end of described solder horn is provided with poly-tin cave, described poly-tin cave is communicated with by cartridge fuse with fuse mouth.
7. accumulator terminal welding gun as claimed in claim 6, is characterized in that: described poly-tin cave is a convex structure.
8. accumulator terminal welding gun as claimed in claim 2, is characterized in that: described in enter a motor rack-mount, described in enter a switch, controller is arranged in handle.
9. the accumulator terminal welding gun as described in one of claim 1 ~ 8, is characterized in that: the outside of described welding gun body is provided with guard shield.
10. accumulator terminal welding gun as claimed in claim 9, is characterized in that: described controller be also connected with the power switch that is arranged on handle outer surface and enter a volume adjustment switch, power switch is circumscribed with power line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510014524.0A CN104646786A (en) | 2014-12-23 | 2015-01-12 | Storage battery terminal welding gun |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2014208257531 | 2014-12-23 | ||
| CN201420825753 | 2014-12-23 | ||
| CN201510014524.0A CN104646786A (en) | 2014-12-23 | 2015-01-12 | Storage battery terminal welding gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104646786A true CN104646786A (en) | 2015-05-27 |
Family
ID=53238703
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510014524.0A Pending CN104646786A (en) | 2014-12-23 | 2015-01-12 | Storage battery terminal welding gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104646786A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442918B (en) * | 2017-08-18 | 2018-04-10 | 浙江金麦特自动化系统有限公司 | A kind of welding gun of high-frequency welding sensing pipette tips and the application pipette tips |
| CN110480114A (en) * | 2019-08-15 | 2019-11-22 | 东莞市卡萨帝电子科技有限公司 | Automatic tin soldering send tin system |
| CN111283296A (en) * | 2020-04-16 | 2020-06-16 | 靳钧 | Welding device with adjusting function for welding electronic components |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85203299U (en) * | 1985-07-29 | 1986-07-30 | 浙江省鄞县试验机厂 | Electric soldering iron with soldering tin |
| CN86103444A (en) * | 1986-05-15 | 1987-11-25 | 葛家瑜 | Semi-automatic electric iron |
| US4932581A (en) * | 1987-08-17 | 1990-06-12 | Robert Bosch Gmbh | Method of and device for metering a solder material in a soldering device |
| CN102186617A (en) * | 2008-10-22 | 2011-09-14 | 林肯环球股份有限公司 | Semi-automatic arc brazing device with feeding control device |
| CN203316877U (en) * | 2013-06-18 | 2013-12-04 | 四川九洲电器集团有限责任公司 | Automatic tin extracting device |
| CN103752979A (en) * | 2014-01-27 | 2014-04-30 | 惠涌 | Precision spot welder |
-
2015
- 2015-01-12 CN CN201510014524.0A patent/CN104646786A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85203299U (en) * | 1985-07-29 | 1986-07-30 | 浙江省鄞县试验机厂 | Electric soldering iron with soldering tin |
| CN86103444A (en) * | 1986-05-15 | 1987-11-25 | 葛家瑜 | Semi-automatic electric iron |
| US4932581A (en) * | 1987-08-17 | 1990-06-12 | Robert Bosch Gmbh | Method of and device for metering a solder material in a soldering device |
| CN102186617A (en) * | 2008-10-22 | 2011-09-14 | 林肯环球股份有限公司 | Semi-automatic arc brazing device with feeding control device |
| CN203316877U (en) * | 2013-06-18 | 2013-12-04 | 四川九洲电器集团有限责任公司 | Automatic tin extracting device |
| CN103752979A (en) * | 2014-01-27 | 2014-04-30 | 惠涌 | Precision spot welder |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442918B (en) * | 2017-08-18 | 2018-04-10 | 浙江金麦特自动化系统有限公司 | A kind of welding gun of high-frequency welding sensing pipette tips and the application pipette tips |
| CN110480114A (en) * | 2019-08-15 | 2019-11-22 | 东莞市卡萨帝电子科技有限公司 | Automatic tin soldering send tin system |
| CN111283296A (en) * | 2020-04-16 | 2020-06-16 | 靳钧 | Welding device with adjusting function for welding electronic components |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150527 |
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| RJ01 | Rejection of invention patent application after publication |