CN104633896A - Panel, manufacturing method of panel and air conditioner with panel - Google Patents

Panel, manufacturing method of panel and air conditioner with panel Download PDF

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Publication number
CN104633896A
CN104633896A CN201310574640.9A CN201310574640A CN104633896A CN 104633896 A CN104633896 A CN 104633896A CN 201310574640 A CN201310574640 A CN 201310574640A CN 104633896 A CN104633896 A CN 104633896A
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CN
China
Prior art keywords
panel
embedded body
protrusion
top layer
embedded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310574640.9A
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Chinese (zh)
Other versions
CN104633896B (en
Inventor
张辉
吴欢龙
黄坚
孟智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201310574640.9A priority Critical patent/CN104633896B/en
Publication of CN104633896A publication Critical patent/CN104633896A/en
Application granted granted Critical
Publication of CN104633896B publication Critical patent/CN104633896B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688Coating articles provided with a decoration

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a panel, a manufacturing method of the panel and an air conditioner with the panel. Inserts are arranged in the panel. Multiple art works rich in colors and patterns or the inserts such as animal and plant specimens are embedded in the panel injection molding process, the problems that an existing panel is insufficient in pattern reality sense and stereoscopic sense, poor in dynamic artistic effect and monotonous in pattern color are solved, and the panel is glaring in color seen from the appearance and vivid, and achieves the pursuit of customers for beauty.

Description

Panel, its manufacture method and there is the air conditioner of this panel
Technical field
The present invention relates to injection molding technology field, in particular to a kind of panel, its manufacture method and the air conditioner with this panel.
Background technology
Air-conditioner generally includes indoor set and off-premises station, and the panel of indoor set adopts Shooting Technique to make usually, injects the panel that raw material forms integrative-structure in injection mold.Mould for the formation of panel generally includes the front mold and rear mold that fit together, front mold is for the formation of panel top layer, and rear mold is for the formation of the claw of panel bottom and correspondence, in order to strengthen the appearance of panel, usually in front mold, overlay film is posted, inject raw material by the injection hole of rear mold and form panel, after panel injection moulding is formed, form plane pattern at the front surface of panel.
Except the generation type of above-mentioned pattern, existing panel can also adopt surface to paste the techniques such as PC or PMMA, in-mold transfer printing, surface spraying and make, and the panel that these techniques are made is single sheathing, the following shortcoming of ubiquity:
1, the parts that the panel needs that PC or PMMA is pasted on surface split are more, and technique is more loaded down with trivial details, and globality is not strong, and PC or PMMA pasted through after a period of time can easily broken, get rusty, be out of shape, easily dirty and matt, moisture resistance is poor, and modification effect is not lasting, thus affects attractive in appearance;
2, the fascia color made of the technique such as in-mould injection, in-mold transfer printing, surface spraying is more dull, display effect is also more dull, lacks sight, in addition texture and the effect such as three-dimensional not strong yet.
Therefore, how to provide a kind of third dimension strong and the trend that kinetic art is effective, the coloury panel of color pattern becomes development at present.
Summary of the invention
The present invention aims to provide a kind of panel, its manufacture method and has the air conditioner of this panel, and this panel pattern is life-like, third dimension is strong, kinetic art is effective and pattern color enriches.
To achieve these goals, according to an aspect of the present invention, provide a kind of panel, in this panel, be provided with embedded body.
Further, panel is integrated moulding.
Further, panel comprises protrusion, and shape and the embedded body shape of protrusion are suitable.
Further, protrusion is transparent configuration.
Further, panel comprises the panel top layer towards the panel bottom of air-conditioner inside and all environment toward the outside.
Further, panel top layer is provided with protrusion, and shape and the embedded body shape of protrusion are suitable.
Further, panel top layer is Transparent Parts, and embedded body is arranged between panel bottom and panel top layer.
Further, the surface of embedded body has heat insulating coat or heat insulation plastic cement interlayer.
According to a further aspect in the invention, provide a kind of manufacture method of panel, comprise the following steps: S1, embedded body is arranged in panel forming mould; And S2, injection mo(u)lding, obtain the panel with embedded body.
Further, also comprised before step S1 and heat insulation process is carried out to embedded body make the surface of embedded body have the step of heat insulating coat or heat insulation plastic cement interlayer.
According to another aspect of the invention, provide a kind of air conditioner, comprise body and panel, this panel is any one panel above-mentioned.
Apply technical scheme of the present invention, by means of only embedding the embedded bodies such as the abundant art work of some design and colors or animal and plant sample in the process of injection molding panel, solve the problem of the pattern sense of reality and third dimension shortcoming, kinetic art weak effect and the pattern color dullness occurred in existing panel, the panel of the side provided by the present invention color that gets on from the appearance is dazzling, life-like, meet the pursuit of consumer to U.S..
Accompanying drawing explanation
The Figure of description forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows the exploded view with the panel of transparent surface layer according to a kind of exemplary embodiments of the present invention; And
Fig. 2 shows view when embedded body being inserted injection mo(u)lding in mould.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
Its pattern of panel commercially available at present and color more dull, the more important thing is that third dimension is very poor, without any true and dynamic effect, in order to solve the problem, the invention provides a kind of panel, as shown in Figure 1, in this panel, be provided with embedded body 10.The present invention, by means of only embedding the embedded bodies such as the abundant art work of some design and colors or animal and plant sample in the process of injection molding panel, solves the problem of the pattern sense of reality and third dimension shortcoming, kinetic art weak effect and the pattern color dullness occurred in existing panel.The panel of the side provided by the present invention color that gets on from the appearance is dazzling, life-like, meets the pursuit of consumer to U.S..
Preferably, panel is integrated moulding.According to the demand of client, the embedded body 10 of different pattern is fixed on desired position in the process of injection moulding, then integrated injection molding, obtains pattern color truer, life-like, the three-dimensional and better panel of dynamic effect.
The mode wherein arranged in the panel by embedded body 10 is more, and in order to from seeing the face with three-dimensional pattern effect in appearance, the present invention preferably arranges protrusion on panel, and shape and embedded body 10 shape of protrusion are suitable.Further preferably, protrusion is transparent configuration, can see real embedded body like this from outward appearance, enhances the true of panel and dynamic effect.
According to another kind of preferred embodiment of the present invention, panel comprises the panel top layer 30 towards the panel bottom 20 of air-conditioner inside and all environment toward the outside.Except the mode that protrusion is set on panel make embedded body 10 life-like show except, also panel top layer 30 can be set to Transparent Parts, such embedded body 10, between panel bottom 20 and panel top layer 30, finally obtains three-dimensional art panel true, dynamic and attractive in appearance.Fig. 1 shows the structural representation that panel top layer 30 is Transparent Parts.
Preferably, embedded body 10 be selected from the art work, zoological specimens and plant specimen one or more, wherein the art work comprises calligraphy and painting, tattooing, porcelain etc. and has beautiful pattern and the article of color, the preferred above-mentioned embedded body 10 of the present invention but be not limited thereto, makes panel have beautiful effect as long as be embedded in panel.High temperature, high pressure and molecular chemical reaction in injection molding process can be resisted to make embedded body 10, embedded body 10 is avoided to be twisted crimp, ensure that the integrity of embedded body 10 in panel finished product, preferably heat insulating coat or heat insulation plastic cement interlayer are set on the surface of embedded body 10.Wherein heat insulating coat and heatpiston's interlayer all transparent, make people can be clear that color and the pattern of embedded body 10.
Heat insulating coat is employing high temperature resistant (higher than 1500 DEG C) and the high-temperature resistant coating (such as aerogel blanket) that thermal conductivity factor is 0.06w/m*k is made, and it not only plays the effect of heat-insulation and heat-preservation, can also play anti-oxidation, antiseptic effect preferably.These high-temperature resistant coatings can be sprayed on the surface of the embedded bodies 10 such as glass, pottery, metal at normal temperatures, low temperature drying or normal temperature self-drying, the heat insulating coat of formation and the adhesive force on embedded body 10 surface very good, and hard wear resistant damage resistant, not ftracture.The coating thickness of heat insulating coat can be selected as required, the heat insulating coat sprayed as needed is thicker, then first can be coated with one deck, thickness can be controlled in 1 ~ 2mm, then after low temperature about 80 DEG C or normal temperature finish-drying, continue the construction spraying second layer, third layer etc., use under just can entering the condition of high temperature after waiting its finish-drying.
Heat insulation plastic cement interlayer mainly adopts exotic material to make, this exotic material is a kind of component inorganic coating, heatproof amplitude is at-80 ~ 1800 DEG C, thermal conductivity factor is 0.03W/m.K, heat radiation and the heat by conduction of high temp objects and cryogenic object can be suppressed, the heat of 70% can be kept not lose for high temp objects.
In the present invention, counter plate bottom 20 does not have particular/special requirement, can be set to Transparent Parts or opaque member.The material on general panel top layer 30 adopts PMMA or glass.Adopt the panel top layer 30 of above-mentioned material can the externally visibly shape of insert 10 and structure, panel can be embodied solid image that insert 10 brings and lifelike appearance.In addition, the thickness on counter plate bottom 20 of the present invention and panel top layer 30 is too much requirement, as long as embedded body 10 can be embedded in it and not affect apparent visual effect.
According to a further aspect in the invention, additionally provide a kind of manufacture method of panel, comprise the following steps: S1, embedded body 10 is arranged in panel forming mould; And S2, injection mo(u)lding, obtain the panel with embedded body 10.Injection mo(u)lding of the present invention is conventional injection molding process, utilize many material of Shooting Technique, polychrome or many things forming technique, in injection molding process, some embedded bodies such as handicraft or animal or plant specimen 10 are embedded the panel obtaining there is lifelike space pattern.
Consider that some arts work such as pottery or metal device etc. can be high temperature resistant, can directly be embedded in panel in the process of injection moulding, but also have some arts work as calligraphy and painting, tattooing or animal and plant sample, easily damaged in high-temperature injection process, in order to obtain complete and lifelike embedded body 10 in final panel finished product, preferably, also comprised before step S1 and heat insulation process is carried out to embedded body 10 make the surface of embedded body 10 have the step of heat insulating coat or heat insulation plastic cement interlayer.Make embedded body 10 from infringement in injection moulding process, its integrality can be preserved by surface treatment.
In injection moulding process, position skew can be there is not in order to make embedded body 10, as shown in Figure 2, embedded body 10 is fixed in the space of mould 40 by manipulator 50 by the present invention in advance, then injection moulding liquid is filled, manipulator shifts out mould afterwards, embedded body 10 stays in a mold, through steps such as pressurize, cooling and the demouldings, obtains the panel with embedded body 10.
According to another aspect of the invention, present invention also offers a kind of air conditioner, comprise body and panel, wherein panel is any one panel above-mentioned.
From above description, can find out, present invention achieves following technique effect: by means of only embedding the embedded bodies such as the abundant art work of some design and colors or animal and plant sample in the process of injection molding panel, solve the problem of the pattern sense of reality and third dimension shortcoming, kinetic art weak effect and the pattern color dullness occurred in existing panel, the panel of the side provided by the present invention color that gets on from the appearance is dazzling, life-like, meet the pursuit of consumer to U.S..
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (11)

1. a panel, is characterized in that, is provided with embedded body (10) in described panel.
2. panel according to claim 1, is characterized in that, described panel is integrated moulding.
3. panel according to claim 2, is characterized in that, described panel comprises protrusion, the shape of described protrusion and embedded body (10) shape suitable.
4. panel according to claim 3, is characterized in that, described protrusion is transparent configuration.
5. panel according to claim 1, is characterized in that, described panel comprises the panel top layer (30) towards the panel bottom (20) of air-conditioner inside and all environment toward the outside.
6. panel according to claim 5, is characterized in that, described panel top layer (30) is provided with protrusion, the shape of described protrusion and embedded body (30) shape suitable.
7. panel according to claim 5, is characterized in that, described panel top layer (30) is Transparent Parts, and described embedded body (10) is arranged between described panel bottom (20) and described panel top layer (30).
8. panel according to any one of claim 1 to 7, is characterized in that, the surface of described embedded body (10) has heat insulating coat or heat insulation plastic cement interlayer.
9. a manufacture method for panel, is characterized in that, comprises the following steps:
S1, embedded body (10) is arranged in panel forming mould; And
S2, injection mo(u)lding, obtain the panel with described embedded body (10).
10. manufacture method according to claim 9, is characterized in that, also comprises carrying out heat insulation process to described embedded body (10) and making the surface of described embedded body (10) have the step of heat insulating coat or heat insulation plastic cement interlayer before step S1.
11. 1 kinds of air conditioners, comprise body and panel, it is characterized in that, the panel of described panel according to any one of claim 1 to 8.
CN201310574640.9A 2013-11-15 2013-11-15 Panel, its manufacture method and the air conditioner with the panel Active CN104633896B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310574640.9A CN104633896B (en) 2013-11-15 2013-11-15 Panel, its manufacture method and the air conditioner with the panel

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Application Number Priority Date Filing Date Title
CN201310574640.9A CN104633896B (en) 2013-11-15 2013-11-15 Panel, its manufacture method and the air conditioner with the panel

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CN104633896B CN104633896B (en) 2018-04-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106468473A (en) * 2016-09-06 2017-03-01 珠海格力电器股份有限公司 The processing method of air-conditioning panel, air-conditioning and this air-conditioning panel
WO2022188424A1 (en) * 2021-03-12 2022-09-15 青岛海尔空调器有限总公司 Air conditioner guide plate and air conditioner

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6475424B1 (en) * 1998-05-14 2002-11-05 Cambridge Industries, Inc. Multi-process molding method and article produced by same
JP2003103561A (en) * 2001-09-28 2003-04-09 Toto Ltd Thermoplastic elastomer molded article, manufacturing method therefor, and exposed component of toilet seat using thermoplastic elastomer or of toilet seat for washing private part of human body using the same
CN202835723U (en) * 2012-09-18 2013-03-27 青岛海尔模具有限公司 Face plate and air conditioner indoor unit comprising the same
CN202911434U (en) * 2012-10-29 2013-05-01 杭州凯克电子有限公司 In-mold decoration panel
CN203622753U (en) * 2013-11-15 2014-06-04 珠海格力电器股份有限公司 Panel and air conditioner with same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6475424B1 (en) * 1998-05-14 2002-11-05 Cambridge Industries, Inc. Multi-process molding method and article produced by same
JP2003103561A (en) * 2001-09-28 2003-04-09 Toto Ltd Thermoplastic elastomer molded article, manufacturing method therefor, and exposed component of toilet seat using thermoplastic elastomer or of toilet seat for washing private part of human body using the same
CN202835723U (en) * 2012-09-18 2013-03-27 青岛海尔模具有限公司 Face plate and air conditioner indoor unit comprising the same
CN202911434U (en) * 2012-10-29 2013-05-01 杭州凯克电子有限公司 In-mold decoration panel
CN203622753U (en) * 2013-11-15 2014-06-04 珠海格力电器股份有限公司 Panel and air conditioner with same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106468473A (en) * 2016-09-06 2017-03-01 珠海格力电器股份有限公司 The processing method of air-conditioning panel, air-conditioning and this air-conditioning panel
WO2022188424A1 (en) * 2021-03-12 2022-09-15 青岛海尔空调器有限总公司 Air conditioner guide plate and air conditioner

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