CN104630983A - Flower shape chain block arrangement technology of double-needle bar knitting machine, as well as guide bar shogging mechanism - Google Patents
Flower shape chain block arrangement technology of double-needle bar knitting machine, as well as guide bar shogging mechanism Download PDFInfo
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- CN104630983A CN104630983A CN201510106335.6A CN201510106335A CN104630983A CN 104630983 A CN104630983 A CN 104630983A CN 201510106335 A CN201510106335 A CN 201510106335A CN 104630983 A CN104630983 A CN 104630983A
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Abstract
The invention discloses a flower shape chain block arrangement technology of double-needle bar knitting machine. A 8:1 six-row flower chain arrangement mode is adopted aiming at a complete texture eight-course technology: for the 8:1 arrangement mode, 48 pattern chain blocks are included and wrap a pattern chain disc by a circle, and six flower type chain blocks are needed to knit one course. The invention further discloses a guide bar shogging mechanism, which comprises a worm gear, a transmission gear, the pattern chain disc and a push rod; the pattern chain disc is driven to rotate by the worm gear through the transmission gear, grooves are formed in the edge of the pattern chain disc and used for fixing 48 pattern chain blocks, the 48 pattern chain blocks are included and wrap a pattern chain disc by a circle, a guide bar is shogged under the action of the pattern chain blocks and the push rod when the pattern chain disc is rotating, and the height difference between the pattern chain blocks is equal to the shogging distance. The machine is not required for lengthening and the knitting is more smooth and successful, the productivity can be increased by 20%, and the quality of gray fabrics and the production efficiency can also be increased.
Description
Technical field
The present invention relates to double rib warp loom field, particularly relate to a kind of colored shape chain block arrangement technique and guide bar shogging mechanism thereof of double rib warp loom.
Background technology
In the technological design of tricot, the line number of each complete organization directly determines the length of pattern chain, and in the process through compiling production, pattern chain length is one of key factor affecting braiding speed, because KARLMAYER-RDPJ7/1 type, robust and sturdy imperial frame GE296H7EBC type, Changde frame RD7N type machine decorative pattern chain drum are all one week coated 48 colored shape chain blocks.
At two-needle bar in netting cloth is produced, we often can encounter the technique interchange issues of 8:1 and 12:1, and current 12:1 four-stroke pattern chain permutation technology is:
GB1:1-0-1-1/1-2-1-1/1-0-1-1/1-2-2-2/3-4-3-3/3-2-3-3/3-4-3-3/3-2-2-2//mono-wears three skies
GB2:3-4-3-3/3-2-3-3/3-4-3-3/3-2-2-2/1-0-1-1/1-2-1-1/1-0-1-1/1-2-2-2//mono-wears three skies
GB3:1-0-1-1/3-4-3-3/1-0-1-1/3-4-4-4/5-6-5-5/3-2-3-3/5-6-5-5/3-2-2-2//mono-wears three skies
GB4:5-6-5-5/3-2-3-3/5-6-5-5/3-2-2-2/1-0-1-1/3-4-3-3/1-0-1-1/3-4-4-4//mono-wears three skies
The arrangement mode of this 12:1, a complete organization is 32 chain blocks, and because it wraps up decorative pattern chain drum one week not, must carry out lengthening with two complete organizations could complete braiding smoothly.And the volume pattern chain block after lengthening directly has influence on braiding speed in actual braiding process, be unfavorable for that machine raises speed.
If previous technique uses 8:1 cam bulk production volume production, need change now a base fabric and single thread technique constant, sometimes even do not need to change base fabric raw material, the technique of a face cloth complete organization 8 line, the flower pattern cam of our not this technique again.Generally, we can organize the floral disc on machine and all disassemble, comprise the timing belt pulley of 8:1, change the belt pulley of decorative pattern chain drum and 12:1, which not only adds a large amount of and numerous and diverse work, also easily cause equipment to injure and need to readjust the traversing time of machine, because decorative pattern chain drum one week is coated 48 pieces of chain blocks, new technology complete organization is 32 pieces of chain blocks, lengthening is needed to be two complete organizations 64 pieces, such production medium chain block produces shake unavoidably, and machine speed can be affected naturally.If due to skilled worker's quality, the traversing time is adjusted and occurs trickle error or decorative pattern Block chamfer precision not, also there will be a large amount of residual defective product grey cloths, and this error there is no enough industry experience to be difficult to find failure cause.
Summary of the invention
The object of the invention is to solve the problems of the technologies described above, a kind of colored shape chain block arrangement technique and the guide bar shogging mechanism thereof that adopt the double rib warp loom of new arrangement mode are provided.
To achieve these goals, the technical solution used in the present invention is:
A colored shape chain block arrangement technique for double rib warp loom, for the technique of a complete organization eight lines, adopts 8:1 six stroke pattern chain arrangement mode:
GB1:1-1-0-0-0-0/1-1-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2//
GB2:3-3-4-4-4-4/3-3-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2//
GB3:1-1-0-0-0-0/3-3-4-4-4-4/1-1-0-0-0-0/3-3-4-4-4-4/5-5-6-6-6-6/3-3-2-2-2-2/5-5-6-6-6-6/3-3-2-2-2-2//
GB4:5-5-6-6-6-6/3-3-2-2-2-2/5-5-6-6-6-6/3-3-2-2-2-2/1-1-0-0-0-0/3-3-4-4-4-4/1-1-0-0-0-0/3-3-4-4-4-4//
The arrangement mode of described 8:1, is made up of 48 decorative pattern chain blocks, and parcel decorative pattern chain drum one week, weaving a line needs six colored shape chain blocks of passing by.
Wherein, when coordinating GB5, GB6, GB7 tri-sley bar use, adopt 8:1 six stroke pattern chain arrangement mode simultaneously:
GB5:1-1-0-0-1-2/2-2-3-3-2-1//wool yarn, completely to wear
GB6:2-2-2-1-1-0/1-1-1-1-1-2//base fabric, completely to wear
GB7:1-1-1-2-2-3/2-2-2-1-1-0//base fabric, completely to wear
The arrangement mode of described 8:1, is made up of 48 decorative pattern chain blocks, and parcel decorative pattern chain drum one week, weaving a line needs six colored shape chain blocks of passing by.
In order to realize foregoing invention object, another technical scheme that invention adopts is:
A guide bar shogging mechanism for double rib warp loom, comprises turbine, travelling gear, decorative pattern chain drum and push rod;
Described decorative pattern chain plate edge is provided with groove, and for fixing decorative pattern chain block, described decorative pattern chain block has 48, parcel decorative pattern chain drum one week, composition 8:1 six stroke pattern chain arrangement mode;
The decorative pattern chain block of 48 certain profiles and size is concatenated into decorative pattern chain by the requirement of knitted fabric tissue, and make guide bar shogging by the effect of decorative pattern chain block and push rod when described decorative pattern chain rotates, the difference in height between described decorative pattern chain block equals traversing distance;
Described decorative pattern chain drum to be driven by travelling gear by turbine and rotates, and itself and 12:1 four-stroke pattern chain arrangement mode are passed by six decorative pattern chain blocks in same time.When 8:1 arrangement mode, every line is passed by six decorative pattern chain blocks, and four each and every one decorative pattern chain blocks are walked in 12:1 arrangement, in order to six chain blocks of passing by same time just must make decorative pattern chain drum rotate come sooner.
Wherein, described travelling gear comprises the gear of two different sizes, and be respectively the A48 gear of 48 teeth and the B32 gear of 32 teeth, described A48 gear is driving wheel, described B32 gear is follower, and it is 1.5:1 that described A48 gear and B32 gear form its rotation ratio.
It is 1:1 that the driven wheel of 12:1 arrangement forms its rotation ratio by the gear that A40 and B40 two is identical; It is 1.5:1 that the driven wheel of 8:1 arrangement forms its rotation ratio by the gear that A48 and B32 two is not identical; Driving wheel strengthens, and follower reduces the turbine worm gearratio changing decorative pattern chain drum.
Beneficial effect of the present invention is: the arrangement mode of this 8:1, be made up of 48 decorative pattern chain blocks, just wrap up decorative pattern chain drum one week, without the need to lengthening (techniques mainly for 8 lines of a complete organization), machine braiding more steadily smoothly, can promote production capacity 20%, grey quality and production efficiency are improved thereupon.If the technique on machine is 8:1 technical cutter body, base fabric technique does not need to change, so we can when base fabric and wool yarn technique constant, only change face cloth technique tissue just passable, reduce artificial risk of equipment damage.
Accompanying drawing explanation
Fig. 1 is the structural representation of guide bar shogging mechanism in the embodiment of the present invention.
Label declaration:
1, turbine;
2, travelling gear; 21:A48 gear; 22:B32 gear;
3, decorative pattern chain drum; 31: decorative pattern chain block;
4, push rod.
Detailed description of the invention
By describing technology contents of the present invention, structural feature in detail, realized object and effect, accompanying drawing is coordinated to be explained in detail below in conjunction with embodiment.
line: refer to process knitting needle completing next time the action of a pad yarn.
stroke: the decorative pattern chain block number that the action of a pad yarn is passed by, four-stroke is exactly that four pieces of decorative pattern chain blocks complete a braid movement, and six strokes are that six pieces of decorative pattern chain blocks complete a braid movement.
See also Fig. 1, as shown in the figure, the guide bar shogging mechanism of double rib warp loom of the present invention, comprises turbine 1, travelling gear 2, decorative pattern chain drum 3 and push rod 4; Described decorative pattern chain drum 3 edge is provided with groove, and for fixing decorative pattern chain block 31, described decorative pattern chain block 31 has 48, parcel decorative pattern chain drum 3 one weeks, composition 8:1 six stroke pattern chain arrangement mode; The decorative pattern chain block 31 of 48 certain profiles and size is concatenated into decorative pattern chain by the requirement of knitted fabric tissue, described decorative pattern chain makes guide bar shogging by the effect of decorative pattern chain block 31 and push rod 4 when rotating, and the difference in height between described decorative pattern chain block 31 equals traversing distance; Described decorative pattern chain drum 3 by travelling gear 2 driven rotary, and makes itself and 12:1 four-stroke pattern chain arrangement mode pass by same time six decorative pattern chain blocks 31 by turbine 1.When 8:1 arrangement mode, every line is passed by six decorative pattern chain blocks, and four each and every one decorative pattern chain blocks are walked in 12:1 arrangement, in order to six chain blocks of passing by same time just must make decorative pattern chain drum 3 rotate come sooner.
The travelling gear 2 that supporting decorative pattern chain drum 3 drives comprises the gear of two different sizes, be respectively the A48 gear 21 of 48 teeth and the B32 gear 22 of 32 teeth, described A48 gear 21 is driving wheel, described B32 gear 22 is follower, and it is 1.5:1 that described A48 gear 21 forms its rotation ratio with B32 gear 22.Thisly do not lengthen aligning method, the author uses many times, very safe and effective, and the technical staff of relevant station applies in process of production, to reach the object of enhancing productivity.
Before arrangement 8:1 chain block, first to determine that machine shaft rotates 360 degree of decorative pattern chain block numbers of passing by, namely weave a line and need how many decorative pattern chain blocks of passing by, enclose parcel chain block number 48 divided by proportional numbers 8 with decorative pattern chain drum one, show that a braiding line needs six pieces of chain blocks.Decorative pattern chain drum supporting with it drives travelling gear to be A48, B32 gear, and like this without the need to lengthening, a complete organization is just 48 pieces of chain blocks, and machine run is steadily reliable, is very beneficial for improving braiding speed.For the technique of a complete organization eight lines, adopt 8:1 six stroke pattern chain arrangement mode:
GB1:1-1-0-0-0-0/1-1-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2//
GB2:3-3-4-4-4-4/3-3-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2//
GB3:1-1-0-0-0-0/3-3-4-4-4-4/1-1-0-0-0-0/3-3-4-4-4-4/5-5-6-6-6-6/3-3-2-2-2-2/5-5-6-6-6-6/3-3-2-2-2-2//
GB4:5-5-6-6-6-6/3-3-2-2-2-2/5-5-6-6-6-6/3-3-2-2-2-2/1-1-0-0-0-0/3-3-4-4-4-4/1-1-0-0-0-0/3-3-4-4-4-4//
The arrangement mode of described 8:1, is made up of 48 decorative pattern chain blocks, and parcel decorative pattern chain drum one week, weaving a line needs six colored shape chain blocks of passing by.
Wherein, when coordinating GB5, GB6, GB7 tri-sley bar use, adopt 8:1 six stroke pattern chain arrangement mode simultaneously:
GB5:1-1-0-0-1-2/2-2-3-3-2-1//wool yarn, completely to wear
GB6:2-2-2-1-1-0/1-1-1-1-1-2//base fabric, completely to wear
GB7:1-1-1-2-2-3/2-2-2-1-1-0//base fabric, completely to wear
The arrangement mode of described 8:1, is made up of 48 decorative pattern chain blocks, and parcel decorative pattern chain drum one week, weaving a line needs six colored shape chain blocks of passing by.
The arrangement mode of this 8:1, be made up of 48 decorative pattern chain blocks, just wrap up decorative pattern chain drum one week, without the need to lengthening (techniques mainly for 8 lines of a complete organization), machine braiding more steadily smoothly, can promote production capacity 20%, grey quality and production efficiency are improved thereupon.If the technique on machine is 8:1 technical cutter body, base fabric technique does not need to change, so we can when base fabric and wool yarn technique constant, only change face cloth technique tissue just passable, reduce artificial risk of equipment damage.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (4)
1. a colored shape chain block arrangement technique for double rib warp loom, is characterized in that, for the technique of a complete organization eight lines, adopts 8:1 six stroke pattern chain arrangement mode:
GB1:1-1-0-0-0-0/1-1-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2//
GB2:3-3-4-4-4-4/3-3-2-2-2-2/3-3-4-4-4-4/3-3-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2/1-1-0-0-0-0/1-1-2-2-2-2//
GB3:1-1-0-0-0-0/3-3-4-4-4-4/1-1-0-0-0-0/3-3-4-4-4-4/5-5-6-6-6-6/3-3-2-2-2-2/5-5-6-6-6-6/3-3-2-2-2-2//
GB4:5-5-6-6-6-6/3-3-2-2-2-2/5-5-6-6-6-6/3-3-2-2-2-2/1-1-0-0-0-0/3-3-4-4-4-4/1-1-0-0-0-0/3-3-4-4-4-4//
The arrangement mode of described 8:1, is made up of 48 decorative pattern chain blocks, and parcel decorative pattern chain drum one week, weaving a line needs six colored shape chain blocks of passing by.
2. the colored shape chain block arrangement technique of double rib warp loom according to claim 1, is characterized in that, when coordinating GB5, GB6, GB7 tri-sley bar use, adopts 8:1 six stroke pattern chain arrangement mode simultaneously:
GB5:1-1-0-0-1-2/2-2-3-3-2-1//wool yarn, completely to wear
GB6:2-2-2-1-1-0/1-1-1-1-1-2//base fabric, completely to wear
GB7:1-1-1-2-2-3/2-2-2-1-1-0//base fabric, completely to wear
The arrangement mode of described 8:1, is made up of 48 decorative pattern chain blocks, and parcel decorative pattern chain drum one week, weaving a line needs six colored shape chain blocks of passing by.
3. a guide bar shogging mechanism for double rib warp loom, is characterized in that, comprises turbine, travelling gear, decorative pattern chain drum and push rod;
Described decorative pattern chain plate edge is provided with groove, and for fixing decorative pattern chain block, described decorative pattern chain block has 48, parcel decorative pattern chain drum one week, composition 8:1 six stroke pattern chain arrangement mode;
The decorative pattern chain block of 48 certain profiles and size is concatenated into decorative pattern chain by the requirement of knitted fabric tissue, and make guide bar shogging by the effect of decorative pattern chain block and push rod when described decorative pattern chain rotates, the difference in height between described decorative pattern chain block equals traversing distance;
Described decorative pattern chain drum to be driven by travelling gear by turbine and rotates, and itself and 12:1 four-stroke pattern chain arrangement mode are passed by six decorative pattern chain blocks in same time.
4. the guide bar shogging mechanism of double rib warp loom according to claim 3, it is characterized in that, described travelling gear comprises the gear of two different sizes, be respectively the A48 gear of 48 teeth and the B32 gear of 32 teeth, described A48 gear is driving wheel, described B32 gear is follower, and it is 1.5:1 that described A48 gear and B32 gear form its rotation ratio.
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| CN201510106335.6A CN104630983B (en) | 2015-03-11 | 2015-03-11 | The decorative pattern chain block arrangement technique of a kind of double rib warp loom and guide bar shogging mechanism thereof |
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| CN201510106335.6A CN104630983B (en) | 2015-03-11 | 2015-03-11 | The decorative pattern chain block arrangement technique of a kind of double rib warp loom and guide bar shogging mechanism thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120142A (en) * | 2016-08-30 | 2016-11-16 | 宜兴市华宜针织有限公司 | Cloche transverse-moving mechanism |
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|---|---|---|---|---|
| GB1219790A (en) * | 1967-11-09 | 1971-01-20 | Somarco S A | Guide control means for raschel knitting machine |
| DE3807182A1 (en) * | 1987-10-05 | 1989-04-20 | Textilma Ag | Pattern mechanism on a warp knitting machine |
| EP0448917A1 (en) * | 1990-03-30 | 1991-10-02 | COMEZ S.p.A. | Cam element for the accomplishment of driving chains in knitting machines |
| JPH11350316A (en) * | 1998-06-02 | 1999-12-21 | Fuasutaa:Kk | Random net tulle fabric |
| CN1296093A (en) * | 2000-11-07 | 2001-05-23 | 绍兴经编技术开发研究所 | Changed projectile yarn composite technology for warp-knitted jacquard fabric |
| CN203625613U (en) * | 2013-11-06 | 2014-06-04 | 浙江宏锋经纬编有限公司 | Transverse guide bar moving mechanism for warp knitting machine |
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2015
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Patent Citations (6)
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|---|---|---|---|---|
| GB1219790A (en) * | 1967-11-09 | 1971-01-20 | Somarco S A | Guide control means for raschel knitting machine |
| DE3807182A1 (en) * | 1987-10-05 | 1989-04-20 | Textilma Ag | Pattern mechanism on a warp knitting machine |
| EP0448917A1 (en) * | 1990-03-30 | 1991-10-02 | COMEZ S.p.A. | Cam element for the accomplishment of driving chains in knitting machines |
| JPH11350316A (en) * | 1998-06-02 | 1999-12-21 | Fuasutaa:Kk | Random net tulle fabric |
| CN1296093A (en) * | 2000-11-07 | 2001-05-23 | 绍兴经编技术开发研究所 | Changed projectile yarn composite technology for warp-knitted jacquard fabric |
| CN203625613U (en) * | 2013-11-06 | 2014-06-04 | 浙江宏锋经纬编有限公司 | Transverse guide bar moving mechanism for warp knitting machine |
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| 宗平生等: "《高速及双针床经编机的构造调整和使用》", 28 February 1993, 纺织工业出版社 * |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120142A (en) * | 2016-08-30 | 2016-11-16 | 宜兴市华宜针织有限公司 | Cloche transverse-moving mechanism |
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| CN104630983B (en) | 2016-11-09 |
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