CN104629619A - Anti-scaling and drag-reducing coating for oil pipeline inner walls and preparation method thereof - Google Patents

Anti-scaling and drag-reducing coating for oil pipeline inner walls and preparation method thereof Download PDF

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Publication number
CN104629619A
CN104629619A CN201510056273.2A CN201510056273A CN104629619A CN 104629619 A CN104629619 A CN 104629619A CN 201510056273 A CN201510056273 A CN 201510056273A CN 104629619 A CN104629619 A CN 104629619A
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parts
drag
oil pipeline
scale inhibition
agent
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CN104629619B (en
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王宏辉
洪宇
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JIANGSU ZHAOHUI CHEMISTRY Co Ltd
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JIANGSU ZHAOHUI CHEMISTRY Co Ltd
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Abstract

The invention discloses anti-scaling and drag-reducing coating for oil pipeline inner walls and a preparation method thereof. The anti-scaling and drag-reducing coating comprises the following components in parts by weight: 25-35 parts of terminal hydroxyl fluorine-containing linear polysiloxane resin, 10-15 parts of polytetrafluoroethylene micro powder, 0.5-2 parts of leveling agent, 1-3 parts of surfactant, 0.2-1 part of antifoaming agent, 1-3 parts of curing agent and 20-40 parts of solvent. The preparation method comprises the following steps: preparing terminal hydroxyl fluorine-containing linear polysiloxane resin; pre-mixing and dispersing the terminal hydroxyl fluorine-containing linear polysiloxane resin, the polytetrafluoroethylene micro powder, the leveling agent, the surfactant, the antifoaming agent and the solvent, and grinding the mixture in a nanometer grinding machine; and dropwise adding the curing agent, continuously stirring at room temperature after dropwise adding the curing agent, and hermetically storing for use. The anti-scaling and drag-reducing coating disclosed by the invention can be used for improving the durability of the particular drag reducing effect of the coating, inhibiting the deposition of incrustation, and improving the conveying efficiency and reducing the actual operation cost in combination with a liquid pipeline conveying technology, so as to achieve long-term stable and efficient oil transportation.

Description

Oil pipeline inwall scale inhibition anti-drag paint and preparation method thereof
Technical field
The present invention relates to paint field, particularly relate to a kind of oil pipeline inwall scale inhibition anti-drag paint and preparation method thereof.
Background technology
The Drag reduction devices of current domestic oil pipeline, mainly through heating oil product, the way reducing viscosity of crude reduces the resistance to flow of course of conveying.In addition, when in oil product during calcium ions and magnesium ions excessive concentration easily in inner-walls of duct fouling, affect operational throughput, increase resistance.
Such scheme pipeline outer wall needs to increase following measures: (1) installs heating unit, improves oil product temperature; (2) pressurizeed by pressurized pump station oil supply, overcome transporting resistance; (3) lagging material is wrapped up, holding temperature; (4) in crude oil, drop into Scale inhibitors, stop fouling.
Above measure makes fuel transfer system Infrastructure increase input, and safeguards and use cost increase, and, directly consume the energy by the method for heating, be unfavorable for energy-saving and emission-reduction.Strengthening fuel transfer pressure makes the compressive strength of e-quipment and pipe require to improve, and increase input, and safety in operation reduces.Adding of scale inhibition chemical agent, improve running cost, and increasing energy consumption and resource consumption when removing afterwards.
In the coating of domestic and international use, less with the surface energy of fluorocarbon resin paint, but the contact angle of itself and oil is still comparatively large, reduces DeGrain to the resistance in oil product course of conveying.This is also the domestic major cause not having this type of application example why at present.But fluororine-carbon coating is still very significant to preventing the effect of fouling, due to low surface energy, even if dirt can be formed can not be firmly attached to coatingsurface.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of oil pipeline inwall scale inhibition anti-drag paint, by reducing frictional coefficient, reduce transport resistance, improve the persistence of this special drag-reduction effect of coating, suppress the deposition of incrustation scale, improve transport efficiency at cooperation liquid pipe transportation technology simultaneously, reduce actual operation cost, thus realize effective oil transportation steady in a long-term.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of oil pipeline inwall scale inhibition anti-drag paint, it comprises the formula constituent of following weight part:
The fluorine-containing linear silicones resin of terminal hydroxy group 25 ~ 35 parts,
Ptfe micropowder 10 ~ 15 parts,
Flow agent 0.5 ~ 2 part,
1 ~ 3 part, tensio-active agent,
Defoamer 0.2 ~ 1 part,
1 ~ 3 part, solidifying agent,
Solvent 20 ~ 40 parts.
In a preferred embodiment of the present invention, described flow agent is hydroxyl polysiloxane.
In a preferred embodiment of the present invention, described tensio-active agent is non-ionic type fluorochemicals.
In a preferred embodiment of the present invention, described defoamer is the polysiloxane containing hydrophobic particles.
In a preferred embodiment of the present invention, described solidifying agent is isocyanic ester.
In a preferred embodiment of the present invention, described solvent is hydrogen fluorine ether solvents.
In a preferred embodiment of the present invention, the particle diameter of described ptfe micropowder is 50 ~ 200nm.
For solving the problems of the technologies described above, another technical solution used in the present invention is: the preparation method providing a kind of oil pipeline inwall scale inhibition anti-drag paint, comprises the following steps:
(1) the fluorine-containing direct-connected polysiloxane preparation of terminal hydroxy group: take perfluoromethoxy silane according to weight proportion, acetic acid and fluorocarbon resin, first perfluoromethoxy silane is added in container, add acetic acid again, stirring at normal temperature 22 ~ 26h, be warming up to 60 ~ 80 DEG C, then fluorocarbon resin is slowly dripped, constant temperature stirs, 200 ~ 250 DEG C are warming up to after dropwising, constant temperature stirs 7 ~ 9 h, a vacuum is taken out every 1 h, naturally cool to room temperature to add the vitriol oil and continue stirring until normal temperature state, then continue to be warming up to 100 ~ 150 DEG C, collect fugitive constituent, continue stirring until non-volatile point of generation, being cooled to Room-temperature seal preserves stand-by,
(2) formula constituent is taken according to weight proportion;
(3) fluorine-containing for terminal hydroxy group linear silicones resin, ptfe micropowder, flow agent, tensio-active agent, defoamer and solvent premix are disperseed, add nano-level grinder grinding, crossing and sifting out particle diameter is that the material of 100 ~ 500nm is positioned in there-necked flask, and passes into shielding gas protection;
(4) normal temperature slowly drips solidifying agent, completes in 25 ~ 35min, is added dropwise to complete rear room temperature Keep agitation 1h, then closes gas discharging sealing and preserves stand-by.
In a preferred embodiment of the present invention, described shielding gas is carbonic acid gas or nitrogen.
The invention has the beneficial effects as follows: the present invention is by reducing frictional coefficient, reduce transport resistance, improve the persistence of this special drag-reduction effect of coating, suppress the deposition of incrustation scale, improve transport efficiency at cooperation liquid pipe transportation technology simultaneously, reduce actual operation cost, thus realize effective oil transportation steady in a long-term.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is that contact angle experiments figure is dried in the spraying of the embodiment of the present invention 1;
Fig. 2 is that the spraying of the embodiment of the present invention 1 is from stem grafting feeler lab diagram;
Fig. 3 is the stifling oven dry contact angle experiments figure of the embodiment of the present invention 2;
Fig. 4 is the stifling from stem grafting feeler lab diagram of the embodiment of the present invention 2;
Fig. 5 is the electron-microscope scanning figure of the coating of the spraying method of the embodiment of the present invention 3;
Fig. 6 is the electron-microscope scanning figure of the coating of the atomization fumigation of the embodiment of the present invention 3.
Embodiment
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
A kind of oil pipeline inwall scale inhibition anti-drag paint, it comprises the formula constituent of following weight part: the fluorine-containing linear silicones resin of terminal hydroxy group 30 parts, particle diameter is the ptfe micropowder 12 parts of 100nm, TG2050 hydroxyl polysiloxane leveling agents (Ying Chuan Specialty Chemical company) 1 part, F4432 non-ionic type fluorochemical surfactant (3M China Co., Ltd.) 2 parts, N900 is containing the polysiloxane defoamers (Ying Chuan Specialty Chemical company) 0.7 part of hydrophobic particles, N3390 isocyanate curing agent (in Bayer Co., Ltd) 2 parts, 860S hydrogen fluorine ether solvents (Zhong Hua blue sky, Zhejiang polymkeric substance company limited) 30 parts.
Its preparation method specifically comprises the following steps:
(1) the fluorine-containing direct-connected polysiloxane preparation of terminal hydroxy group: take 300 parts, perfluoromethoxy silane according to weight proportion, acetic acid 3 parts and fluorocarbon resin 300 parts, first perfluoromethoxy silane is added in 1000ml there-necked flask, add acetic acid again, stirring at normal temperature 24h, be warming up to 70 DEG C, then fluorocarbon resin is slowly dripped, constant temperature stirs, 220 DEG C are warming up to after dropwising in 120min, constant temperature stirs 8 h, a vacuum is taken out every 1 h, naturally cool to room temperature to add the vitriol oil 0.2 part and continue stirring until normal temperature state, then continue to be warming up to 120 DEG C, install prolong additional and collect fugitive constituent, continue stirring until non-volatile point of generation, being cooled to Room-temperature seal preserves stand-by,
(2) formula constituent is taken according to weight proportion;
(3) by fluorine-containing for terminal hydroxy group linear silicones resin, particle diameter be the ptfe micropowder of 100nm, hydroxyl polysiloxane, non-ionic type fluorochemicals, containing the polysiloxane of hydrophobic particles and the dispersion of hydrogen fluorine ether solvents premix, add nano-level grinder grinding, crossing and sifting out particle diameter is that the material of 100 ~ 500nm is positioned in there-necked flask, and passes into nitrogen protection gas shield;
(4) normal temperature slowly drips isocyanic ester, completes in 30min, is added dropwise to complete rear room temperature Keep agitation 1h, then closes gas discharging sealing and preserves stand-by.
Embodiment 2
A kind of oil pipeline inwall scale inhibition anti-drag paint, it comprises the formula constituent of following weight part: the fluorine-containing linear silicones resin of terminal hydroxy group 25 parts, particle diameter is the ptfe micropowder 10 parts of 200nm, TG2050 hydroxyl polysiloxane leveling agents (Ying Chuan Specialty Chemical company) 0.5 part, F4432 non-ionic type fluorochemical surfactant (3M China Co., Ltd.) 1 part, N900 is containing the polysiloxane defoamers (Ying Chuan Specialty Chemical company) 0.2 part of hydrophobic particles, N3390 isocyanate curing agent (in Bayer Co., Ltd) 1 part, 860S hydrogen fluorine ether solvents (Zhong Hua blue sky, Zhejiang polymkeric substance company limited) 20 parts.
Its preparation method specifically comprises the following steps:
(1) the fluorine-containing direct-connected polysiloxane preparation of terminal hydroxy group: take 300 parts, perfluoromethoxy silane according to weight proportion, acetic acid 3 parts and fluorocarbon resin 300 parts, first perfluoromethoxy silane is added in 1000ml there-necked flask, add acetic acid again, stirring at normal temperature 26h, be warming up to 60 DEG C, then fluorocarbon resin is slowly dripped, constant temperature stirs, 200 DEG C are warming up to after dropwising in 120min, constant temperature stirs 9 h, a vacuum is taken out every 1 h, naturally cool to room temperature to add the vitriol oil 0.2 part and continue stirring until normal temperature state, then continue to be warming up to 150 DEG C, install prolong additional and collect fugitive constituent, continue stirring until non-volatile point of generation, being cooled to Room-temperature seal preserves stand-by,
(2) formula constituent is taken according to weight proportion;
(3) by fluorine-containing for terminal hydroxy group linear silicones resin, particle diameter be the ptfe micropowder of 200nm, hydroxyl polysiloxane, non-ionic type fluorochemicals, containing the polysiloxane of hydrophobic particles and the dispersion of hydrogen fluorine ether solvents premix, add nano-level grinder grinding, crossing and sifting out particle diameter is that the material of 100 ~ 500nm is positioned in there-necked flask, and passes into carbon-dioxide protecting gas shield;
(4) normal temperature slowly drips isocyanic ester, completes in 35min, is added dropwise to complete rear room temperature Keep agitation 1h, then closes gas discharging sealing and preserves stand-by.
Embodiment 3
A kind of oil pipeline inwall scale inhibition anti-drag paint, it comprises the formula constituent of following weight part: the fluorine-containing linear silicones resin of terminal hydroxy group 35 parts, particle diameter is the ptfe micropowder 15 parts of 50nm, TG2050 hydroxyl polysiloxane leveling agents (Ying Chuan Specialty Chemical company) 2 parts, F4432 non-ionic type fluorochemical surfactant (3M China Co., Ltd.) 3 parts, N900 is containing the polysiloxane defoamers (Ying Chuan Specialty Chemical company) 1 part of hydrophobic particles, N3390 isocyanate curing agent (in Bayer Co., Ltd) 3 parts, 860S hydrogen fluorine ether solvents (Zhong Hua blue sky, Zhejiang polymkeric substance company limited) 40 parts.
Its preparation method specifically comprises the following steps:
(1) the fluorine-containing direct-connected polysiloxane preparation of terminal hydroxy group: take 300 parts, perfluoromethoxy silane according to weight proportion, acetic acid 3 parts and fluorocarbon resin 300 parts, first perfluoromethoxy silane is added in 1000ml there-necked flask, add acetic acid again, stirring at normal temperature 22h, be warming up to 80 DEG C, then fluorocarbon resin is slowly dripped, constant temperature stirs, 250 DEG C are warming up to after dropwising in 120min, constant temperature stirs 7 h, a vacuum is taken out every 1 h, naturally cool to room temperature to add the vitriol oil 0.2 part and continue stirring until normal temperature state, then continue to be warming up to 100 DEG C, install prolong additional and collect fugitive constituent, continue stirring until non-volatile point of generation, being cooled to Room-temperature seal preserves stand-by,
(2) formula constituent is taken according to weight proportion;
(3) by fluorine-containing for terminal hydroxy group linear silicones resin, particle diameter be the ptfe micropowder of 50nm, hydroxyl polysiloxane, non-ionic type fluorochemicals, containing the polysiloxane of hydrophobic particles and the dispersion of hydrogen fluorine ether solvents premix, add nano-level grinder grinding, crossing and sifting out particle diameter is that the material of 100 ~ 500nm is positioned in there-necked flask, and passes into nitrogen protection gas shield;
(4) normal temperature slowly drips isocyanic ester, completes in 25min, is added dropwise to complete rear room temperature Keep agitation 1h, then closes gas discharging sealing and preserves stand-by.
Test example
The preparation of coating:
(1) coating prepared by embodiment 1 and embodiment 3 is sprayed one deck under the pressure of 0.6 ~ 0.8MPa, dry film film thickness controls at 35 ~ 40 μm, unsuitable blocked up, and normal temperature self-drying 24 hours is to be measured, dry 1 hour to be measured;
(2) coating prepared by embodiment 2 and embodiment 3 is placed in beaker, be heated to 405 DEG C, the iron plate handled well need be coated with to face down is buckled on beaker, stifling 10 ~ 15min, be as the criterion with surface knot pearl, once find that visible dewdrop stops immediately and painting faced up, to be measured after normal temperature self-drying 24h, dry 1 hour to be measured.
The object of oil transportation drag reduction is to reduce skin friction coefficient, and coefficient is exactly relevant with medium contact area, relative movement between liquid and solid also depends on surface tension, be 18N/m by the surface tension measuring embodiment 1 ~ embodiment 3 coating, and then explain why all embody very high contact angle at water oil.First physical process forms a large amount of nanometer micropores by the spatial configuration of coating in essence and causes water can not enter guarantee liquid interface and be coated with interlayer leaving a part of rarefied air, due to ultralow surface tension can make oil body on surface with very low resistance quickly through, experimental result display tests through the decay of 3 years the contact angle still keeping 150 °, because current domestic in be all phoenix feathers and unicorn horns more than 6 months, the popularization of achievement will be the important topic in the coming years.
Fig. 5 display surface tentacle is all reunited, and be complete spread apart, unimolecular layer can not embody completely, and its effect is slightly poor.
Fig. 6 display surface uniformity, tentacle distribution is consistent, and monomolecular coating is formed, and effects on surface energy tension force reduces synergy.
The present invention is mainly the distribution of the host molecule structure of draft reduction material, common silane, perfluor analog assistant can reduce coating surface tension really to realize drag reduction, but majority has the degree of branching of a large amount of by product and principal product high, effective content is truly not high, and form almost not having of unimolecular layer perfluor base, correlative study is had although domestic, but all can not realize commercialization, and the present invention to be exactly the problem that should solve unimolecular layer realize commercialization is simultaneously worth, by reducing frictional coefficient, reduce transport resistance, improve the persistence of this special drag-reduction effect of coating, suppress the deposition of incrustation scale, improve transport efficiency at cooperation liquid pipe transportation technology simultaneously, reduce actual operation cost, and then realize the new ideas of pipeline corrosion protection.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.

Claims (9)

1. an oil pipeline inwall scale inhibition anti-drag paint, is characterized in that, it comprises the formula constituent of following weight part:
The fluorine-containing linear silicones resin of terminal hydroxy group 25 ~ 35 parts,
Ptfe micropowder 10 ~ 15 parts,
Flow agent 0.5 ~ 2 part,
1 ~ 3 part, tensio-active agent,
Defoamer 0.2 ~ 1 part,
1 ~ 3 part, solidifying agent,
Solvent 20 ~ 40 parts.
2. oil pipeline inwall scale inhibition anti-drag paint according to claim 1, it is characterized in that, described flow agent is hydroxyl polysiloxane.
3. oil pipeline inwall scale inhibition anti-drag paint according to claim 1, it is characterized in that, described tensio-active agent is non-ionic type fluorochemicals.
4. oil pipeline inwall scale inhibition anti-drag paint according to claim 1, is characterized in that, described defoamer is the polysiloxane containing hydrophobic particles.
5. oil pipeline inwall scale inhibition anti-drag paint according to claim 1, it is characterized in that, described solidifying agent is isocyanic ester.
6. oil pipeline inwall scale inhibition anti-drag paint according to claim 1, is characterized in that, described solvent is hydrogen fluorine ether solvents.
7. oil pipeline inwall scale inhibition anti-drag paint according to claim 1, is characterized in that, the particle diameter of described ptfe micropowder is 50 ~ 200nm.
8. the preparation method of oil pipeline inwall scale inhibition anti-drag paint according to claim 1, is characterized in that, comprise the following steps:
(1) the fluorine-containing direct-connected polysiloxane preparation of terminal hydroxy group: take perfluoromethoxy silane according to weight proportion, acetic acid and fluorocarbon resin, first perfluoromethoxy silane is added in container, add acetic acid again, stirring at normal temperature 22 ~ 26h, be warming up to 60 ~ 80 DEG C, then fluorocarbon resin is slowly dripped, constant temperature stirs, 200 ~ 250 DEG C are warming up to after dropwising, constant temperature stirs 7 ~ 9 h, a vacuum is taken out every 1 h, naturally cool to room temperature to add the vitriol oil and continue stirring until normal temperature state, then continue to be warming up to 100 ~ 150 DEG C, collect fugitive constituent, continue stirring until non-volatile point of generation, being cooled to Room-temperature seal preserves stand-by,
(2) formula constituent is taken according to weight proportion;
(3) fluorine-containing for terminal hydroxy group linear silicones resin, ptfe micropowder, flow agent, tensio-active agent, defoamer and solvent premix are disperseed, add nano-level grinder grinding, crossing and sifting out particle diameter is that the material of 100 ~ 500nm is positioned in there-necked flask, and passes into shielding gas protection;
(4) normal temperature slowly drips solidifying agent, completes in 25 ~ 35min, is added dropwise to complete rear room temperature Keep agitation 1h, then closes gas discharging sealing and preserves stand-by.
9. preparation method according to claim 8, is characterized in that, described shielding gas is carbonic acid gas or nitrogen.
CN201510056273.2A 2015-02-04 2015-02-04 Oil pipeline inner wall scale inhibition anti-drag paint and preparation method thereof Expired - Fee Related CN104629619B (en)

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CN109972459A (en) * 2017-12-27 2019-07-05 金箭印刷事业有限公司 The manufacturing method of paper-plastic products
CN110804380A (en) * 2019-11-20 2020-02-18 中国人民解放军军事科学院国防科技创新研究院 Antifouling coating material and preparation method and application thereof
CN111442140A (en) * 2020-05-14 2020-07-24 深圳市博新美纳米科技有限公司 Nano-antibacterial PE water supply pipeline and manufacturing process thereof
CN111607097A (en) * 2020-05-18 2020-09-01 广东健玺表面工程技术有限公司 Titanium-based fluorine-silicon polymer alloy and synthesis and application methods thereof
CN110484129B (en) * 2019-07-02 2022-01-25 昆山联滔电子有限公司 Product with protective coating and preparation method thereof

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CN107163845A (en) * 2017-06-28 2017-09-15 武汉轻工大学 A kind of ant-scaling antifouling composition
CN107163845B (en) * 2017-06-28 2019-05-28 武汉轻工大学 A kind of ant-scaling antifouling composition
CN109972459A (en) * 2017-12-27 2019-07-05 金箭印刷事业有限公司 The manufacturing method of paper-plastic products
CN110484129B (en) * 2019-07-02 2022-01-25 昆山联滔电子有限公司 Product with protective coating and preparation method thereof
US11904351B2 (en) 2019-07-02 2024-02-20 Lanto Electronic Limited Product with protective coating and manufacturing method thereof
CN110804380A (en) * 2019-11-20 2020-02-18 中国人民解放军军事科学院国防科技创新研究院 Antifouling coating material and preparation method and application thereof
CN110804380B (en) * 2019-11-20 2021-07-30 中国人民解放军军事科学院国防科技创新研究院 Antifouling coating material and preparation method and application thereof
CN111442140A (en) * 2020-05-14 2020-07-24 深圳市博新美纳米科技有限公司 Nano-antibacterial PE water supply pipeline and manufacturing process thereof
CN111607097A (en) * 2020-05-18 2020-09-01 广东健玺表面工程技术有限公司 Titanium-based fluorine-silicon polymer alloy and synthesis and application methods thereof

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