CN1046292A - Ammoxidation of Alkanes and Its Catalysts - Google Patents

Ammoxidation of Alkanes and Its Catalysts Download PDF

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CN1046292A
CN1046292A CN 89102236 CN89102236A CN1046292A CN 1046292 A CN1046292 A CN 1046292A CN 89102236 CN89102236 CN 89102236 CN 89102236 A CN89102236 A CN 89102236A CN 1046292 A CN1046292 A CN 1046292A
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CN1029397C (en
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小詹姆斯·弗兰克·布雷茨德迪尔
琳达·克莱尔·格莱泽
马克·安东尼·托夫特
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Standard Oil Co
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Abstract

Disclosed is the use of certain complex metal oxide catalysts containing V, Sb, W and certain optional elements with C3-C4Alkane and O2And NH3The alpha, beta-unsaturated nitrile and olefin are prepared by reaction.

Description

本发明涉及C3-C4烷烃的催化氨氧化生成α,β-不饱和单腈。更主要是丙烷氨氧化制取丙烯腈以及异丁烷制取甲基丙烯腈,而以前者为重点。The present invention relates to the catalytic ammoxidation of C 3 -C 4 alkanes to generate α, β-unsaturated mononitriles. More importantly, the ammoxidation of propane to produce acrylonitrile and isobutane to produce methacrylonitrile, with the emphasis on the former.

由于丙烯和丙烷的价格差异较大,因此对于研究一种可行的丙烷催化转化为丙烯腈的方法是很有经济刺激作用的。Due to the large price difference between propylene and propane, there is an economic incentive to investigate a viable catalytic conversion of propane to acrylonitrile.

在1985年4月17日提交的申请案号724,226中,披露了一类催化剂并提出权利要求,该类催化剂含有Sb和V并且其原子比Sb∶V>1,同时还含有至少一种其他阳离子和氧,并且是载于一种可改进其催化活性的无机氧化物载体上。这些催化剂是用于烷烃与氨及氧反应而生成腈和烯烃特别是利用丙烷制取丙烯腈和丙烯。In Application No. 724,226, filed April 17, 1985, there is disclosed and claimed a class of catalysts comprising Sb and V in an atomic ratio Sb:V > 1, and at least one other cations and oxygen, and is supported on an inorganic oxide support that improves its catalytic activity. These catalysts are used for the reaction of alkanes with ammonia and oxygen to produce nitriles and olefins, especially for the production of acrylonitrile and propylene from propane.

在1987年5月15日提交的申请案号049,252中,披露了一类催化剂并提出权利要求,该类催化剂含有Sb和V并且其原子比为Sb∶V>1。在其中的优选催化剂中含有W,同时还含有磷和可改进其催化活性的无机氧化物载体。这些催化剂是用于烷烃与氨和氧反应而制取腈和烯;特别是利用丙烷制取丙烯腈和丙烯。In Application No. 049,252, filed May 15, 1987, a catalyst is disclosed and claimed which contains Sb and V in an atomic ratio of Sb:V>1. Among the preferred catalysts are those containing W together with phosphorus and an inorganic oxide support which improves its catalytic activity. These catalysts are used for the reaction of alkanes with ammonia and oxygen to produce nitriles and alkenes; especially the use of propane to produce acrylonitrile and propylene.

在1987年5月8日提交的申请案047,949号中,披露了烷烃与氧和氨反应生成烯烃和α,β-不饱和腈,其中亦使用含V、Sb、W和一种载体的催化剂,其原子比Sb∶V大于1。这些催化剂中含磷也是有利的。In the application case No. 047,949 submitted on May 8, 1987, the reaction of alkanes with oxygen and ammonia to form alkenes and α, β-unsaturated nitriles was disclosed, wherein V, Sb, W and a carrier were also used. A catalyst having an atomic ratio Sb:V greater than 1. Phosphorus is also advantageously present in these catalysts.

本发明的目的是提供将烷烃氨氧化制取不饱和的单腈和相应单烯的改进方法。It is an object of the present invention to provide an improved process for the ammoxidation of alkanes to unsaturated mononitriles and the corresponding monoenes.

本发明的目的还包括提供用于此反应的新颖催化剂。It is also an object of the present invention to provide novel catalysts for this reaction.

本发明的目的还包括提供由低级烷烃制取不饱和腈和烯并且不使用卤素促进剂的改进的催化氨氧化方法。It is also an object of the present invention to provide an improved catalytic ammoxidation process for the production of unsaturated nitriles and alkenes from lower alkanes without the use of halogen promoters.

本发明的其它目的、方面、特点和优点将由下面披露的内容和权利要求来阐明。Other objects, aspects, features and advantages of the present invention will be clarified by the following disclosure and claims.

按本发明的一个方面,通过所提供的由C3-C4烷烃与氨和氧进行催化反应制取C3-C4α,β不饱和单腈和C3-C4单烯的方法,从而达到了本发明的各项目的,所述方法是将前述反应物于一个反应区中与其元素和有关比例具有如下实验式的一种复合金属氧化物催化剂进行催化接触反应:According to one aspect of the present invention, the method for preparing C 3 -C 4 α, β unsaturated mononitrile and C 3 -C 4 monoene by catalytic reaction of C 3 -C 4 alkane with ammonia and oxygen provided, Thereby reached each object of the present invention, described method is that aforesaid reactant has a kind of composite metal oxide catalyst of following experimental formula with its element and relevant ratio in a reaction zone and carries out catalytic contact reaction:

VlSbmAaHbCcTtOx V l Sb m A a H b C c T t O x

其中A是W、Sn、Mo、B、P和Ge之中的一种或几种;Wherein A is one or more of W, Sn, Mo, B, P and Ge;

H是Fe、Co、Ni、Cr、Pb、Mn、Zn、Se、Te、Ga、Zr、In和As之中的一种或多种;H is one or more of Fe, Co, Ni, Cr, Pb, Mn, Zn, Se, Te, Ga, Zr, In and As;

C是碱金属和Tl之中的一种或几种;C is one or more of alkali metals and Tl;

T是Ca、Sr、Mg、和Ba之中的一种或几种;T is one or more of Ca, Sr, Mg, and Ba;

其中m是0.01-1;a是0.2-10;b是0-10;c是0-1;t是0-10;(a+b+c+t)∶(l+m)的比例为0.1-6;对于每一个原子的V,Mo原子的存在量不超过2;其中的x是决定于其它元素的氧化态;还有其中Sb的平均价数高于+3,V的平均价数低于+5;其中A按每个原子的V计算包括至少0.2原子的W;并且上述催化剂中含有一种载体/稀释剂物质,它们是选自氧化硅-氧化铝和氧化铝,并且含有20-100%(重量)的氧化铝。Where m is 0.01-1; a is 0.2-10; b is 0-10; c is 0-1; t is 0-10; (a+b+c+t): (l+m) ratio is 0.1 -6; for each atom of V, the amount of Mo atoms present does not exceed 2; where x is determined by the oxidation state of other elements; and where the average valence of Sb is higher than +3, and the average valence of V is low at +5; wherein A includes at least 0.2 atoms of W calculated as V per atom; and said catalyst contains a carrier/diluent material selected from silica-alumina and alumina and containing 20- 100% aluminum oxide by weight.

本发明的腈产物含有一个C对C双键和一个腈基。所要的烯产物含有一个双键,并且其C原子数与原料烷烃相同。The nitrile products of the present invention contain a C to C double bond and a nitrile group. The desired alkene product contains one double bond and has the same number of C atoms as the starting alkane.

在上述催化剂中,A通常包括每个原子的V为至少0.4个原子的W。在特别适用的催化剂中,A包括每个原子的V为至少0.1,通常至少0.5原子的P。In the above catalysts, A generally includes W having a V of at least 0.4 atoms per atom. In particularly suitable catalysts, A includes P having a V of at least 0.1, usually at least 0.5 atoms per atom.

通常,该载体/稀释剂含有50-100%的氧化铝,更常见的是含60-100%(重量)氧化铝。Typically, the carrier/diluent will contain 50-100% alumina, more usually 60-100% by weight alumina.

应指出,本发明的氨氧化反应是在基本上不存在卤素或硫或它们的化合物的情况下进行的。最好是在催化剂制备的一切阶段中都不使用卤化物或卤素。此外,本发明的催化剂中不含有铀。It should be noted that the ammoxidation reaction of the present invention is carried out in the substantial absence of halogens or sulfur or their compounds. Preferably no halides or halogens are used at any stage of catalyst preparation. Furthermore, the catalyst of the present invention does not contain uranium.

本发明的方法特别适用于丙烷和异丁烷的氨氧化。The process of the invention is particularly suitable for the ammoxidation of propane and isobutane.

按本发明,前述催化剂制备条件是使得,最后所得组合物中V的平均氧化态为低于5。制备本发明催化剂的方法之一是在一种三价Sb化合物如Sb2O3和一种5价V化合物如V2O5之间进行氧化还原反应,反应后,至少一部分Sb被氧化,至少一部分V被还原。According to the present invention, the aforementioned catalyst preparation conditions are such that the average oxidation state of V in the final composition is lower than 5. One of the methods for preparing the catalyst of the present invention is to carry out a redox reaction between a trivalent Sb compound such as Sb 2 O 3 and a pentvalent V compound such as V 2 O 5. After the reaction, at least a part of Sb is oxidized, at least Part of V is restored.

进行该氧化还原反应的方便条件是在水介质中加热到最低80℃并且不超过200℃,例如,将V15化合物,例如NH4VO3或V2O5的水中分散液与一种Sb3+化合物进行加热,通常还混有无机氧化物载体物质,从而使其中的V的平均价数低于+5,并且反应后的Sb的平均价数高于+3。Convenient conditions for carrying out this redox reaction are heating to a minimum of 80°C and not exceeding 200 °C in an aqueous medium, for example, mixing a dispersion of a V15 compound such as NH4VO3 or V2O5 in water with a Sb3 The + compound is heated, usually mixed with an inorganic oxide support material, so that the average valence of V in it is lower than +5, and the average valence of the reacted Sb is higher than +3.

所得的催化剂前体浆液在含有分子氧的气体中干燥和焙烧,焙烧温度为350-700℃,通常为400-650℃,制成适用于本发明中C3-C4烷烃氨氧化的催化剂。在氧化还原反应后,各添加物质A、H、C和/或T可加入到浆液中,或者把从水相介质分出的含有V和Sb的固体颗粒在催化剂最后焙烧之前在任何适宜的阶段以已知方式涂布或浸渍此等添加物质。The obtained catalyst precursor slurry is dried and calcined in a gas containing molecular oxygen at a calcining temperature of 350-700° C., usually 400-650° C., to prepare a catalyst suitable for the ammoxidation of C 3 -C 4 alkane in the present invention. After the redox reaction, each of the additives A, H, C and/or T can be added to the slurry, or the solid particles containing V and Sb separated from the aqueous medium can be separated at any suitable stage before the final calcination of the catalyst These additional substances are coated or impregnated in a known manner.

若本发明的V-Sb催化剂是应用5价V和5价Sb化合物所制成,则应取消该氧化还原反应,并且V和Sb两者都保持在最高氧化态,无论加入或不加入添加物质,所得的催化剂都是较差的。If the V-Sb catalyst of the present invention is made by using 5-valent V and 5-valent Sb compounds, the redox reaction should be canceled, and both V and Sb remain in the highest oxidation state, regardless of adding or not adding substances , the resulting catalysts are all poor.

所以,按本发明将烷烃氨氧化制取相应不饱和单腈和烯所达到的优良催化性能,是应用本发明的催化剂获得的,所述催化剂是一种含有复合的钒-锑氧化物并含有钨的组合物,其中的V是处于低于+5的较低氧化态,并且Sb是处于高于+3的较高氧化态,并且还含有一种无机氧化物载体。Therefore, according to the present invention, the excellent catalytic properties achieved by the ammoxidation of alkanes to produce corresponding unsaturated mononitriles and alkenes are obtained by using the catalyst of the present invention, which is a composite vanadium-antimony oxide containing Compositions of tungsten wherein V is in a lower oxidation state below +5 and Sb is in a higher oxidation state above +3 and also contains an inorganic oxide support.

式(1)中所示的磷和任选元素可以加入到基本的钒/锑/载体前体浆液中,或加入到用本技术领域已知的一般方法从该浆液所回收的固体物中,加入时使用这些元素的氧化物、氢氧化物、酸、盐(特别是有机酸盐如乙酸盐)以及其他化合物。在后文的具体实例中有加入这些的例子。Phosphorus and optional elements shown in formula (1) may be added to the basic vanadium/antimony/support precursor slurry, or to solids recovered from the slurry by general methods known in the art, Oxides, hydroxides, acids, salts (especially organic acid salts such as acetates) and other compounds of these elements are used for addition. Examples of adding these are given in the specific examples below.

以偏-或正钨酸铵、钨酸和三氧化钨的形式将钨加入是有利的。P可以采取磷酸铵或(NH42HPO4或磷酸的形式加入。Tungsten is advantageously added in the form of ammonium meta- or orthotungstate, tungstic acid and tungsten trioxide. P can be added in the form of ammonium phosphate or (NH 4 ) 2 HPO 4 or phosphoric acid.

催化剂载体不仅能改进催化剂的机械稳定性,并且使催化剂活性也显著改进。The catalyst support not only improves the mechanical stability of the catalyst, but also leads to a significant improvement in the catalyst activity.

当然,式(1)的催化剂可以含有在式(1)中未提到的其他元素,但必须对于烷烃催化氨氧化成为目的腈没有实质性的不利效应。当任选使用了氧化形式的铋作为式(1)催化剂的成分时,通常其含量为每个原子的V不超过0.2原子的Bi。Catalysts of formula (1) may, of course, contain other elements not mentioned in formula (1), but must have no substantial adverse effect on the catalyzed ammoxidation of alkanes to the desired nitriles. When bismuth in oxidized form is optionally used as a component of the catalyst of formula (1), it will generally be present in an amount such that V per atom does not exceed 0.2 atoms of Bi.

具有实验式(1)各成分的催化剂对载体/稀释剂物质的重量比可变化范围为9∶1至1∶99。The weight ratio of catalyst to support/diluent material having components of experimental formula (1) can vary from 9:1 to 1:99.

在本发明的方法中,最好在气相进行反应,即将该烷烃、氨和含分子氧的气体(例如空气)的混合物,与置于固定床、重力流动床、流化床或快速输送反应器中的本发明的催化剂相接触。其中还可以含有其他稀释剂,如水蒸汽、氮、CO2或He。In the method of the present invention, it is preferable to carry out the reaction in the gas phase, that is, the mixture of the alkane, ammonia and molecular oxygen-containing gas (such as air) is placed in a fixed bed, gravity fluidized bed, fluidized bed or fast transport reactor. The catalyst of the present invention in phase contact. It can also contain other diluents such as water vapor, nitrogen, CO2 or He.

在送至反应区的进料气中,烷烃(如丙烷)与分子氧的摩尔比率可以变化在0.1∶1至10∶1范围,更常用的是0.2∶1至8∶1比率范围。在送至反应区的进料中,烷烃(如丙烷)与氨的摩尔比率可以变化在0.2∶1至16∶1范围,常用的是0.4∶1至8∶1。当丙烷对NH3的摩尔比率在2-16范围,烷烃对O2的摩尔比率在1-10范围,能得到特别好的结果,于是烷烃对O2和NH3的比率与将烷烃转化为腈所需化学计算量相比是大比数过量的。The molar ratio of alkane (such as propane) to molecular oxygen in the feed gas to the reaction zone can vary from 0.1:1 to 10:1, more usually from 0.2:1 to 8:1. The molar ratio of alkane (e.g. propane) to ammonia in the feed to the reaction zone can vary from 0.2:1 to 16:1, usually from 0.4:1 to 8:1. Particularly good results are obtained when the molar ratio of propane to NH3 is in the range of 2-16 and the molar ratio of alkane to O2 is in the range of 1-10, so the ratio of alkane to O2 and NH3 is related to the conversion of alkanes to nitriles The required stoichiometric amount is in large excess.

应指出,当烷烃对氧和氨的比率是过量于化学计算量时,从理论上讲烷烃不能达到100%转化。但是,当如此操作时,优点是烷烃转化为相应的腈和相应的烯的选择性大大增高,而产物烯可以进一步用O2和NH3氨氧化而制出更多量的腈。所以,在本发明中,腈和相应的烯都是有用的产物。当然,未反应的烯和烷烃可以再送入氨氧化工序。It should be noted that theoretically 100% conversion of alkanes cannot be achieved when the ratio of alkanes to oxygen and ammonia is in excess of the stoichiometric amount. However, when this is done, the advantage is that the selectivity of the alkanes to the corresponding nitriles and the corresponding alkenes is greatly increased, while the product alkenes can be further ammoxidized with O2 and NH3 to produce higher amounts of nitriles. Therefore, both nitriles and the corresponding alkenes are useful products in the present invention. Of course, unreacted alkenes and alkanes can be fed back to the ammoxidation process.

反应温度范围为400-650℃,常用的是460-520℃。后一温度范围特别适用于丙烷氨氧化制取丙烯腈。The reaction temperature ranges from 400-650°C, usually 460-520°C. The latter temperature range is especially suitable for the ammoxidation of propane to produce acrylonitrile.

平均接触时间通常为0.02-20秒,常用的是0.2-8秒,但也可采用更长或更短的接触时间。The average contact time is usually 0.02-20 seconds, typically 0.2-8 seconds, although longer or shorter contact times can also be used.

Harris在美国专利3,860,534中披露了烷烃的氨氧化,所用催化剂只含有氧化物形式的V和Sb,并且在焙烧之后用水洗涤。本发明的催化剂未用水洗,并且采用钨与一种含氧化铝载体的组合是本发明专利性之所在。Harris in U.S. Patent 3,860,534 discloses the ammoxidation of alkanes using a catalyst containing only V and Sb in oxide form and washed with water after calcination. The catalyst of the present invention is not washed with water and uses a combination of tungsten and an alumina-containing support which is the patentability of the invention.

英国专利1,336,136披露了烷烃的氨氧化,所用催化剂含有氧化物形式的V和Sb,还任选含有另一种金属氧化物(仅提出了Sn)。据说可以应用一种载体,但未指出所用载体名称。英国专利1,336,135是一份相似的专利,其中披露了二组分或三组分氧化物催化剂,包括某些兼含有V和Sb的催化剂。关于钨或氧化铝(载体)均未披露可用于此等催化剂。British Patent 1,336,136 discloses the ammoxidation of alkanes using catalysts containing V and Sb in the form of oxides and optionally another metal oxide (only Sn is suggested). One carrier was said to be applicable, but the name of the carrier used was not indicated. British Patent 1,336,135 is a similar patent which discloses two or three component oxide catalysts, including certain catalysts containing both V and Sb. Neither tungsten nor alumina (support) is disclosed as useful for these catalysts.

前述的专利中均未披露存在有平均价数低于+5的钒。None of the aforementioned patents disclose the presence of vanadium with an average valence lower than +5.

加拿大专利901,006中也提到烷的氨氧化,所披露的催化剂含有选自Sb、Sn、Ti、V和U之中任何3种金属的氧化物形式,但不包括Sb-Sn-V的组合。还有,此专利未披露含有W的V/Sb催化剂,亦未披露采用含氧化铝载体的催化剂,也未披露催化剂中含有平均价数低于+5的V。The ammoxidation of alkanes is also mentioned in Canadian Patent 901,006, and the disclosed catalyst contains oxide forms of any three metals selected from Sb, Sn, Ti, V and U, but does not include Sb-Sn-V combination. In addition, this patent does not disclose the V/Sb catalyst containing W, nor does it disclose the catalyst using an alumina carrier, nor does it disclose that the catalyst contains V whose average valence is lower than +5.

Shaw在美国专利4,138,366中披露了不饱和醛转化为不饱和酸,所用催化剂含有Mo、Sb和V并且含有可能是氧化铝的一种载体物质,但是W亦未包括在所列举的任选元素中。Shaw in U.S. Patent 4,138,366 discloses the conversion of unsaturated aldehydes to unsaturated acids using a catalyst containing Mo, Sb and V and containing a support material which may be alumina, but W is also not included in the list in optional elements.

关于同一反应,美国专利3,773,692和3,867,345披露了含有Mo、V、Sb、W的催化剂。Regarding the same reaction, U.S. Patent Nos. 3,773,692 and 3,867,345 disclose catalysts containing Mo, V, Sb, W.

这些专利中均指出,氧化铝和氧化硅都是适用的载体。但是,两份专利都优选用SiO2、硅藻土和/或蒙脱土,并没有举出使用高氧化铝含量的载体的实例。两份专利的全部实例中,所用的Mo∶V比率都远在本发明的权利要求范围之外。此外,两份专利均未提出含有平均价数低于+5的V或平均价数高于+3的Sb的催化剂。Both of these patents state that alumina and silica are suitable supports. However, both patents prefer to use SiO2 , diatomaceous earth and/or montmorillonite, and do not give examples of using supports with high alumina content. In all examples of both patents, the Mo:V ratios used are well outside the scope of the claimed invention. Furthermore, neither patent proposes a catalyst containing V with an average valence below +5 or Sb with an average valence above +3.

Decker的美国专利3,637,797披露了通过烷基取代的芳族烃与氨和分子氧在催化剂存在下制取芳族腈,该催化剂含有V、Sb、碱金属、Fe(任选)和W(任选)的氧化物以及氧化铝、其中V是+5价,Sb是+3价。U.S. Patent 3,637,797 to Decker discloses the preparation of aromatic nitriles by alkyl-substituted aromatic hydrocarbons with ammonia and molecular oxygen in the presence of a catalyst containing V, Sb, alkali metals, Fe (optionally) and Oxides of W (optional) and alumina, where V is +5 and Sb is +3.

本发明的以下实例供示范之用,并非对本发明的限定。The following examples of the present invention are for demonstration purposes, but not to limit the present invention.

在这些实例中,转化率、收率和选择性的定义如下:In these examples, conversion, yield and selectivity are defined as follows:

转化率= (反应掉的烷烃摩尔数)/(进料的烷烃摩尔数) ×100(%)Conversion = (moles of alkanes reacted)/(moles of alkanes fed) × 100 (%)

收率= (生成的产物摩尔数)/(进料的烷烃摩尔数) ×100(%)Yield = (moles of product produced)/(moles of alkane fed) × 100 (%)

选择性= (生成的产物摩尔数)/(反应掉的烷烃摩尔数) ×100(%)Selectivity = (moles of product produced)/(moles of alkane reacted) × 100 (%)

实例1Example 1

按下述制备具实验式组成VSbPWOx(占50%,重量)和Al2O3(占50%,重量)的催化剂:A catalyst having the empirical formula composition VSbPWOx (50% by weight) and Al2O3 (50% by weight) was prepared as follows :

将偏钒酸铵(5.48克)和偏钨酸铵(12.64克)溶于约100毫升热水中。然后加入85%磷酸(5.34克),同时再加入20-30毫升水,此时溶液从黄色转变为红葡萄酒色。强力搅拌下加入三氧化二锑(6.75克),得到初始的红/橙色浆液。将此浆液盖住,任其“回流”1小时,然后颜色变为深蓝/绿色。Ammonium metavanadate (5.48 g) and ammonium metatungstate (12.64 g) were dissolved in about 100 ml of hot water. Then 85% phosphoric acid (5.34 grams) was added, and 20-30 milliliters of water was added at the same time, and the solution turned from yellow to red wine color at this time. Antimony trioxide (6.75 g) was added with vigorous stirring to give an initial red/orange slurry. The slurry was capped and allowed to "reflux" for 1 hour before turning dark blue/green in color.

在另一烧杯中将Catapal SB Al2O3(29.41克,相当于25.0克Al2O3)在100毫升水中制成浆液,然后用冰乙酸(4.2克)使之胶溶,形成似溶胶的分散的氧化铝。在老化1小时后,将此分散液慢速加入上述的蓝/绿色浆液中,同时加入足够的水以防止浆液胶凝(约100毫升)。然后将得到的蓝/绿色浆液在电热板上蒸发至接近全干,再将稠厚的蓝色浆料于110℃再干燥约16小时。将此已干的催化剂前体于350℃热处理5小时,然后磨碎并筛分出20-35目的颗粒。然后将一部分已筛好的颗粒于610℃进行3小时最后焙烧。In another beaker Catapal SB Al 2 O 3 (29.41 g, equivalent to 25.0 g Al 2 O 3 ) was slurried in 100 ml of water and peptized with glacial acetic acid (4.2 g) to form a sol-like Dispersed alumina. After aging for 1 hour, this dispersion was slowly added to the above blue/green slurry with enough water to prevent the slurry from gelling (about 100 ml). The resulting blue/green slurry was then evaporated on a hot plate until nearly completely dry, and the thick blue slurry was dried at 110° C. for about 16 hours. The dried catalyst precursor was heat-treated at 350°C for 5 hours, then ground and sieved to obtain 20-35 mesh particles. A portion of the sieved granules was then subjected to a final calcination at 610°C for 3 hours.

实例2Example 2

按实例1制备相同的实验式组成为VSb0.5PWOx(50%,重量)-Al2O3(50%,重量)的催化剂,但使用以下物料量:A catalyst having the same experimental formula composition VSb 0.5 PWO x (50% by weight) -Al2O3 (50% by weight) was prepared as in Example 1, but using the following quantities:

NH4VO37.16克NH 4 VO 3 7.16 g

偏钨酸铵    16.70克Ammonium metatungstate 16.70g

85%H3PO47.06克85%H 3 PO 4 7.06g

Sb2O30.89克Sb 2 O 3 0.89 g

Al2O3(Catapal SB 氧化铝)29.41克Al 2 O 3 (Catapal SB alumina) 29.41 g

实例3Example 3

按下述制备具实验式组成为VSb0.5P1.5WOx(50%,重量)-Al2O3(50%,重量)的催化剂:A catalyst having the empirical formula composition VSb 0.5 P 1.5 WO x (50% by weight)-Al 2 O 3 (50% by weight) was prepared as follows:

将偏钒酸铵(5.82克)和偏钨酸铵(14,62克)溶解于约100毫升热水。然后加入85%磷酸(6.18克),同时再加入20-30毫升水,此溶液由黄色变为红葡萄酒色。强力搅拌下向此溶液加入三氧化二锑(4.12克),得到初始的红/橙色浆液。将此溶液盖住,任其“回流”1小时,其后颜色变为深蓝/绿色。Dissolve ammonium metavanadate (5.82 g) and ammonium metatungstate (14, 62 g) in about 100 ml of hot water. Then add 85% phosphoric acid (6.18 g), and add 20-30 ml of water at the same time, the solution turns from yellow to red wine color. To this solution was added antimony trioxide (4.12 g) with vigorous stirring to give an initial red/orange slurry. The solution was capped and allowed to "reflux" for 1 hour, after which time the color changed to dark blue/green.

在另一烧杯中,将Catapal SB Al2O3(29.41克,相当于25.0克Al2O3)在100毫升H2O中制成浆液,加入冰乙酸(4.5克)使之胶溶,形成似溶胶的氧化铝分散液。在老化1小时后,将此分散液慢速加入该蓝/绿色浆液中,同时加入足量的水以防浆液胶凝(约加入100毫升)。所得蓝/绿色浆液在电热板上蒸发至接近全干,然后将此稠厚的蓝色浆料于110℃干燥约16小时。对此已干的催化剂前体于350℃热处理5小时,随后磨碎并筛分出20-35目的颗粒。将已筛出颗粒取一部分于610℃进行3小时最后焙烧。In another beaker, Catapal SB Al 2 O 3 (29.41 g, equivalent to 25.0 g Al 2 O 3 ) was slurried in 100 ml H 2 O and peptized with glacial acetic acid (4.5 g) to form Sol-like alumina dispersion. After aging for 1 hour, the dispersion was slowly added to the blue/green slurry with sufficient water to prevent the slurry from gelling (approximately 100 ml added). The resulting blue/green slurry was evaporated to nearly dryness on a hot plate, and then the thick blue slurry was dried at 110° C. for about 16 hours. The dried catalyst precursor was heat treated at 350°C for 5 hours, then ground and sieved to obtain 20-35 mesh particles. A portion of the sieved particles was subjected to final calcination at 610°C for 3 hours.

实例4Example 4

按下述制备具实验式组成为VSb0.1PWOx(50%,重量)-Al2O3(50%,重量)的催化剂:A catalyst having the empirical formula composition VSb 0.1 PWO x (50% by weight) -Al2O3 (50% by weight) was prepared as follows:

将偏钒酸铵(7.16)和偏钨酸铵(16.70克)溶解于约100毫升热水。然后加入85%磷酸(7.06克),另加入20-30毫升水,溶液的黄色转变为红葡萄酒色。在强力搅拌下加入三氧化二锑(0.89克),得到初始红色/橙色浆液。将此浆液盖住,任其“回流”1小时,然后颜色转变为深蓝/绿色。Dissolve ammonium metavanadate (7.16) and ammonium metatungstate (16.70 g) in about 100 ml of hot water. Then add 85% phosphoric acid (7.06 grams), and add another 20-30 milliliters of water, the yellow color of the solution turns into red wine color. Antimony trioxide (0.89 g) was added with vigorous stirring to give an initial red/orange slurry. The slurry was capped and allowed to "reflux" for 1 hour before it changed color to dark blue/green.

在另一个烧杯中,将Catapal SB Al2O3(29.41克,相当于25.0克Al2O3)在100毫升的水中制成浆液,并加入冰乙酸(4.5克)进行胶溶,形成似溶胶的氧化铝分散液。在老化1小时后,将此分散液加入该蓝色/绿色浆液中,同时加入足量水(约100毫升)以防胶凝。将所得蓝色/绿色浆液在电热板上蒸发至接近全干,将所得稠厚的蓝色浆料于110℃干燥约16小时。对此已干的催化剂前体于350℃热处理5小时,随后磨碎并筛分出20-35目的颗粒。将此已筛分颗粒取一部分于610℃焙烧3小时。In another beaker , slurry Catapal SB Al2O3 (29.41 g , equivalent to 25.0 g Al2O3 ) in 100 mL of water and peptize with glacial acetic acid (4.5 g) to form a quasi-sol alumina dispersion. After aging for 1 hour, the dispersion was added to the blue/green slurry along with sufficient water (about 100 ml) to prevent gelling. The resulting blue/green slurry was evaporated on a hot plate until nearly completely dry, and the resulting thick blue slurry was dried at 110° C. for about 16 hours. The dried catalyst precursor was heat treated at 350°C for 5 hours, then ground and sieved to obtain 20-35 mesh particles. A portion of the sieved particles was calcined at 610°C for 3 hours.

实例5Example 5

按下述制备具实验式组成为VSb0.1P1.5WOx(50%,重量)-Al2O3(50%,重量)的催化剂:A catalyst having the empirical formula composition VSb 0.1 P 1.5 WO x (50% by weight)-Al 2 O 3 (50% by weight) was prepared as follows:

将偏钒酸铵(6.59克)和偏钨酸铵(15.37克)溶于约100毫升热水中。加入85%磷酸(9.74克),同时补加入20-30毫升水,此溶液由黄色转变为红葡萄酒色。强力搅拌下加入三氧化二锑(0.82克),得到初始的红色/橙色浆液。将此浆液盖上并任其“回流”1小时,使颜色转变为深蓝/绿色。Ammonium metavanadate (6.59 g) and ammonium metatungstate (15.37 g) were dissolved in about 100 ml of hot water. Add 85% phosphoric acid (9.74 g), and add 20-30 ml of water at the same time, the solution turns from yellow to red wine color. Antimony trioxide (0.82 g) was added with vigorous stirring to give an initial red/orange slurry. The slurry was covered and allowed to "reflux" for 1 hour to change color to dark blue/green.

在另一个烧杯中,将Catapal SB Al2O3(29.41克,相当于25.0克Al2O3)在100毫升水中制成浆液,并加入冰乙酸(4.5克)进行胶溶,形成似溶胶的氧化铝分散液。老化1小时后,将此分散液慢速加入到该蓝/绿色浆液中,同时加入足量水(约100毫升)以防止胶凝。将所得蓝/绿色浆液于电热板上蒸发至接近全干,并将所得稠厚蓝色浆料于110℃干燥约16小时。对此已干的催化剂前体于350℃热处理5小时,随后磨碎并筛分得到20-35目颗粒。将所筛分的物料取一部分于610℃进行3小时焙烧。In another beaker, slurry Catapal SB Al 2 O 3 (29.41 g, equivalent to 25.0 g Al 2 O 3 ) in 100 ml of water and peptized with glacial acetic acid (4.5 g) to form a sol-like Aluminum oxide dispersion. After aging for 1 hour, the dispersion was slowly added to the blue/green slurry along with sufficient water (about 100 ml) to prevent gelling. The resulting blue/green slurry was evaporated on a hot plate until nearly completely dry, and the resulting thick blue slurry was dried at 110° C. for about 16 hours. The dried catalyst precursor was heat treated at 350°C for 5 hours, then ground and sieved to obtain 20-35 mesh particles. A part of the sieved material was roasted at 610° C. for 3 hours.

在以下各实例的氨氧化操作中,将本催化剂装在内径3/8英寸的不锈钢管式固定床反应器中。该反应器配备一个浸于控温熔盐浴中的预热段。将原料送入该催化剂1小时后,本次操作正式开始,并收集产物和进行分析:对每一实例,正式操作时间为30-60分钟。In the ammoxidation operation of the following examples, this catalyst is packed in a stainless steel tubular fixed-bed reactor with an internal diameter of 3/8 inches. The reactor is equipped with a preheating section immersed in a temperature-controlled molten salt bath. One hour after feeding the feedstock to the catalyst, the operation was officially started, and the product was collected and analyzed: for each example, the official operation time was 30-60 minutes.

实例6Example 6

各进料气体组分通过流量控制器计量后,经过上述预热段而进入反应器底部。使用实例1的催化剂。通过位于预热段顶部的隔膜用一个注射器将水注入。反应温度为470℃,进料摩尔比率为丙烷∶NH3∶O2∶H2O=5∶1∶2∶1。接触时间为0.2秒。分析反应器流出物表明,丙烷转化率为20.7%;对丙烯腈的收率和选择性分别为4.0%和19.5%;对丙烯的选择性为52.1%。After each feed gas component is metered by the flow controller, it passes through the above-mentioned preheating section and enters the bottom of the reactor. The catalyst of Example 1 was used. Water is injected with a syringe through the diaphragm at the top of the preheating section. The reaction temperature is 470°C, and the feed molar ratio is propane:NH 3 :O 2 :H 2 O=5:1:2:1. The contact time was 0.2 seconds. Analysis of the reactor effluent showed a 20.7% conversion of propane; a yield and selectivity to acrylonitrile of 4.0% and 19.5%, respectively; and a selectivity to propylene of 52.1%.

实例7Example 7

各进料气体组分通过流量控制器计量后,经过上述预热段进入反应器底部。使用实例2的催化剂。通过位于预热段顶部的隔膜用注射器将水注入。反应温度为470℃,进料摩尔比率为丙烷∶NH3∶O2∶H2O=5∶1∶2∶1。接触时间为0.3秒。对反应器流出物分析显示,丙烷转化率为20.4%;对丙烯腈收率及选择性分别为4.1%和20.1%;对丙烯选择性为48.6%。After each feed gas component is metered by the flow controller, it enters the bottom of the reactor through the above-mentioned preheating section. The catalyst of Example 2 was used. Water is injected with a syringe through the septum located at the top of the preheating section. The reaction temperature is 470°C, and the feed molar ratio is propane:NH 3 :O 2 :H 2 O=5:1:2:1. The contact time was 0.3 seconds. Analysis of the reactor effluent showed that the conversion of propane was 20.4%; the yield and selectivity to acrylonitrile were 4.1% and 20.1% respectively; the selectivity to propylene was 48.6%.

实例8Example 8

各进料组分通过流量控制器计量后,经过上述预热段而进入反应器底部。使用实例3的催化剂。通过位于预热段顶部的隔膜用注射器注入水。反应温度为470℃,进料摩尔比为丙烷∶NH3∶O2∶H2O=5∶1∶2∶1。接触时间为0.2秒。对反应器流出物分析显示,丙烷转化率为21.0%;对丙烯腈的收率和选择性分别为4.3%和20.6%;对丙烯的选择性为49.5%。After each feed component is metered by the flow controller, it enters the bottom of the reactor through the above-mentioned preheating section. The catalyst of Example 3 was used. Inject water with a syringe through the septum located on top of the preheating section. The reaction temperature is 470°C, and the feed molar ratio is propane:NH 3 :O 2 :H 2 O=5:1:2:1. The contact time was 0.2 seconds. Analysis of the reactor effluent showed a propane conversion of 21.0%; a yield and selectivity to acrylonitrile of 4.3% and 20.6%, respectively; and a selectivity to propylene of 49.5%.

实例9Example 9

各进料组分通过流量控制器计量后,经过上述预热段而进入反应器的底部。使用实例5的催化剂,通过位于预热段顶部的隔膜用注射器注入水。反应温度为470℃,进料摩尔比为丙烷∶NH3∶O2∶H2O=5∶1∶2∶1。接触时间为0.3秒。对反应器流出物分析显示,丙烷转化率为21.0%;对丙烯腈的收率和选择性分别为3.7%和17.8%;对丙烯的选择性为47.4%。After each feed component is metered by the flow controller, it passes through the above-mentioned preheating section and enters the bottom of the reactor. Using the catalyst of Example 5, water was injected with a syringe through the septum at the top of the preheating section. The reaction temperature is 470°C, and the feed molar ratio is propane:NH 3 :O 2 :H 2 O=5:1:2:1. The contact time was 0.3 seconds. Analysis of the reactor effluent showed 21.0% conversion of propane; yield and selectivity to acrylonitrile were 3.7% and 17.8%, respectively; selectivity to propylene was 47.4%.

实例10Example 10

各进料组分通过流量控制器计量后,经过上述预热段而进入反应器底部。使用实例4的催化剂。通过位于预热段顶部的隔膜用注射器注入水。反应温度为470℃,进料摩尔比为丙烷∶NH3∶O2∶H2O=5∶1∶2∶1。接触时间为0.3秒。对反应器流出物分析显示,丙烷转化率为20.5%;对丙烯腈的收率和选择性分别为3.5%和17.0%;对丙烯的选择性为48.6%。After each feed component is metered by the flow controller, it enters the bottom of the reactor through the above-mentioned preheating section. The catalyst of Example 4 was used. Inject water with a syringe through the septum located on top of the preheating section. The reaction temperature is 470°C, and the feed molar ratio is propane:NH 3 :O 2 :H 2 O=5:1:2:1. The contact time was 0.3 seconds. Analysis of the reactor effluent showed a conversion of propane of 20.5%; a yield and selectivity to acrylonitrile of 3.5% and 17.0%, respectively; and a selectivity to propylene of 48.6%.

以下是按本发明的另一些催化剂组合物,其中有起到促进剂作用的含量的磷。当使用这些催化剂按实例7的条件进行丙烷氨氧化时,所得结果表明对丙烯腈加丙烯的总选择性也达到同样的很高百分率。The following are further catalyst compositions according to the invention in which there is a level of phosphorus acting as a promoter. When these catalysts were used for the ammoxidation of propane under the conditions of Example 7, the results obtained showed the same high percentage overall selectivity to acrylonitrile plus propylene.

50 wt% VSbSn0.5Te0.5Fe0.5P0.5WOx+50 wt% Al2O3 50 wt% VSbSn 0.5 Te 0.5 Fe 0.5 P 0.5 WO x +50 wt% Al 2 O 3

50 wt% VSb0.8P0.5W0.5Mo0.5Ox+50 wt% Al2O3 50 wt% VSb 0.8 P 0.5 W 0.5 Mo 0.5 O x +50 wt% Al 2 O 3

50 wt% VSb0.6P0.5W3Ox+25 wt% Al2O3+25 wt% SiO2 50 wt% VSb 0.6 P 0.5 W 3 O x +25 wt% Al 2 O 3 +25 wt% SiO 2

50 wt% VSbCoNiP0.5WOx+50 wt% Al2O3 50 wt% VSbCoNiP 0.5 WO x +50 wt% Al 2 O 3

50 wt% VSb0.6PWOx+40 wt% Al2O3+10/wt% SiO2 50 wt% VSb 0.6 PWO x +40 wt% Al 2 O 3 +10/wt% SiO 2

50 wt% VSb0.5P0.5WCs0.01Ox+50 wt% Al2O3 50 wt% VSb 0.5 P 0.5 WCs 0.01 O x +50 wt% Al 2 O 3

50 wt% VSbP3CrWOx+40 wt% Al2O3+10 wt% SiO2 50 wt% VSbP 3 CrWO x +40 wt% Al 2 O 3 +10 wt% SiO 2

50 wt% VSbP0.5W3Ox+40 wt% Al2O3+10 wt% SiO2 50 wt% VSbP 0.5 W 3 O x +40 wt% Al 2 O 3 +10 wt% SiO 2

(以上数据中,“wt”表示“重量”)(In the above data, "wt" means "weight")

对于本技术领域的技术人员可以显而易见的是,根据前面披露和讨论的内容,并且在不背离所披露内容的精神实质或是超出本发明的权利要求的范围的情况下,能对本发明作出各种修改。It will be apparent to those skilled in the art that, based on the foregoing disclosure and discussion, and without departing from the spirit of the disclosure or beyond the scope of the claims of the present invention, various modifications can be made to the present invention. Revise.

Claims (18)

1, a kind of O composite metallic oxide catalyst, this catalyst have element and the ratio represented as following empirical formula:
V RSb mA aH bC cT tO x
Wherein A is one or more among W, Sn, Mo, B, P and the Ge;
H is one or more among Fe, Co, Ni, Cr, Pb, Mn, Zn, Se, Te, Ga, Zr, In and the As;
C is that alkali metal is added one or more among the T1;
T is one or more among Ca, Sr, Mg, the Ba
Wherein m is 0.01-1; A is 0.2-10; B is 0-10; C is 0-1; T is 0-10; (a+b+c+t): ratio (l+m) is 0.1-6; For the V of each atom, the amount of Mo atom is no more than 2; Wherein X is the oxidation state that is decided by other elements; Also have wherein that the average valence mumber of Sb is higher than+3, the average valence mumber of V is lower than+and 5; Wherein A calculates the W that comprises at least 0.2 atom by the V of each atom; And contain a kind of carriers/diluents material in the above-mentioned catalyst, this material is to be selected from silica-alumina and aluminium oxide, and contains the aluminium oxide of 20-100% (weight).
2, the catalyst of claim 1, wherein the V of each atom contains the W of at least 0.4 atom.
3, the catalyst of claim 1, wherein the V of each atom contains the P of at least 0.5 atom.
4, the catalyst of claim 2, wherein the V of each atom contains the P of at least 0.5 atom.
5, the catalyst of claim 1 contains 50-100%(weight in the wherein said carriers/diluents) aluminium oxide.
6, the catalyst of claim 4 contains 50-100%(weight in the wherein said carriers/diluents) aluminium oxide.
7, the catalyst of claim 1 contains 60-100%(weight in the wherein said carriers/diluents) aluminium oxide.
8, the catalyst of claim 4 contains 60-100%(weight in the wherein said carriers/diluents) aluminium oxide.
9, use described catalyst, by C 3-C 4Alkane and oxygen and ammonia react, and produce C 3-C 4α, β-unsaturated mononitrile and C 3-C 4The method of monoene, this method are that aforementioned reactants is carried out catalytic reaction at a reaction zone by a kind of O composite metallic oxide catalyst, and described catalyst has element and the ratio represented as following empirical formula:
V lSb mA aH bC cT tO x
Wherein A is one or more among W, Sn, Mo, B, P and the Ge;
H is one or more among Fe, Co, Ni, Cr, Pb, Mn, Zn, Se, Te, Ga, Zr, In and the As;
C is that alkali metal is added one or more among the Tl;
T is one or more among Ca, Sr, Mg and the Ba;
Wherein m is 0.01-1; A is 0.2-10; B is 0-10; C is 0-1; T is 0-10; (a+b+c+t): ratio (l+m) is 0.1-6; For the V of each atom, the amount of Mo atom is no more than 2; Wherein x is the oxidation state that is decided by other elements; Also have wherein that the average valence mumber of Sb is higher than+3, the average valence mumber of V is lower than+and 5; Wherein A calculates the W that comprises at least 0.2 atom by the V of each atom; And contain a kind of carriers/diluents material in the above-mentioned catalyst, this material is to be selected from silica-alumina and aluminium oxide, and contains 20-100%(weight) aluminium oxide.
10, the method for claim 9, the V of each atom contains the W of at least 0.4 atom in the wherein said catalyst.
11, the method for claim 9, the V of each atom contains the P of at least 0.5 atom in the wherein said catalyst.
12, the method for claim 10, the V of each atom contains the P of at least 0.5 atom in the wherein said catalyst.
13, the method for claim 9, in the charging of delivering to this reaction zone, described alkane is 1-10 to molecular oxygen molar ratio scope, described alkane is to NH 3The molar ratio scope is 2-16.
14, the method for claim 9 contains 50-100%(weight in the wherein said carriers/diluents) aluminium oxide.
15, the method for claim 12 contains 50-100%(weight in the wherein said carriers/diluents) aluminium oxide.
16, the method for claim 9 contains 60-100%(weight in the wherein said carriers/diluents) aluminium oxide.
17, the method for claim 12 contains 60-100(weight in the wherein said carriers/diluents) aluminium oxide.
18, each method in the claim 9,10 and 12, wherein said alkane is to be selected from propane and iso-butane.
CN 89102236 1988-09-09 1989-04-10 Catalytic ammonia oxidation method of alkanes Expired - Fee Related CN1029397C (en)

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US07/242,236 US4874738A (en) 1988-09-09 1988-09-09 Catalyst for ammoxidation of paraffins
CN 89102236 CN1029397C (en) 1988-09-09 1989-04-10 Catalytic ammonia oxidation method of alkanes

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107866253A (en) * 2016-09-23 2018-04-03 中国石油化工股份有限公司 Catalyst for equal acid anhydride synthetic reaction

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107866253A (en) * 2016-09-23 2018-04-03 中国石油化工股份有限公司 Catalyst for equal acid anhydride synthetic reaction
CN107866253B (en) * 2016-09-23 2019-12-10 中国石油化工股份有限公司 catalyst for synthesis reaction of pyromellitic anhydride

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