CN104625791A - Hydraulic power clamp - Google Patents

Hydraulic power clamp Download PDF

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Publication number
CN104625791A
CN104625791A CN201510065066.3A CN201510065066A CN104625791A CN 104625791 A CN104625791 A CN 104625791A CN 201510065066 A CN201510065066 A CN 201510065066A CN 104625791 A CN104625791 A CN 104625791A
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CN
China
Prior art keywords
hinged
connecting arm
fixed bracket
mounting seat
hydraulic power
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CN201510065066.3A
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Chinese (zh)
Inventor
杨建西
张健
赵浩永
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Taizhou Vocational and Technical College
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Taizhou Vocational and Technical College
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Priority to CN201510065066.3A priority Critical patent/CN104625791A/en
Publication of CN104625791A publication Critical patent/CN104625791A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00—Work clamping
    • B23Q2703/02—Work clamping means
    • B23Q2703/04—Work clamping means using fluid means or a vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

本发明涉及数控车床用装夹工具的技术领域,尤其是涉及一种液压动力夹具,安装座上的一侧设有弯板,弯板上与安装座相垂直的侧面上间隔设有可更换的两个相互平行的支撑块,两支撑块之间的弯板上设有若干个螺栓固定孔,其中两个螺栓固定孔上插设有定位销;安装座上与弯板相对的一侧固定有铰接座,铰接座上铰接有连接臂,连接臂的另一端端部铰接有与两支撑块配合可夹紧待加工件的挤压块,安装座上位于铰接座与弯板之间设有导向孔,导向孔内滑设有导向套,导向套上固定设有固定支架,连接臂的中部与固定支架通过连接装置相连接。优点是:能够保证加工的稳定性,可以快速装夹,装夹的准确度也非常高,使得加工效率和精准度也有所提高。

The invention relates to the technical field of clamping tools for numerically controlled lathes, in particular to a hydraulic power clamp. A curved plate is provided on one side of the mounting seat, and a replaceable There are two supporting blocks parallel to each other. There are several bolt fixing holes on the bent plate between the two supporting blocks, and positioning pins are inserted in two of the bolt fixing holes; Hinged seat, a connecting arm is hinged on the hinged seat, and the other end of the connecting arm is hinged with an extrusion block that cooperates with the two support blocks to clamp the workpiece to be processed. The mounting seat is located between the hinged seat and the bending plate. A guide sleeve is slidably provided in the guide hole, and a fixed bracket is fixedly arranged on the guide sleeve, and the middle part of the connecting arm is connected with the fixed bracket through a connecting device. The advantages are: the stability of processing can be guaranteed, fast clamping is possible, and the accuracy of clamping is also very high, so that the processing efficiency and precision are also improved.

Description

液压动力夹具Hydraulic Power Fixtures

技术领域technical field

本发明涉及数控车床用装夹工具的技术领域,尤其是涉及一种液压动力夹具。The invention relates to the technical field of clamping tools for numerically controlled lathes, in particular to a hydraulic power clamp.

背景技术Background technique

目前,常用于数控车床装夹长方体零件和形状不规则零件的夹具多为四爪卡盘、花盘和弯板,结构较为简单,已成为行业内的普遍认知。该装夹方式首先需要通过百分表繁琐的打表过程来找正零件,然后用压板压紧,再进行钻、车、攻等加工内容。单件或小批量生产,这种装夹方式普遍使用。其找正繁琐、夹紧不牢靠、旋转离心力较大,装卸和找正零件效率低下。在钻、车、攻等加工过程中定位不牢靠,零件可能会出现摆动或跟着钻孔或者攻丝的旋转方向转动,导致钻孔或者攻丝受影响,一般情况下会导致加工的次品率高,甚至会导致钻头打断或者被拉歪的迹象,在高速加工的环境中,容易对数控车床主轴等部件造成损坏,给企业带来巨大的经济损失。通常在装夹和拆卸加工好的零件时,耗费时间和精力,需要人工将压板的螺钉拧松,拆卸装夹,使得工作的效率也非常的底下。对于不同尺寸的板材件更是需要定制不同的安装座和压板,这样就增加了企业的经济支出,材料的浪费程度也大,同时精准度也极低,加工板材件时每个板材件的误差度极高。At present, the fixtures commonly used for clamping cuboid parts and irregularly shaped parts on CNC lathes are mostly four-jaw chucks, faceplates and bent plates. The structure is relatively simple, which has become a common recognition in the industry. This clamping method first needs to align the parts through the tedious dial gauge process, and then press it with a pressure plate, and then perform drilling, turning, tapping and other processing content. For single piece or small batch production, this clamping method is commonly used. The alignment is cumbersome, the clamping is not reliable, the rotating centrifugal force is large, and the efficiency of loading, unloading and aligning parts is low. In the process of drilling, turning, tapping, etc., the positioning is not reliable, and the parts may swing or rotate in the direction of rotation of the drilling or tapping, which will affect the drilling or tapping, and generally lead to a defective rate of processing. High, it may even cause the drill bit to be interrupted or pulled crookedly. In the high-speed machining environment, it is easy to cause damage to the CNC lathe spindle and other components, which will bring huge economic losses to the enterprise. Usually, it takes time and energy to clamp and disassemble the processed parts. It is necessary to manually loosen the screws of the pressure plate and disassemble the clamp, which makes the work efficiency very low. For plate parts of different sizes, it is necessary to customize different mounting seats and pressure plates, which increases the economic expenditure of the enterprise, and the waste of materials is also large. At the same time, the accuracy is extremely low, and the error of each plate part when processing the plate parts Extremely high.

发明内容Contents of the invention

针对上述现有技术存在的不足,本发明的目的是提供一种能够保证加工的稳定性,可以快速装夹,装夹的准确度也非常高,使得加工效率和精准度也有所提高的液压动力夹具。In view of the deficiencies in the above-mentioned prior art, the purpose of the present invention is to provide a hydraulic power that can ensure the stability of processing, can quickly clamp, and the accuracy of clamping is also very high, so that the processing efficiency and precision are also improved. fixture.

为实现上述的目的,本发明提供了以下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种液压动力夹具,包括安装座,所述安装座上的一侧设有弯板,弯板上与安装座相垂直的侧面上间隔设有可更换的两个相互平行的支撑块,两支撑块之间的弯板上设有若干个螺栓固定孔,其中两个螺栓固定孔上插设有定位销;所述安装座上与弯板相对的一侧固定有铰接座,铰接座上铰接有连接臂,连接臂的另一端端部铰接有与两支撑块配合可夹紧待加工件的挤压块,所述安装座上位于铰接座与弯板之间设有导向孔,导向孔内滑设有由动力装置驱动的导向轴,导向轴上固定设有固定支架,所述连接臂的中部与固定支架通过连接装置相连接。A hydraulic power fixture, comprising a mounting seat, one side of the mounting seat is provided with a bent plate, and two replaceable support blocks parallel to each other are provided on the side of the curved plate perpendicular to the mounting seat, and the two supporting blocks A number of bolt fixing holes are provided on the bent plate between the blocks, and positioning pins are inserted in two of the bolt fixing holes; a hinge seat is fixed on the side opposite to the bend plate on the mounting seat, and a hinge seat is hinged on the hinge seat. Connecting arm, the other end of the connecting arm is hinged with an extruding block that cooperates with the two supporting blocks to clamp the workpiece to be processed. The mounting seat is provided with a guide hole between the hinged seat and the bending plate, and slides in the guide hole. A guide shaft driven by a power device is provided, and a fixed bracket is fixed on the guide shaft, and the middle part of the connecting arm is connected with the fixed bracket through a connecting device.

本发明进一步设置为:所述连接臂的中部与固定支架通过连接装置相连接的具体结构为:固定支架上铰接有铰接臂,铰接臂的另一端铰接于连接臂的中部。The present invention is further provided that: the middle part of the connecting arm is connected to the fixed bracket through the connecting device. The specific structure is: a hinged arm is hinged on the fixed bracket, and the other end of the hinged arm is hinged to the middle part of the connecting arm.

本发明进一步设置为:所述连接臂的中部与固定支架通过连接装置相连接的具体结构为:连接臂的中部沿连接臂的轴向开设有条形孔,固定支架的端部设有带有铰接轴的连接叉,连接叉通过铰接轴穿过条形孔与连接臂铰接。The present invention is further set as: the specific structure that the middle part of the connecting arm is connected with the fixed bracket through the connecting device is: the middle part of the connecting arm is provided with a bar-shaped hole along the axial direction of the connecting arm, and the end of the fixed bracket is provided with a The connecting fork of the hinge shaft is hinged with the connecting arm through the bar hole through the hinge shaft.

本发明进一步设置为:所述安装座上位于铰接座的两侧分别设有配重块。The present invention is further configured as follows: the mounting base is respectively provided with counterweights on both sides of the hinged base.

本发明进一步设置为:所述两支撑块通过螺钉紧固安装于弯板上。The present invention is further configured as: the two supporting blocks are fastened and installed on the bent plate by screws.

通过采用上述技术方案,本发明所达到的技术效果为:通过在安装座上设置支撑块,由动力装置驱动的挤压块与支撑块相匹配进行配合卡紧放置在两支撑块上的板材件,再加上设置的两个定位销,使本夹具在装夹的时候很好的形成一面两销的定位装夹模式,不但能够保证加工的稳定性,而且可以快速装夹,装夹定位的准确度也非常高,使得加工效率和精准度有很大提高,加工的产品的成品率也极高,而且装夹和拆卸板材件时,只需人工将板材件放在弯板的支撑块上,控制动力装置驱动导向轴运动,使得导向轴的固定支架与连接臂之间形成曲柄滑块运动,带动挤压快和支撑块压紧板材件,装夹和拆卸效果高,适合多种尺寸的板材件,减少了厂商无谓的经济支出。By adopting the above technical scheme, the technical effect achieved by the present invention is: by setting the support block on the mounting seat, the extrusion block driven by the power device matches the support block to cooperate and clamp the plate parts placed on the two support blocks , plus the two positioning pins set, the fixture can form a good positioning and clamping mode with two pins on one side when clamping, which can not only ensure the stability of processing, but also can quickly clamp and clamp and position The accuracy is also very high, which greatly improves the processing efficiency and precision, and the finished product rate of the processed products is also extremely high, and when clamping and disassembling the plate parts, only the plate parts need to be manually placed on the support block of the bent plate , control the power unit to drive the guide shaft to move, so that the crank slider movement is formed between the fixed bracket of the guide shaft and the connecting arm, driving the extrusion fast and the support block to press the plate, and the clamping and dismounting effect is high, suitable for various sizes. Plate parts reduce the unnecessary economic expenditure of manufacturers.

附图说明Description of drawings

下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

图1为本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.

图2为本发明的另一角度的立体结构示意图。FIG. 2 is a schematic perspective view of the three-dimensional structure of the present invention from another angle.

图3为本发明的侧视结构示意图。Fig. 3 is a schematic side view of the structure of the present invention.

图4为本发明的又一角度的立体结构示意图。Fig. 4 is a schematic diagram of a three-dimensional structure of another angle of the present invention.

具体实施方式Detailed ways

如图1至图4所示,为本发明公开的一种液压动力夹具,安装座10上的一侧设有弯板11,弯板11上与安装座10相垂直的侧面上间隔设有可更换的两个相互平行的支撑块120,支撑块120通过螺钉固定的方式固定在弯板11上,当然也可以采用焊接的方式固定,或者是在弯板上安装支撑块120的位置处设置定位槽或定位孔,在支撑块120相对的面上设有与定位槽或定位孔相匹配的定位孔或定位槽进行固定,但是为了稳固性,优选螺钉固定的方式,支撑块120可更换的设置,主要是为了方便适配不同的待加工件而选配不同的支撑块。两支撑块120之间的弯板11上设有若干个螺栓固定孔121,其中两个螺栓固定孔121上分别插设有定位销12,根据待加工零件的定位孔孔距不同,选用螺栓固定孔121来安装定位销12;安装座10上与弯板11相对的一侧固定有铰接座13,安装座10上位于铰接座13的两侧分别设有配重块19,配重块的设置是方便在装夹板材件后,整个设备的工作过程中的稳定性,铰接座13上铰接有连接臂14,连接臂14的另一端端部铰接有与两支撑块120配合可夹紧待加工件的挤压块15,所述安装座10上位于铰接座13与弯板11之间设有导向孔20,导向孔20内滑设有由动力装置驱动的导向轴16,导向轴16上固定设有固定支架17,一般情况下,导向轴由动力装置的驱动使得导向轴可沿导向孔轴向位移,使得固定支架也就随着位移,则进一步带动连接臂沿着铰接座的铰接轴进行转动,进而起到与卡紧槽配合卡紧板材件。所述连接臂14的中部与固定支架17通过连接装置相连接,构成曲柄滑块夹紧机构,连接装置的具体结构为:固定支架17上铰接有铰接臂18,铰接臂18的另一端铰接于连接臂14的中部。当然也可以采用连接臂14的中部沿连接臂14的轴向开设有条形孔,固定支架17的端部设有带有铰接轴的连接叉,连接叉通过铰接轴穿过条形孔与连接臂14铰接。也可以采用将连接臂14的中部靠近固定支架17的一侧面上设置条形凹槽,条形凹槽的两相对的长侧壁上分别开设滑动槽,固定支架的端部可以伸至条形凹槽内,且固定支架的端部的两侧分别设有可在滑动槽内滑动的滑动轴。本实施例中,动力装置一般为液压缸、气缸、油缸等能够提供动力使得导向轴在导向孔内滑动定位的装置。As shown in Figures 1 to 4, it is a hydraulic power clamp disclosed by the present invention. A curved plate 11 is provided on one side of the mounting base 10, and a curved plate 11 is provided at intervals on the side perpendicular to the mounting base 10. Two mutually parallel supporting blocks 120 are replaced, and the supporting blocks 120 are fixed on the bent plate 11 by means of screw fixing. Of course, they can also be fixed by welding, or the positioning is set at the position where the supporting blocks 120 are installed on the bent plate. Groove or positioning hole, on the opposite surface of support block 120, be provided with the positioning hole or positioning groove that matches with positioning groove or positioning hole and fix, but for stability, the preferred way of screw fixing, support block 120 replaceable setting , mainly to choose different support blocks for the convenience of adapting to different workpieces to be processed. A number of bolt fixing holes 121 are provided on the bent plate 11 between the two supporting blocks 120, and positioning pins 12 are respectively inserted in the two bolt fixing holes 121. Holes 121 are used to install the positioning pin 12; the side opposite to the curved plate 11 on the mounting seat 10 is fixed with a hinged seat 13, and the mounting seat 10 is respectively provided with counterweights 19 on both sides of the hinged seat 13, and the setting of the counterweights It is convenient for the stability of the whole equipment during the working process after clamping the plate parts. The connecting arm 14 is hinged on the hinged seat 13, and the other end of the connecting arm 14 is hinged to cooperate with the two support blocks 120 to be clamped to be processed. The extruding block 15 of the piece, the mounting seat 10 is located between the hinged seat 13 and the bending plate 11 and is provided with a guide hole 20, and a guide shaft 16 driven by a power device is slid in the guide hole 20, and the guide shaft 16 is fixed A fixed bracket 17 is provided. In general, the guide shaft is driven by the power device so that the guide shaft can be axially displaced along the guide hole, so that the fixed bracket also moves along with the displacement, and the connecting arm is further driven to move along the hinge axis of the hinge seat. Rotate, and then play to cooperate with the clamping groove to clamp the sheet material. The middle part of the connecting arm 14 is connected with the fixed bracket 17 through a connecting device to form a crank slider clamping mechanism. Connect the middle of the arm 14. Certainly also can adopt the middle part of connecting arm 14 to be provided with bar hole along the axial direction of connecting arm 14, the end of fixed support 17 is provided with the connecting fork that has hinge shaft, and connecting fork passes bar hole and connects by hinge shaft. The arm 14 is hinged. It is also possible to adopt the middle part of the connecting arm 14 to be provided with a bar-shaped groove on one side near the fixed bracket 17, and to set up sliding grooves on two opposite long side walls of the bar-shaped groove, and the end of the fixed bracket can extend to the bar-shaped groove. In the groove, and both sides of the end of the fixed bracket are respectively provided with sliding shafts that can slide in the sliding groove. In this embodiment, the power device is generally a hydraulic cylinder, an air cylinder, an oil cylinder, etc., which can provide power to make the guide shaft slide and position in the guide hole.

上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The foregoing embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made according to the structures, shapes and principles of the present invention shall be covered by the protection of the present invention. within range.

Claims (5)

1.一种液压动力夹具,包括安装座,安装座上的一侧设有弯板,其特征在于:所述弯板上与安装座相垂直的侧面上间隔设有可更换的两个相互平行的支撑块,两支撑块之间的弯板上设有若干个螺栓固定孔,其中两个螺栓固定孔上分别插设有定位销;所述安装座上与弯板相对的一侧固定有铰接座,铰接座上铰接有连接臂,连接臂的另一端端部铰接有与两支撑块配合可夹紧待加工件的挤压块,所述安装座上位于铰接座与弯板之间设有导向孔,导向孔内滑设有由动力装置驱动的导向套,导向套上固定设有固定支架,所述连接臂的中部与固定支架通过连接装置相连接。1. A hydraulic power fixture, comprising a mounting seat, one side of the mounting seat is provided with a bent plate, and it is characterized in that: two replaceable parallel plates are arranged at intervals on the side of the curved plate perpendicular to the mounting seat There are a number of bolt fixing holes on the bent plate between the two supporting blocks, and positioning pins are respectively inserted in the two bolt fixing holes; the side of the mounting seat opposite to the bent plate is fixed with a hinge A connecting arm is hinged on the hinged seat, and the other end of the connecting arm is hinged with an extrusion block that cooperates with the two supporting blocks and can clamp the workpiece to be processed. The mounting seat is located between the hinged seat and the curved plate. In the guide hole, a guide sleeve driven by a power device is slidably provided in the guide hole, and a fixed bracket is fixedly arranged on the guide sleeve, and the middle part of the connecting arm is connected with the fixed bracket through a connecting device. 2.根据权利要求1所述的液压动力夹具,其特征在于:所述连接臂的中部与固定支架通过连接装置相连接的具体结构为:固定支架上铰接有铰接臂,铰接臂的另一端铰接于连接臂的中部。2. The hydraulic power clamp according to claim 1, characterized in that: the specific structure that the middle part of the connecting arm is connected to the fixed bracket through a connecting device is: a hinged arm is hinged on the fixed bracket, and the other end of the hinged arm is hinged in the middle of the connecting arm. 3.根据权利要求1所述的液压动力夹具,其特征在于:所述连接臂的中部与固定支架通过连接装置相连接的具体结构为:连接臂的中部沿连接臂的轴向开设有条形孔,固定支架的端部设有带有铰接轴的连接叉,连接叉通过铰接轴穿过条形孔与连接臂铰接。3. The hydraulic power clamp according to claim 1, characterized in that: the specific structure in which the middle part of the connecting arm is connected to the fixed bracket through a connecting device is: the middle part of the connecting arm is provided with a bar-shaped joint along the axial direction of the connecting arm The end of the fixed bracket is provided with a connecting fork with a hinge shaft, and the connecting fork passes through the strip hole and is hinged with the connecting arm through the hinge shaft. 4.根据权利要求1所述的液压动力夹具,其特征在于:所述安装座上位于铰接座的两侧分别设有配重块。4. The hydraulic power clamp according to claim 1, characterized in that: the mounting base is respectively provided with counterweights on both sides of the hinged base. 5.根据权利要求1~4任一项所述的液压动力夹具,其特征在于:所述两支撑块通过螺钉紧固安装于弯板上。5. The hydraulic power clamp according to any one of claims 1-4, characterized in that: the two supporting blocks are fastened on the bent plate by screws.
CN201510065066.3A 2015-02-09 2015-02-09 Hydraulic power clamp Pending CN104625791A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107639447A (en) * 2017-09-25 2018-01-30 淮海工业集团有限公司 A kind of vehicle clamper of quick-clamping cuboid part
CN110441069A (en) * 2019-08-13 2019-11-12 天津商业大学 A kind of trolley collision fast fixture using hydraulic way driving

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009072891A (en) * 2007-09-24 2009-04-09 Howa Mach Ltd Clamping device
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CN201446436U (en) * 2009-07-28 2010-05-05 山东联诚集团有限公司 Special clamp for processing water nozzle of automobile pump housing
CN202377517U (en) * 2011-12-13 2012-08-15 重庆建设摩托车股份有限公司 Sawing fixture applicable to horizontal band sawing machine
CN204449949U (en) * 2015-02-09 2015-07-08 台州职业技术学院 Hydraulic power fixture

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009072891A (en) * 2007-09-24 2009-04-09 Howa Mach Ltd Clamping device
CN101648345A (en) * 2008-08-15 2010-02-17 天润曲轴股份有限公司 Pneumatic clamping device
CN201446436U (en) * 2009-07-28 2010-05-05 山东联诚集团有限公司 Special clamp for processing water nozzle of automobile pump housing
CN202377517U (en) * 2011-12-13 2012-08-15 重庆建设摩托车股份有限公司 Sawing fixture applicable to horizontal band sawing machine
CN204449949U (en) * 2015-02-09 2015-07-08 台州职业技术学院 Hydraulic power fixture

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107639447A (en) * 2017-09-25 2018-01-30 淮海工业集团有限公司 A kind of vehicle clamper of quick-clamping cuboid part
CN110441069A (en) * 2019-08-13 2019-11-12 天津商业大学 A kind of trolley collision fast fixture using hydraulic way driving

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