CN104625041B - A kind of automatization moulding by casting streamline - Google Patents

A kind of automatization moulding by casting streamline Download PDF

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Publication number
CN104625041B
CN104625041B CN201510069171.4A CN201510069171A CN104625041B CN 104625041 B CN104625041 B CN 104625041B CN 201510069171 A CN201510069171 A CN 201510069171A CN 104625041 B CN104625041 B CN 104625041B
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mould
casting
chain transmission
moulding
automatization
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CN104625041A (en
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朱辛其
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Jiangsu Qixin Machinery Manufacturing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D47/00Casting plants

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

A kind of automatization moulding by casting streamline.Provide a kind of simple in construction, easy to operate, improve automatization's moulding by casting streamline of work efficiency.Including transmitting device, cast section and demoulding section, described transmitting device includes chain transmission mechanism and pulsatile delivery mechanism, described chain transmission mechanism and pulsatile delivery mechanism is laid with some mold station for placing mould;Described cast section is located on described chain transmission mechanism, described cast section is provided with some moulds to be cast by casting mechanism, described mould is connected on described chain transmission mechanism by base plate, described pulsatile delivery mechanism is provided with some moulds to be cast, described pulsatile delivery mechanism includes more than twice that some pushing mechanisms and some rectilinear orbits, the speed of described pulsatile delivery mechanism are the speed of described chain transmission mechanism or twice.The present invention improves work efficiency, saves labor time and cost.

Description

A kind of automatization moulding by casting streamline
Technical field
The present invention relates to the improvement to automatization's moulding by casting streamline.
Background technology
When producing silico briquette, in prior art, by offering topotype on ground, then, the liquid object of Tai Baonei is poured into, Cool down, carry out broken by artificial iron hammer after cooling or manually crush placing into disintegrating machine after bulk crushing, There is following defect in it:
1), the most, add labor time and intensity;
2) product specification after, crushing differs, it is impossible to meets and uses requirement;
3), wasting greatly, granularity does not reaches use requirement.
Summary of the invention
The present invention is directed to problem above, it is provided that a kind of simple in construction, easy to operate, the automatization improving work efficiency waters Injection forming streamline.
The technical scheme is that and include transmitting device, cast section and demoulding section,
Described transmitting device includes chain transmission mechanism and pulsatile delivery mechanism, described chain transmission mechanism and pulsatile delivery Some mold station it are laid with for placing mould in mechanism;
Described cast section is located on described chain transmission mechanism, and described cast section is provided with some to be poured by casting mechanism The mould of note, described mould is connected on described chain transmission mechanism by base plate,
The forward and backward headspace one that is respectively equipped with of described cast section, the width of described headspace one is described mould The half of width, described chain transmission mechanism has entrance point and the port of export, the described port of export towards described entrance point direction and Downward-sloping, described entrance point is horizontally disposed with so that the some moulds in cast section realize being close to conveying continuously;
The entrance point of described chain transmission mechanism and the port of export connect the two ends of described pulsatile delivery mechanism respectively;
Described pulsatile delivery mechanism is provided with some moulds to be cast, and described pulsatile delivery mechanism includes some promotion machines Structure and some rectilinear orbits,
Some rectilinear orbits are concatenated into some Pai Guai roads in 90 ° successively, adjacent set between the rectilinear orbit between 90 ° Having bent angle track, bent angle track described in described pushing mechanism one_to_one corresponding, described pushing mechanism promotes the base plate of corresponding mould;
Described demoulding section by mould emptier for carrying out the demoulding by the mould after molding, and described demoulding section is positioned at pulsation and passes The side of last row on transfer mechanism;
Before demoulding section, described in turn on pulsatile delivery mechanism traffic direction the first place of line feed and be provided with headspace two, The width that width is described mould of described headspace two,
After demoulding section, described in turn and be parallel to the first corner of described chain transmission mechanism and be provided with headspace Three, the width that width is described mould of described headspace three;
The speed of described pulsatile delivery mechanism is more than the twice of the speed of described chain transmission mechanism or twice.
Described casting mechanism includes support, casting ladle, promotion cylinder and casting flow-injection groove, and described casting ladle is actively installed on described support Upper and tilted to described casting flow-injection groove by described promotion cylinder, described promotion cylinder is located at the lower section of described casting ladle, described in water beam Groove is located at the top of described cast section;The bottom of described casting ladle is provided with rotation platform so that described casting ladle can horizontally rotate.
Described casting flow-injection groove is provided with guide plate towards the side of described casting ladle.
Described mould emptier includes ejecting mechanism, push rod one and push rod two, and described ejecting mechanism includes lower platen and support Platform, described support platform is located at the side of described rectilinear orbit, described support platform mould after supporting molding,
Described push rod one is located at the side of described rectilinear orbit, for the mould after molding is pushed into support platform, described Push rod two is located at the side of described support platform, for the mould after the demoulding is pushed into rectilinear orbit,
The bottom surface of described lower platen is provided with thimble, and described lower platen is located at the top of described support platform and is incited somebody to action by thimble Mould carries out the demoulding.
Described mold-slide is connected on described base plate, and the bottom surface of described mould is provided with inclined guide groove, the end face of described base plate Being provided with Angle Pin, described Angle Pin is located in described Angle Pin adaptedly.
Described bent angle track includes flat board and some balls, and described flat board is provided with some grooves, and described ball is located at institute State in groove.
Described chain transmission mechanism includes sprocket wheel and chain, and described sprocket wheel drives described chain action, and described base plate is located at On described chain.
Described rectilinear orbit includes track frame and some paired running rollers, and described paired running roller is located at described by shaft coupling On track frame, the outside of described paired running roller is provided with wheel rim, and described base plate is provided with between described wheel rim.
Described pushing mechanism is hydraulic cylinder or cylinder.
The side of described bent angle track is provided with side shield, and described side shield is provided with induction apparatus, and it is right that described induction apparatus controls The pushing mechanism answered.
The present invention includes transmitting device, cast section and demoulding section, and transmitting device includes chain transmission mechanism and pulsatile delivery Mechanism, cast section is located on chain transmission mechanism, closely arrangement and continuously delivery mold, and pulsatile delivery mechanism realizes pulsation conveying (conveying the most continuously), and asynchronous promotion (i.e. pushing mechanism action), it is achieved the continuous conveying of mould.In work, first pass through Casting mechanism fixed point cast, transmitting device transmission action, pour the solution in casting ladle into mould on some mold station successively, Then, natural cooling is used to be shaped;Mould emptier work again, by the demoulding the most one by one of the mould after molding, treats the most de- After mould, it is recycled for cast, cooling and the action of the demoulding.Mould can be processed into different specifications at work, strong adaptability, Meet and use requirement.
The present invention improves work efficiency, saves labor time and cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention,
Fig. 2 is the structural representation of casting mechanism in the present invention,
Fig. 3 is the partial structurtes schematic diagram of mould emptier in the present invention,
Fig. 4 is the attachment structure schematic diagram of mould and base plate in the present invention,
Fig. 5 is the isolating construction schematic diagram of mould and base plate in the present invention,
Fig. 6 be in Fig. 5 A to structural representation,
Fig. 7 is the structural representation of cathetus track of the present invention,
Fig. 8 is entrance point and the structural representation of the port of export in chain transmission mechanism in the present invention,
Fig. 9 is the structural representation of bent angle track in the present invention,
Figure 10 is the process chart of the present invention,
Figure 11 is the process chart one of the present invention,
Figure 12 is the process chart two of the present invention,
Figure 13 is the process chart three of the present invention;
In figure, 1 is cast section, and 2 is demoulding section, and 3 is mold station, and 4 is mould, and 40 is inclined guide groove, and 5 is headspace one, 6 is entrance point, and 7 is the port of export, and 8 is pushing mechanism, and 81 is pushing mechanism one, and 82 is pushing mechanism two, and 9 is rectilinear orbit, 10 Being bent angle track, 11 is base plate, and 110 is Angle Pin, and 12 is headspace two, and 13 is headspace three,
14 is casting mechanism, and 141 is support, and 142 is casting ladle, and 143 is to promote cylinder, and 144 is casting flow-injection groove, and 145 is to rotate Platform, 146 is guide plate,
1511 is lower platen, and 1512 is to support platform, and 152 is push rod one, and 153 is push rod two, and 154 is thimble,
16 is flat board, and 17 is groove, and 18 is ball, and 19 is running roller, and 20 is wheel rim, and 21 is side shield, and 22 is induction apparatus.
Detailed description of the invention
The present invention as shown in figs 1-9, including transmitting device, pours into a mould section 1 and demoulding section 2,
Described transmitting device includes chain transmission mechanism and pulsatile delivery mechanism, described chain transmission mechanism and pulsatile delivery Some mold station 3 it are laid with for placing mould 4 in mechanism;
Described cast section 1 is located on described chain transmission mechanism, and described cast section 1 is provided with some by casting mechanism 14 Mould to be cast, described mould 4 is connected on described chain transmission mechanism by base plate 11,
The forward and backward headspace 1 that is respectively equipped with of described cast section 1, the width of described headspace 1 is described mould The half (i.e. reserving mold half station) of the width of 4, described chain transmission mechanism has entrance point 6 and the port of export 7, described in go out Mouthful end 7 is towards described entrance point 6 direction and downward-sloping, and described entrance point is horizontally disposed with so that the some moulds in cast section Realize being close to conveying continuously;The port of export tilts to be easy to mould to draw close to entrance point, it is achieved being close between mould acts on;
The entrance point 6 of described chain transmission mechanism and the port of export 7 connect the two ends of described pulsatile delivery mechanism respectively;
Described pulsatile delivery mechanism is provided with some moulds to be cast, and described pulsatile delivery mechanism includes some promotion machines Structure 8 and some rectilinear orbits 9,
Some rectilinear orbits 9 are concatenated into some Pai Guai roads in 90 ° successively, adjacent in the rectilinear orbit 9 between 90 ° between Being provided with bent angle track 10, bent angle track 10 described in described pushing mechanism 8 one_to_one corresponding, described pushing mechanism 8 promotes corresponding mould Base plate;
Pulsatile delivery mechanism arranges some Pai Guai roads, saves space.
Described demoulding section 2 is by mould emptier for carrying out the demoulding by the mould after molding, and described demoulding section is positioned at pulsation The side of last row on transmission mechanism;
Before demoulding section, described in turn on pulsatile delivery mechanism traffic direction the first place of line feed and be provided with headspace two 12, the width that width is described mould of described headspace two, (i.e. reserving a mold station)
After demoulding section, described in turn and be parallel to the first corner of described chain transmission mechanism and be provided with headspace three 13, the width that width is described mould of described headspace three;(i.e. reserving a mold station)
As it is shown in figure 1, specifically show four row's transmission channels, which show reserved mold station, lay respectively at de- Mold segment forward and backward;Reserved half station and a station, it is simple to coordinate speed and the chain transmission of different pulsatile delivery mechanisms The speed (mainly considering the time rhythm turning round and entering a new line) of mechanism so that mould can continuously, connect transmitting;
Meanwhile, a reserved station, it is simple to coordinate the asynchronous behavior of pushing mechanism so that transmission is continuously, reliably;
The speed of described pulsatile delivery mechanism is more than the twice of the speed of described chain transmission mechanism or twice;Chain passes At work, solid line continuously transmits transfer mechanism, and pulsatile delivery mechanism is at work, it is achieved (i.e. mould moves pulsatile delivery one by one Dynamic), owing to reserving mold half station at the port of export of cast section, turn and a mold station is set, be in operation, pass through Different speed controlling, so that the mould at the chain transmission mechanism port of export moves mold half station, pulsatile delivery machine Mould on structure can move a mold station, and then mould is transmitted the most reliably.
As in figure 2 it is shown, described casting mechanism 14 includes support 141, casting ladle 142, promotes cylinder 143 and casting flow-injection groove 144, institute State casting ladle 142 be actively installed on described support 141 and tilted to described casting flow-injection groove 144 by described promotion cylinder 143, described Promoting cylinder 143 to be located at the lower section of described casting ladle 142, described casting flow-injection groove 144 is located at the top of described cast section 1, described cast Chute is tapered, top, bottom opening, and in casting flow-injection groove work, the top being located at mould by support is poured into a mould, along with chain Transmission mechanism action, can strike off unnecessary flash;The bottom of described casting ladle is provided with rotation platform 145 so that described casting ladle can Horizontal rotation.In work, automation mechanized operation, casting ladle is contained on support by traveling crane, and mechanization (elevating mechanism) tilts;Simultaneously By rotation platform runing rest, support drives casting ladle to rotate, and casting ladle tilts again, carries out deslagging, convenient operation.
Described casting flow-injection groove 144 is provided with guide plate 146 towards the side of described casting ladle.Arrange guide plate to be easy to guide, it is to avoid high The temperature direct Impact mould of solution, it is to avoid the damage of mould, meanwhile, increases the distance of flowing, plays cushioning effect, can drop simultaneously Temperature.
As it is shown on figure 3, described mould emptier includes ejecting mechanism, push rod 1 and push rod 2 153, described ejecting mechanism Including lower platen 1511 and support platform 1512, described support platform 1512 is located at the side of described rectilinear orbit 9, described support platform 1512 moulds after supporting molding, the centre supporting platform 1512 is provided with mesopore, it is simple to the product stripping in mould;
Described push rod 1 is located at the side of described rectilinear orbit 9, for the mould after molding being pushed into support platform, Described push rod 2 153 is located at the side of described support platform, for the mould after the demoulding is pushed into rectilinear orbit,
The bottom surface of described lower platen 1511 is provided with thimble 154, and described lower platen 1511 is located at the upper of described support platform 1512 Just and by thimble, mould is carried out the demoulding.Mould emptier at work, by ejecting mechanism by determining in the mould after molding Pressing under type product and carry out the demoulding, the product after the demoulding can carry out concentrating packing processes by separately setting transmission mechanism.
As Figure 4-Figure 6, described mould 4 is slidably connected on described base plate 11, and the bottom surface of described mould 4 is provided with inclined guide groove 40, the end face of described base plate 11 is provided with Angle Pin 110, and described Angle Pin is located in described Angle Pin adaptedly.Mould and base plate Between be slidably connected, it is simple to reliable guide-localization;When the demoulding, mould separates with base plate, and mould is released by push rod one, the demoulding After, mould is advanced by push rod two, returns in situ.
As it is shown in figure 9, described bent angle track includes that flat board 16 and some balls 18, described flat board 16 are provided with some grooves 17, described ball 18 is located in described groove 17.In running in the horizontal direction due to mould, there are 90 ° of turning operation problems, because of This, turn at 90 ° and avoided at track using running roller, use ball replacement action.
Described chain transmission mechanism includes sprocket wheel and chain, and described sprocket wheel drives described chain action, and described base plate is located at On described chain.It is easy to coordinate pushing mechanism action by chain transmission, forms continuous print action.
As it is shown in fig. 7, described rectilinear orbit includes that track frame and some paired running rollers 19, described paired running roller 19 lead to Crossing shaft coupling to be located on described track frame, the outside of described paired running roller 19 is provided with wheel rim 20, and described base plate 11 is provided with described wheel Between edge 20, described wheel rim 20 is positioned at the lower section of described mould 4.Being fixedly installed some running rollers on rectilinear orbit, base plate is at running roller On rolled by pushing mechanism, convenient transmission;The height of running roller and ball highly consistent, it is simple to rectilinear orbit and bent angle track Guiding, improve transmission reliability.
Wheel rim is positioned at the lower section of described mould, it is simple to when the demoulding, and mould is released by push rod one, it is to avoid interfere.
Described pushing mechanism 8 is hydraulic cylinder or cylinder;It is easy to select according to job demand.
The side of described bent angle track 10 is provided with side shield 21, and described side shield 21 is provided with induction apparatus 22, described sensing Device 22 controls the pushing mechanism of correspondence.Owing to ball is without wheel rim, it is impossible to guide die, by arranging side shield, guides, make Obtain mould by predetermined track action;Meanwhile, induction apparatus is set, it is simple to control pushing mechanism action, it is achieved between pushing mechanism Asynchronous behavior, it is simple to continuously transmitting of mould, convenient control.
Such as Figure 10-13, the work process of the present invention is: mould realizes segment transmissions on transmitting device, is passed by chain Transfer mechanism and the action simultaneously of pulsatile delivery mechanism, meanwhile, asynchronous behavior shows themselves in that pushing mechanism 1 works formerly, promotes machine After structure 2 82 is operated in, it is achieved asynchronously pushing action, it is to avoid interfere, it is achieved continuously transmitting of mould, arrow in Figure 11-13 Direction represents pushing direction.

Claims (10)

1. automatization's moulding by casting streamline, it is characterised in that include transmitting device, cast section and demoulding section,
Described transmitting device includes chain transmission mechanism and pulsatile delivery mechanism, described chain transmission mechanism and pulsatile delivery mechanism On be laid with some mold station for placing mould;
Described cast section is located on described chain transmission mechanism, and described cast section is provided with some to be cast by casting mechanism Mould, described mould is connected on described chain transmission mechanism by base plate,
The forward and backward headspace one that is respectively equipped with of described cast section, the width that width is described mould of described headspace one Half, described chain transmission mechanism has entrance point and the port of export, and the described port of export is towards described entrance point direction and downwards Tilting, described entrance point is horizontally disposed with so that the some moulds in cast section realize being close to conveying continuously;
The entrance point of described chain transmission mechanism and the port of export connect the two ends of described pulsatile delivery mechanism respectively;
Described pulsatile delivery mechanism is provided with some moulds to be cast, described pulsatile delivery mechanism include some pushing mechanisms and Some rectilinear orbits,
Some rectilinear orbits are concatenated into some Pai Guai roads in 90 ° successively, adjacent curved in being provided with between the rectilinear orbit between 90 ° Angle track, bent angle track described in described pushing mechanism one_to_one corresponding, described pushing mechanism promotes the base plate of corresponding mould;
Described demoulding section is by mould emptier for carrying out the demoulding by the mould after molding, and described demoulding section is positioned at pulsatile delivery machine The side of last row on structure;
Before demoulding section, described in turn on pulsatile delivery mechanism traffic direction the first place of line feed and be provided with headspace two, described The width of headspace two is the width of described mould,
After demoulding section, described in turn and be parallel to the first corner of described chain transmission mechanism and be provided with headspace three, institute State the width that width is described mould of headspace three;
The speed of described pulsatile delivery mechanism is more than the twice of the speed of described chain transmission mechanism or twice.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described casting mechanism includes Support, casting ladle, promotion cylinder and casting flow-injection groove, described casting ladle is actively installed on described support and by described promotion cylinder to described Casting flow-injection groove tilts, and described promotion cylinder is located at the lower section of described casting ladle, and described casting flow-injection groove is located at the top of described cast section;Institute The bottom stating casting ladle is provided with rotation platform so that described casting ladle can horizontally rotate.
A kind of automatization the most according to claim 2 moulding by casting streamline, it is characterised in that described casting flow-injection groove towards The side of described casting ladle is provided with guide plate.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described mould emptier includes Ejecting mechanism, push rod one and push rod two, described ejecting mechanism includes lower platen and supports platform, and described support platform is located at described straight line The side of track, described support platform mould after supporting molding,
Described push rod one is located at the side of described rectilinear orbit, for the mould after molding is pushed into support platform, described push rod Two sides being located at described support platform, for the mould after the demoulding is pushed into rectilinear orbit,
The bottom surface of described lower platen is provided with thimble, and described lower platen is located at the top of described support platform and by thimble by mould Carry out the demoulding.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described mold-slide connects On described base plate, the bottom surface of described mould is provided with inclined guide groove, and the end face of described base plate is provided with Angle Pin, and described Angle Pin is adaptive Be located in described Angle Pin.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described bent angle track includes Flat board and some balls, described flat board is provided with some grooves, and described ball is located in described groove.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described chain transmission mechanism Including sprocket wheel and chain, described sprocket wheel drives described chain action, and described base plate is located on described chain.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described rectilinear orbit includes Track frame and some paired running rollers, described paired running roller is located on described track frame by shaft coupling, described paired running roller Outside be provided with wheel rim, described base plate is located between described wheel rim.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described pushing mechanism is liquid Cylinder pressure or cylinder.
A kind of automatization the most according to claim 1 moulding by casting streamline, it is characterised in that described bent angle track Side is provided with side shield, and described side shield is provided with induction apparatus, and described induction apparatus controls corresponding pushing mechanism.
CN201510069171.4A 2015-02-10 2015-02-10 A kind of automatization moulding by casting streamline Active CN104625041B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105174263B (en) * 2015-09-30 2017-03-22 朱辛其 Continuous demolding mechanism and automatic casting molding assembly line comprising same
CN109175342B (en) * 2018-11-08 2024-06-07 山东杰创机械有限公司 Bilateral pouring system
CN111136845A (en) * 2019-12-18 2020-05-12 浙江格林特木塑材料有限公司 Shaping system for manufacturing plastic-wood boards

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* Cited by examiner, † Cited by third party
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CN1218820C (en) * 2002-10-18 2005-09-14 常州市天创智能化技术有限公司 Machining method for multistation pouring plastic products
JP2009050910A (en) * 2007-08-29 2009-03-12 Sintokogio Ltd Cooling line for green sand mold poured with molten metal
JP2009214138A (en) * 2008-03-11 2009-09-24 Sintokogio Ltd Facility and method for sand mold press casting
CN203679250U (en) * 2014-01-27 2014-07-02 铜陵有色金神耐磨材料有限责任公司 Swage die casting frame
CN204039070U (en) * 2014-09-10 2014-12-24 朱辛其 Pure Silicon Metal automatic casting production line
CN204430261U (en) * 2015-02-10 2015-07-01 朱辛其 Automation moulding by casting streamline

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