CN104624589A - Ion wind air washing device and method applying plastic bottle production technology - Google Patents
Ion wind air washing device and method applying plastic bottle production technology Download PDFInfo
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- CN104624589A CN104624589A CN201510052110.7A CN201510052110A CN104624589A CN 104624589 A CN104624589 A CN 104624589A CN 201510052110 A CN201510052110 A CN 201510052110A CN 104624589 A CN104624589 A CN 104624589A
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- Prior art keywords
- plastic bottle
- bottle
- ion wind
- bottleneck
- rotating disk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
- B08B9/32—Rotating conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/283—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets
- B08B9/286—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets the gas being ionized
Abstract
The invention discloses an ion wind air washing device and method applying the plastic bottle production technology. The device comprises a bottle washing rotating disc connected to a bottle blowing machine through a conveyor belt. Mechanical hands corresponding to bottle clamping openings respectively are arranged on the bottle washing rotating disc. Each mechanical hand is correspondingly provided with an ion wind generation device and a vacuumizing rubber plug. According to the ion wind air washing device and method, complete air washing is adopted for plastic bottle washing, and the working environment is not humid any more; due to complete air washing, no high pressure air bottle blowing is needed, and noise of a working place is reduced; on the basis of detection, the noise is reduced by 8-10 dB compared with composite cleaning, and the working environment is optimized; plastic bottle movement and bottle washing are synchronized, each spraying needle corresponds to one bottle, no misplacement or washing omission exists, and the risk that the bottles are not cleaned thoroughly is avoided; no water needs to be injected during bottle washing, and the bottle washing cost can be greatly saved.
Description
Technical field
The present invention relates to plastic bottle wash bottle field, particularly relate to a kind of ion wind gas-washing device and the method for applying plastic bottle production technology.
Background technology
Infusion solutions is as the most frequently used medicine preparation of medical institutions, the market demand is huge, China's transfusion industry compound growth rate reaches 17.2% nearly ten years, 2011, China's infusion solutions market capacity is more than 10,000,000,000 bottles (bag), and plastic bottle infusion solutions is with its feature such as security, the feature of environmental protection, every year also with higher speed increase, within 2011 years, market capacity rises to rapidly more than 4,000,000,000 bottles.Along with the increase of output, plastic bottle quality is paid attention to more comprehensively.The quality of production of plastic bottle transfusion and the cleaning of plastic bottle have much relations.
In prior art, plastic bottle cleaning carry out in washing and sealing machine group, employing be general composite cleaning technique.Although this cleaning method can ensure cleaning quality, also there is shortcoming: washing cost is high; Ensure the cleaning quality of bottle inner bottom part, particularly Large Copacity plastic bottle, the pressure of water for injection wants high, and keeps stable; (operating) water nozzle, compressed-air atomizer move back and forth, and run after a period of time, due to mechanical wear, there will be dislocation, misalignment bottleneck, affect wash bottle and dry up effect, and in increase medicine, particulate exceeds standard and the risk of easy rosin joint between bottleneck and bottle cap, affects product quality; For blowing down the residual water in bottle, clean compressed air will have enough flow velocitys and pressure, and noise is comparatively large, and after testing, noise, more than 90 decibels, has considerable influence to operating environment; Ion wind is in the inside and outside blowing of the export-oriented bottle of bottleneck, and the efficiency destaticed is not high; Clean with twice water for injection, moist near washing and sealing machine group, ion wind generator easily burns out, the instrument of real-time display ion generating device operation conditions can not ensure normal work, likely also producing in continuation in the failed situation of ion generating device, so affecting product quality by affecting wash bottle effect.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of ion wind gas-washing device and the method for applying plastic bottle production technology, be intended to solve the problem that existing plastic bottle cleaning method cost is high, unreliable, noise is large.
Technical scheme of the present invention is as follows:
A kind of ion wind gas-washing device applying plastic bottle production technology, wherein, the wash bottle rotating disk of bottle blowing machine is connected to by conveyer belt, described wash bottle rotating disk is provided with the manipulator corresponding to every only folder bottleneck, each manipulator correspondence arranges an ion wind generating means and and vacuumizes plug, the plastic bottle that bottle blowing machine is come is delivered to wash bottle rotating disk through conveyer belt, after plastic bottle bottleneck clamped by manipulator on rotating disk, plastic bottle is overturn 180 °, make bottleneck downward, the nozzle needle of ion wind generating means is inserted in plastic bottle under the guiding of its cam, be synchronized with the movement with plastic bottle, the ion wind that ion generating device produces is blown in plastic bottle by nozzle needle, and plastic bottle bottleneck is with to vacuumize plug closely sealed, eliminate the electrostatic in plastic bottle, and the particulate having eliminated electrostatic in plastic bottle is blown, it is made to swim in space in plastic bottle, be configured in the vacuum tube vacuumized on plug the particulate of the ion wind after cleaning and suspension is taken away,
Simultaneously, plastic bottle enter wash bottle rotating disk be flipped to bottleneck downwards after, the outer cleaning device of ion wind above plastic bottle blows out ion wind downwards, plastic bottle outer wall is cleaned, after air purge operation completes, nozzle needle declines rapidly under cam production, leaves bottleneck, plastic bottle is flipped to bottleneck upwards again, sends into filling operation;
Plastic bottle and ion wind generating means, vacuumize plug by same main drive transmission, ensure synchronous axial system, make plastic bottle bottleneck and vacuumize plug good seal;
The frame of wash bottle rotating disk is provided with electrostatic detector, and detection probe and the detected plastic bottle of electrostatic detector keep the distance of 25mm, and electrostatic detector good earth;
The rotation time of plastic bottle on wash bottle rotating disk be 6s and more than;
Be provided with supervising device in ion wind generating means, and be with warning function, be convenient to monitoring, the ion wind Stress control that ion wind generating means produces is at 0.2 ~ 0.25Mpa;
The degree of depth in nozzle needle insertion plastic bottle bottle is at the middle part of plastic bottle.
An ion wind air purge method for the ion wind gas-washing device of application plastic bottle production technology as above, wherein, comprises step:
The plastic bottle that bottle blowing machine is come is delivered to wash bottle rotating disk through conveyer belt, after plastic bottle bottleneck clamped by the manipulator on rotating disk, plastic bottle is overturn 180 °, makes bottleneck downward;
Be inserted in plastic bottle under the nozzle needle of ion wind generating means rises the guiding of cam thereon, be synchronized with the movement with plastic bottle, the ion wind that ion generating device produces is blown in plastic bottle by nozzle needle, and plastic bottle bottleneck is with to vacuumize plug closely sealed, eliminate the electrostatic in plastic bottle, and the particulate having eliminated electrostatic in plastic bottle is blown, make it swim in space in plastic bottle, be configured in the vacuum tube vacuumized on plug and the particulate of the ion wind after cleaning and suspension is taken away;
Simultaneously, plastic bottle enter wash bottle rotating disk be flipped to bottleneck downwards after, the outer cleaning device of ion wind above plastic bottle blows out ion wind downwards, plastic bottle outer wall is cleaned, after air purge operation completes, nozzle needle declines rapidly under cam production, leaves bottleneck, plastic bottle is flipped to bottleneck upwards again, sends into filling operation.
Beneficial effect: in the present invention, plastic bottle wash bottle adopts full air purge, and working environment is no longer moist; Full air purge, without pressure-air bottle blowing, workplace noise decrease, after testing, noise ratio composite cleaning reduces 8 ~ 10 decibels, optimizes working environment; Plastic bottle motion is synchronous with wash bottle, and every corresponding bottle of nozzle needle, does not exist dislocation, leaks and wash phenomenon, avoid the risk that bottle does not wash clean; Wash bottle, without water for injection, can save wash bottle cost greatly.
Accompanying drawing explanation
Fig. 1 is a kind of ion wind gas-washing device first viewing angle constructions schematic diagram applying plastic bottle production technology of the present invention.
Fig. 2 is a kind of partial structurtes schematic diagram applying the ion wind gas-washing device of plastic bottle production technology of the present invention.
Detailed description of the invention
The invention provides a kind of ion wind gas-washing device and the method for applying plastic bottle production technology, for making object of the present invention, technical scheme and effect clearly, clearly, the present invention is described in more detail below.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Refer to Fig. 1 and Fig. 2, the ion wind gas-washing device of application plastic bottle production technology of the present invention, it comprises the wash bottle rotating disk 100 (being ion wind cleaning area 110 in the middle part of it) being connected to bottle blowing machine by conveyer belt, described wash bottle rotating disk 100 is provided with the manipulator 140 corresponding to every only folder bottleneck, each manipulator 140 correspondence arranges an ion wind generating means and and vacuumizes plug (comprising sealing-plug 150 and vacuum tube 160).The course of work is: the plastic bottle 130 that bottle blowing machine is come is delivered to wash bottle rotating disk 100 through conveyer belt, after bottleneck clamped by manipulator 140 on wash bottle rotating disk 100, plastic bottle 130 is overturn 180 °, make bottleneck downward, the nozzle needle 170 of ion wind generating means inserts in plastic bottle 130 under the guiding of its cam, and simultaneously plastic bottle 130 bottleneck is with to vacuumize plug closely sealed.Nozzle needle 170, from insertion bottle, is followed the tracks of plastic bottle 130 always and is synchronized with the movement.On wash bottle rotating disk 100, every presss from both sides the corresponding nozzle needle 170 of manipulator 140 of bottleneck and vacuumizes plug.The ion that nozzle needle 170 top produces is blown in bottle by clean compressed air, eliminates the electrostatic in bottle, is blown by the particulate having eliminated electrostatic simultaneously, make its space in bottle of floating in bottle, vacuumizes plug by the ion wind after cleaning and be suspended in interior particulate and take away.Simultaneously, plastic bottle 130 enter wash bottle rotating disk 100 be flipped to bottleneck downwards after, the outer cleaning device 120 of ion wind above plastic bottle blows out ion wind downwards, plastic bottle 130 outer wall is cleaned, after air purge operation completes, nozzle needle 170 declines rapidly under cam production, leaves bottleneck, plastic bottle 130 is flipped to bottleneck upwards again, sends into filling operation.
Plastic bottle 130 with ion wind generating means, vacuumize plug by same main drive transmission, ensure synchronous axial system, make plastic bottle 130 bottleneck and vacuumize plug good seal;
The frame of wash bottle rotating disk 100 is provided with electrostatic detector, and detection probe and the detected plastic bottle of electrostatic detector keep the distance of 25mm, and electrostatic detector good earth;
The rotation time of plastic bottle 130 on wash bottle rotating disk 100 be greater than 6s and more than;
Supervising device is provided with in ion wind generating means, and be with warning function, upper and lower limit can be reported to the police, and is convenient to monitoring, the ion wind Stress control that ion wind generating means produces is at 0.2 ~ 0.25Mpa, hypertonia, waste source of the gas, and produce noise, hypotony, blow the particulate in motionless bottle, electrostatic is difficult to eliminate, and bottle cleaning does not reach requirement.
Nozzle needle 170 inserts the degree of depth in plastic bottle 130 bottles at the middle part of plastic bottle 130.Be convenient to the particulate blown in bottle like this, the wind after wash bottle can be taken away well again at the bottom of can being flushed to bottle.
Vacuumize plug connect vavuum pump type selecting want accurately, vacuum will control suitably, timely, enoughly should to be taken away by wind, do not cause bottle deforms again, and general vacuum degree control is advisable making empty bottle Light deformation.The type selecting of vavuum pump is wanted accurately, and vacuum will control suitably, timely, enoughly should to be taken away by wind, do not cause bottle deforms again, and general vacuum degree control is advisable making empty bottle Light deformation.
Wash bottle rotating disk 100 rotating speed should be designed to adjustable.For ensureing cleaning performance, low speed answered by rotating disk, and the scavenging period of plastic bottle on rotating disk is 6 seconds or is greater than 6 seconds.
Ion wind gas-washing device also connects ion wind on-line measuring device, and it is the instrument detecting wash bottle quality, to be detected by defective bottle at any time, and sends defective signal to filling apparatus, not filling to defective bottle.Nozzle needle, once be damaged, can judge that problem has appearred in which nozzle needle, keeps in repair immediately at once, ensures bottle cleaning performance.Ion wind on-line measuring device normally works, and is the key ensureing wash bottle quality.Electrostatic detector in ion wind on-line measuring device is firmly arranged in the frame of wash bottle rotating disk; for preventing clashing into, electrostatic detector outside will install Anti-bumping protection frame additional, is accurate detection; detection probe and detected plastic bottle keep the distance of about 25mm, and detector wants good earth.
In the present invention, particulate matter in plastic bottle, microorganism, visible foreign matters etc. are mainly removed in wash bottle, and particulate matter, microorganism, visible foreign matters cleaning control standard are: in every ml, containing more than 10 μm particulate≤20, containing more than 25 μm particulate≤2; Microorganism≤10CFU/100ml; Without visible foreign matters.
The relation of electrostatic and particulate matter, microorganism, visible foreign matters
The plastic bottle of air purge of often being turned around by wash bottle rotating disk is decided to be one group and numbers, often organize the electrostatic pressure after detecting air purge respectively, then the water for injection filtered through 0.22 μm of foldable filter element is poured into, detect particulate matter, visible foreign matters and microorganism, draw residual electrostatic and particulate matter, visible foreign matters and microorganism relation as table one:
Table one
Through repeatedly getting plastic bottle (500ml, 250ml, 100ml) test of different size, show that electrostatic is when below 1200v, particulate matter, microorganism and visible foreign matters all meet plastic bottle cleaning requirement.For controlling product quality better, considering from reduction risk angle, the safe static residue upper limit is controlled at 1000V.
Open ion wind gas-washing device of the present invention, the clean ion wind wash bottle time is set as 2,4,6,8 seconds respectively, the plastic bottle of air purge of often being turned around by wash bottle rotating disk is decided to be one group and numbers, and detect the electrostatic pressure after air purge respectively, the relation of electrostatic residual quantity and flushing times that records is as table two:
Table two
Getting the plastic bottle (500ml, 250ml, 100ml) of different size, through repeatedly testing, drawing air purge 4 second, electrostatic remnants are lower than 1000V, so electrostatic is residual basicly stable during 6 second of air purge.
In sum, plastic bottle wash bottle adopts full air purge, and working environment is no longer moist, is conducive to electrostatic detector and accurately, reliably works; Full air purge, without pressure-air bottle blowing, workplace noise decrease, after testing, noise ratio composite cleaning reduces 8 ~ 10 decibels, optimizes working environment; Plastic bottle motion is synchronous with wash bottle, and every corresponding bottle of ion wind nozzle needle, does not exist dislocation, leaks and wash phenomenon, avoid the risk that bottle does not wash clean; Wash bottle, without water for injection, can save wash bottle cost greatly, saves 1.5 ~ 2 points of for every bottle, produces the workshop of 8,000 ten thousand bottles per year, within 1 year, just can save more than 1,200,000 yuan for one.Visible, the present invention has obvious economic benefit and social benefit.
Should be understood that, application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (2)
1. apply the ion wind gas-washing device of plastic bottle production technology for one kind, it is characterized in that, comprise the wash bottle rotating disk being connected to bottle blowing machine by conveyer belt, described wash bottle rotating disk is provided with the manipulator corresponding to every only folder bottleneck, each manipulator correspondence arranges an ion wind generating means and and vacuumizes plug, the plastic bottle that bottle blowing machine is come is delivered to wash bottle rotating disk through conveyer belt, after plastic bottle bottleneck clamped by manipulator on rotating disk, plastic bottle is overturn 180 °, make bottleneck downward, the nozzle needle of ion wind generating means is inserted in plastic bottle under the guiding of its cam, be synchronized with the movement with plastic bottle, the ion wind that ion generating device produces is blown in plastic bottle by nozzle needle, and plastic bottle bottleneck is with to vacuumize plug closely sealed, eliminate the electrostatic in plastic bottle, and the particulate having eliminated electrostatic in plastic bottle is blown, it is made to swim in space in plastic bottle, be configured in the vacuum tube vacuumized on plug the particulate of the ion wind after cleaning and suspension is taken away,
Simultaneously, plastic bottle enter wash bottle rotating disk be flipped to bottleneck downwards after, the outer cleaning device of ion wind above plastic bottle blows out ion wind downwards, plastic bottle outer wall is cleaned, after air purge operation completes, nozzle needle declines rapidly under cam production, leaves bottleneck, plastic bottle is flipped to bottleneck upwards again, sends into filling operation;
Plastic bottle and ion wind generating means, vacuumize plug by same main drive transmission, ensure synchronous axial system, make plastic bottle bottleneck and vacuumize plug good seal;
The frame of wash bottle rotating disk is provided with electrostatic detector, and detection probe and the detected plastic bottle of electrostatic detector keep the distance of 25mm, and electrostatic detector good earth;
The rotation time of plastic bottle on wash bottle rotating disk be 6s and more than;
Be provided with supervising device in ion wind generating means, and be with warning function, be convenient to monitoring, the ion wind Stress control that ion wind generating means produces is at 0.2 ~ 0.25Mpa;
The degree of depth in nozzle needle insertion plastic bottle bottle is at the middle part of plastic bottle.
2. an ion wind air purge method for the ion wind gas-washing device of application plastic bottle production technology as claimed in claim 1, is characterized in that, comprise step:
The plastic bottle that bottle blowing machine is come is delivered to wash bottle rotating disk through conveyer belt, after plastic bottle bottleneck clamped by the manipulator on rotating disk, plastic bottle is overturn 180 °, makes bottleneck downward;
Be inserted in plastic bottle under the nozzle needle of ion wind generating means rises the guiding of cam thereon, be synchronized with the movement with plastic bottle, the ion wind that ion generating device produces is blown in plastic bottle by nozzle needle, and plastic bottle bottleneck is with to vacuumize plug closely sealed, eliminate the electrostatic in plastic bottle, and the particulate having eliminated electrostatic in plastic bottle is blown, make it swim in space in plastic bottle, be configured in the vacuum tube vacuumized on plug and the particulate of the ion wind after cleaning and suspension is taken away;
Simultaneously, plastic bottle enter wash bottle rotating disk be flipped to bottleneck downwards after, the outer cleaning device of ion wind above plastic bottle blows out ion wind downwards, plastic bottle outer wall is cleaned, after air purge operation completes, nozzle needle declines rapidly under cam production, leaves bottleneck, plastic bottle is flipped to bottleneck upwards again, sends into filling operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510052110.7A CN104624589A (en) | 2015-01-30 | 2015-01-30 | Ion wind air washing device and method applying plastic bottle production technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510052110.7A CN104624589A (en) | 2015-01-30 | 2015-01-30 | Ion wind air washing device and method applying plastic bottle production technology |
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| CN104624589A true CN104624589A (en) | 2015-05-20 |
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| CN201510052110.7A Pending CN104624589A (en) | 2015-01-30 | 2015-01-30 | Ion wind air washing device and method applying plastic bottle production technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107826744A (en) * | 2017-11-30 | 2018-03-23 | 浙江都邦药业股份有限公司 | The gas sterilizing unit and its method of parenteral solution plastic bottle |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101381009A (en) * | 2008-10-30 | 2009-03-11 | 长沙楚天科技有限公司 | Ion gas cleaner for packaging container |
| CN201342419Y (en) * | 2008-12-03 | 2009-11-11 | 上海恒谊制药设备有限公司 | High-speed automatic air washing bottle device |
| CN201720230U (en) * | 2010-06-30 | 2011-01-26 | 长沙市新中制药机械有限公司 | Bottle mouth sealing device |
| CN202185443U (en) * | 2010-08-17 | 2012-04-11 | 广州达意隆包装机械股份有限公司 | Bottle base cleaning device |
-
2015
- 2015-01-30 CN CN201510052110.7A patent/CN104624589A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101381009A (en) * | 2008-10-30 | 2009-03-11 | 长沙楚天科技有限公司 | Ion gas cleaner for packaging container |
| CN201342419Y (en) * | 2008-12-03 | 2009-11-11 | 上海恒谊制药设备有限公司 | High-speed automatic air washing bottle device |
| CN201720230U (en) * | 2010-06-30 | 2011-01-26 | 长沙市新中制药机械有限公司 | Bottle mouth sealing device |
| CN202185443U (en) * | 2010-08-17 | 2012-04-11 | 广州达意隆包装机械股份有限公司 | Bottle base cleaning device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107826744A (en) * | 2017-11-30 | 2018-03-23 | 浙江都邦药业股份有限公司 | The gas sterilizing unit and its method of parenteral solution plastic bottle |
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Application publication date: 20150520 |
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