CN104611780B - A kind of RP-CHOP denitrating catalyst fiber and the catalyst of preparation thereof - Google Patents

A kind of RP-CHOP denitrating catalyst fiber and the catalyst of preparation thereof Download PDF

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Publication number
CN104611780B
CN104611780B CN201510043079.0A CN201510043079A CN104611780B CN 104611780 B CN104611780 B CN 104611780B CN 201510043079 A CN201510043079 A CN 201510043079A CN 104611780 B CN104611780 B CN 104611780B
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chop
denitrating catalyst
fiber
scr denitration
catalyst fiber
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CN104611780A (en
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余明思
余光全
陈盈
彭鑫
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Wuhan Kesili Fiber Manufacturing Co Ltd
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Wuhan Kesili Fiber Manufacturing Co Ltd
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Abstract

The invention discloses a kind of RP CHOP denitrating catalyst fiber, this fiber is added the nucleator of 12 weight portions by the polypropylene of 100 weight portions, by being processed into RP CHOP denitrating catalyst fiber by integer after the surface conditioning agent of filament surface mixing interpolation 20 40 weight portions is processed at 90 DEG C after making cellosilk by smelting furnace spinning technique, RP CHOP denitrating catalyst fiber and the mixing of 100 weight portion SCR denitration raw materials is prepared again by 59 weight portions, agitated, extrude, be dried, calcine prepared denitrating catalyst.SCR denitration produces during RP CHOP denitrating catalyst fiber of the present invention 400 DEG C of calcinings in process of production hundreds of millions gas ports make SCR denitration not modification, do not crack and increase the denitration specific surface area of SCR denitration and postpone denitrating catalyst intoxicating phenomenon and make its SCR denitration longer for service life, and the SCR denitration that can make super-thin makes cost reduce by 40%.

Description

A kind of RP-CHOP denitrating catalyst fiber and the catalyst of preparation thereof
Technical field
The present invention relates to a kind of RP-CHOP denitrating catalyst fiber and the SCR denitration of preparation thereof.
Background technology
Along with the discharge capacity of the development nitrogen oxides N0x of China's power industry grows with each passing day, coal fired power generation machine Group be required to install SCR catalyst for denitrating flue gas N0x control treatment technology, SCR denitrating flue gas be one relatively For ripe commercial technology, SCR denitration reduction reaction can only achieve 75%, SCR the most often occurs Denitrating catalyst deactivation mechanism and intoxicating phenomenon and service life is the longest.Its main cause is N2And H2O reacts Specific surface area is little. at high temperature SCR catalyst for denitrating flue gas thermal sintering deactivation mechanism, and the thermal sintering of catalyst Process is irreversible sintering, and causing catalyst activity to reduce can not recover by the way of catalyst regenerates, This is one of the major reason of catalysqt deactivation.Typically when flue-gas temperature is higher than 400 degree, sintering begins to send out Raw, 450 degree of catalyst lifes will be greatly reduced in the short period of time, and the most commercial SCR denitrating flue gas is urged Agent mostly is V2O5-WO3-TiO2Catalyst, wherein V2O5For active component, WO3For stable elements, TiO2For carrying Body material, for the TiO of SCR catalyst for denitrating flue gas2Crystal formation be anatase titanium dioxide, gold can be changed into after being sintered Red stone-type, thus cause crystal particle diameter to increase exponentially and SCR denitration inactivation and coal ash sinter.
Summary of the invention
In order to solve the problems referred to above, the present invention proposes the denitration of RP-CHOP denitrating catalyst fiber and preparation thereof and urges Agent, adds RP-CHOP denitrating catalyst fiber, in process of production in SCR denitration raw material SCR denitration produces during 400 DEG C of calcinings hundreds of millions gas ports, makes SCR denitration not modification, no Crack and add the denitration specific surface area of SCR denitration and postpone denitrating catalyst intoxicating phenomenon Make its SCR denitration longer for service life, and the SCR denitration that can make super-thin makes cost drop Low by 40%.
The present invention realizes particular by techniques below scheme:
A kind of RP-CHOP denitrating catalyst fiber, it is characterised in that this fiber is by the polypropylene of 100 weight portions Add the nucleator of 1-2 weight portion, cross logical to fiber after making cellosilk by smelting furnace spinning technique at 90 DEG C The surface conditioning agent of silk surface mixing interpolation 20-40 weight portion is processed into by integer after processing RP-CHOP denitrating catalyst fiber.
Further, a length of 0.8-1.2mm of RP-CHOP denitrating catalyst fiber is prepared.
Further, the tensile strength preparing RP-CHOP denitrating catalyst fiber is 400-600MPa, and fracture is stretched Long rate 10-100%, surface conditioning agent content is 20-40%, and elastic modelling quantity is 2000-3500MPa, equivalent diameter For 10-40 μm.
Further, described polyacrylic molecular weight is 1800-2000 ten thousand.
Further, described nucleator is high molecular polymer.
Denitrating catalyst prepared by a kind of RP-CHOP denitrating catalyst fiber, by the 5-9 weight portion of above-mentioned system RP-CHOP denitrating catalyst fiber and 100 weight portion SCR denitration raw materials mixing, agitated, extruding, Be dried, calcining prepares.
What the present invention produced has the beneficial effect that this RP-CHOP denitrating catalyst fiber is by macromolecule polypropylene warp Crossing interpolation nucleator, micromodification becomes original properties of materials, by smelting furnace spinning process spinning, fiber formed after Being completed by list processing agent post-treatment outside adding, the product completed adds SCR denitration to After (4NH3+4NO+O2 → 4N2+6H2O), make during producing SCR denitration, due to this denitration Catalyst fiber every cubic metre contains 23.08 hundred million to 34.62 hundred million fibre single threads, and this fiber dispersion is extremely strong also Good bond stress is had with SCR denitration base material, after being sufficiently stirred for SCR denitration base material, These monofilament form uniform, fine and close random distribution support system in the base, are producing SCR denitration During produce hundreds of millions gas ports, make SCR denitration not modification, do not crack and add SCR The denitration specific surface area of denitrating catalyst and postponement denitrating catalyst intoxicating phenomenon make its SCR denitration make Longer with the life-span, and the SCR denitration that super-thin can be made make cost reduce by 40%.
Surface conditioning agent is when being processed into RP-CHOP denitrating catalyst fiber by integer for 90 DEG C simultaneously, due to Fiber is in the limit state before thawing, but does not melt, and surface conditioning agent can well be attached to fibre Dimension table face the mouth that partly splits with fiber surface are combined formation one, play anti-quiet when producing SCR denitration Electric, smooth, anti-SCR denitration base material comes off, and the energy when producing SCR denitration 400 DEG C calcining It is to produce diversion stomatal in carbon dioxide makes SCR denitration to prevent SCR denitration to be catalyzed along speed catalysis fibre Agent bursts, it is most important that the denitration specific surface area increasing catalyst makes denitration effect more preferably.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearly and completely Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole enforcement Example.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creative work premise Lower obtained every other embodiment, broadly falls into the scope of protection of the invention.
Embodiment 1:
SCR denitration uses Jiangsu Longyuan Catalyst Co., Ltd. to produce, wherein TiO270~90 parts, WO3 3~10 parts, V2O52~4 parts, metal-oxide 0~10 parts, glass fibre 3~15 parts, through mixing, squeeze SCR denitration is prepared after going out drying and calcining.
Embodiment 2:
Chongqing Yuanda Catalyst Manufacturing Co., Ltd. uses the SCR denitration of embodiment 1 same recipe, and Adding the RP-CHOP denitrating catalyst fiber of the 5-9% of SCR denitration weight in formula, RP-CHOP takes off Denox catalyst fiber use the proportioning of the scheme of the application, parameter implement manufacture, through same steps mixing, SCR denitration is prepared after extrusion drying and calcining.
The SCR denitration that above two embodiment prepares is tested, reaction condition: dustiness 45g/Nm3, air speed 4000h-1, NO content 400ppm, NH3Content 324ppm, SO2Content 500ppm, H2O Content 10%, N2For Balance Air, test result takes its average and is compared as follows:
Test event Embodiment 1 Embodiment 2
380 DEG C of denitration efficiencies (%) 79 97
Minimum wall thickness (MINI W.) (mm) 1.1 0.6
Long life (h) 24000 26000
Row yielding (%) 78 97
As seen from the above table: the catalyst denitration effect that the present invention prepares after adding RP-CHOP denitrating catalyst fiber Fruit promotes about 20%, and main cause is RP-CHOP denitrating catalyst fiber anticracking during SCR denitration agent Stricture of vagina, indeformable, produce when hot conditions every cubic metre containing 23.08 hundred million to 34.62 hundred million fibre single threads, Form gas port, increase SCR denitration specific surface area about 20%. and then increase denitration effect and postpone denitrating catalyst Intoxicating phenomenon.
This fiber dispersion is extremely strong and has good bond stress with SCR denitration base material, through taking off with SCR After denox catalyst base material is sufficiently stirred for, these monofilament form uniform, fine and close random distribution in the base and support System, improves product row yielding, reduces catalyst wall thickness, increase SCR denitration effect.RP-CHOP denitration is urged The a length of 0.8-1.2mm of agent fiber, equivalent diameter is 10-40 μm, for SCR denitration matrix There are good parcel, fineness, SCR denitration can play good pod apertures and increase catalysis The specific surface area of agent makes it increase SCR denitration catalytic effect.And surface conditioning agent is producing SCR denitration Time play antistatic, smooth, anti-SCR denitration base material comes off and is producing SCR denitration 400 DEG C Can be to produce diversion stomatal in carbon dioxide makes SCR denitration to prevent along speed catalysis fibre during calcining SCR denitration bursts, and increases SCR denitration specific surface area.
The tensile strength of RP-CHOP denitrating catalyst fiber is 400-600MPa, elongation at break 10-100%, Oil content is 20-40%, elastic modelling quantity be 2000-3500Mpa be RP-CHOP denitrating catalyst fiber composition Key technology data, play vital effect: produce SCR denitration and urge in producing SCR denitration Agent be use high pressure extrusion apparatus shape, crushing strength be 300MPa, extrusion speed be 1 meter per minute, RP-CHOP denitrating catalyst fiber adds in SCR denitration base material, and is well wrapped in base material Require together and again to have good flatness, stand the impact of high-voltage high-speed, produce SCR denitration Middle raising row yielding is indeformable not to ftracture, and the technical characteristic of this RP-CHOP denitrating catalyst fiber can well Meet.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all at this Within bright spirit and principle, any modification, equivalent substitution and improvement etc. made, should be included in this Within bright protection domain.

Claims (6)

1. a RP-CHOP denitrating catalyst fiber, it is characterised in that this fiber gathering by 100 weight portions Propylene adds the nucleator of 1-2 weight portion, passes through after making cellosilk by smelting furnace spinning technique at 90 DEG C To filament surface mixing add 20-40 weight portion surface conditioning agent process after by integer processing system Become RP-CHOP denitrating catalyst fiber.
2. RP-CHOP denitrating catalyst fiber as claimed in claim 1, it is characterised in that prepare RP-CHOP The a length of 0.8-1.2mm of denitrating catalyst fiber.
3. RP-CHOP denitrating catalyst fiber as claimed in claim 1 or 2, it is characterised in that prepare The tensile strength of RP-CHOP denitrating catalyst fiber is 400-600MPa, elongation at break 10-100%, oil preparation Content is 20-40%, and elastic modelling quantity is 2000-3500MPa, and equivalent diameter is 10-40 μm.
4. RP-CHOP denitrating catalyst fiber as claimed in claim 1, it is characterised in that described poly-third The molecular weight of alkene is 1800-2000 ten thousand.
5. RP-CHOP denitrating catalyst fiber as claimed in claim 1, it is characterised in that described nucleation Agent is high molecular polymer.
6. the SCR denitration that prepared by the RP-CHOP denitrating catalyst fiber as described in any one of claim 1-5 Catalyst, it is characterised in that prepared RP-CHOP denitrating catalyst fiber and 100 weight by 5-9 weight portion The mixing of part SCR denitration raw material, agitated, extrude, be dried, calcine prepared.
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CN107321348B (en) * 2016-08-31 2021-04-27 湖南循安环境资源技术有限公司 Catalytic fiber capable of catalytically removing organic gaseous pollutants, preparation method thereof, catalytic filter bag and bag-type dust collector
CN106622370B (en) * 2016-12-20 2021-04-27 武汉科丝力纤维制造有限公司 Low-temperature denitration catalyst fiber sodium ion removal auxiliary agent and preparation method thereof
CN111185173B (en) * 2020-01-09 2021-08-06 山东大学 Molded red mud catalyst and preparation method and application thereof
CN113509924B (en) * 2021-05-22 2022-05-03 山东博霖环保科技发展有限公司 Denitration catalyst and production process thereof

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CN104226300A (en) * 2014-08-08 2014-12-24 江苏宇达环保科技股份有限公司 SCR (Selective Catalytic Reduction) catalyst and preparation method thereof
CN104226301A (en) * 2014-09-16 2014-12-24 东营信拓汽车消声器有限公司 Preparation method of rare-earth-based composite multi-component denitrification and dioxin removal catalyst
CN104258856A (en) * 2014-09-16 2015-01-07 东营信拓汽车消声器有限公司 Preparation method of porous honeycomb ceramic catalyst with high specific surface area

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN103877970A (en) * 2014-03-24 2014-06-25 中安庆华河北节能环保工程技术有限公司 Honeycombed waste gas denitrification catalyst
CN104226300A (en) * 2014-08-08 2014-12-24 江苏宇达环保科技股份有限公司 SCR (Selective Catalytic Reduction) catalyst and preparation method thereof
CN104226301A (en) * 2014-09-16 2014-12-24 东营信拓汽车消声器有限公司 Preparation method of rare-earth-based composite multi-component denitrification and dioxin removal catalyst
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