CN104609350A - Filling production line for defoaming by using ultrasonic wave - Google Patents
Filling production line for defoaming by using ultrasonic wave Download PDFInfo
- Publication number
- CN104609350A CN104609350A CN201510042752.9A CN201510042752A CN104609350A CN 104609350 A CN104609350 A CN 104609350A CN 201510042752 A CN201510042752 A CN 201510042752A CN 104609350 A CN104609350 A CN 104609350A
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- CN
- China
- Prior art keywords
- filling production
- belt conveyor
- ultrasonic
- super sonic
- conveyor belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C2003/2671—Means for preventing foaming of the liquid
Landscapes
- Degasification And Air Bubble Elimination (AREA)
Abstract
The invention relates to a filling production line for defoaming by using ultrasonic wave. The filling production line comprises an ultrasonic generation device and a conveyor belt device, wherein the ultrasonic generation device comprises a tool head which is sequentially connected with an amplitude-change pole, an ultrasonic transducer and an ultrasonic drive power supply; the conveyor belt device comprises a conveyor belt; the conveyor belt is positioned below the ultrasonic generation device; a central axis of the tool head is vertical to the central axis of the conveyor belt; the lower end face of the tool head is parallel to the surface of the conveyor belt; a pot mouth liquid level of a pot body on the conveyor belt is not contacted with the lower end face of the tool head. The invention provides a convenient and efficient defoaming technology specially used for the filling production line. In the entire defoaming process, a defoamer is not used, a manner of in-container vacuumizing limited by container is not adopted, and the automation technology of defoaming the pot mouth liquid level by the filling production line is realized through pushing effect of the automated conveyor belt and the wave focusing effect of the tool head.
Description
Technical field
The present invention relates to food, beverage, chemical field, mainly solve because of filling or stirring reaction and the generation of liquid level instability foam, particularly relate to a kind of filling production lines of super sonic froth breaking.
Background technology
Foam is made up of material liquid and gas, and foam runs off, and can cause the loss of material liquid, also just cause the loss of production output; And the existence of bubble can affect the character of solution.
Defoaming technology main is at present chemical froth breaking method and physical defoaming method.
Chemistry froth breaking method: mainly add defoamer and eliminate bubble after foaming, its dominant mechanism is: defoamer is by reacting with foamer or directly changing the physical property of liquid film, thus change the state of liquid film, reduce foam stability, reach the object making lather collapse.But because of foaming agent inherently a kind of chemical products, be not suitable for field of foodstuff beverage.
Physical defoaming method: main logical temperature, pressure with regard to aerated fluid, or utilize mechanical device to produce shearing force to foam, the mode such as compressive force and impulsive force destroys liquid film strength to reach the object of froth breaking.But now physical defoaming device efficiency is low, and foam process load is little, also need research further and perfect.
For filling production lines, because of the foam that stirring reaction and liquid level instability produce, not only can cause serious entrainment, the serious wasting of resources is caused to production process; What is more important, the foam escape that foam is difficult to control and causes can endanger environment.Therefore, how realizing convenient efficient froth breaking is again the significant technology issues being badly in need of in multiple industrial circle solving.
Summary of the invention
For solving the deficiencies in the prior art, the invention provides a kind of convenient efficient defoaming technology again for filling production lines.
For realizing goal of the invention, the technical solution used in the present invention is:
A kind of filling production lines of super sonic froth breaking, comprise ultrasonic generator and belting, described ultrasonic generator comprise tool heads successively with ultrasonic transformer, ultrasonic transducer and super sonic driving power, described belting comprises belt conveyor, described belt conveyor is positioned at the below of ultrasonic generator, the central axis of described tool heads and the central axis upright of belt conveyor, the lower surface of described tool heads is parallel with belt conveyor surface, and the tank body tank oral fluid face on described belt conveyor does not contact with the lower surface of tool heads.
Further, described belt conveyor upper surface adjacent perimeter offers guiding gutter, and the bubble being convenient to overflow can be got rid of from belt conveyor in time, does not pollute belt conveyor.
Further, described belt conveyor adopts automation tranmission techniques, can regulate speed of transmission, and what coordinate ultrasonic generator sends out ripple frequency.
Further, described ultrasonic generator is fixed on support with scalable form, may be used for the tank body of different tank mouth size or height like this, thus regulates the area of froth breaking.
Further, the shape of described ultrasonic tool head is torus shape, oval torus shape or fan ring body shape.
Further, the lower surface of described ultrasonic tool head can be provided with spinfunction, strengthens the poly-ripple effect of tool heads, or adapts to more large-area liquid level bubble.
Further, the lower surface of described ultrasonic tool head can arrange suitable size according to tank mouth size.
Employing super sonic froth breaking ratio juris of the present utility model is: super sonic has larger power, this is because when sound wave arrives a certain material, due to the effect of sound wave, the material molecule in foam is also vibrated thereupon.During ul-trasonic irradiation on bubble, make liquid particle reach acceleration/accel, the large hundreds of thousands of of possible force of gravity acceleration/accel is doubly, even larger.Acceleration/accel huge like this, can make the liquid particle generation motion rapidly on bubble, make bubbles burst.Acoustic pressure effect, when super sonic passes in bubble, due to acoustic vibration, makes material produce compression and rarefaction.Pressure now suffered by bubble changes.Because super sonic has very large energy, bubble can be made to produce very large acoustic pressure, and when passing into the super sonic of common intensity in bubble, the pressure of generation can reach 0.3 ~ 1Mpa.Bubble, before not being subject to ul-trasonic irradiation, is only subject to bar pressure, and when super sonic is added to after on bubble, the vibration of sound wave can make it compress, then its pressure increases, and impels bubbles burst; Also its molecule can be made sparse, then bubble pressure is less than barometric pressure and swelling fracture.
The utility model utilizes super sonic to carry out froth breaking and drives vibrating system by the driving power in this equipment just, makes vibrating system produce super sonic; By the poly-ripple effect of tool heads by sound wave effect in bubble surface, finally make bubbles burst, reach the object of froth breaking; Super sonic also can enter liquid internal, eliminates the bubble of liquid internal, plays the effect prevented trouble before it happens.
The beneficial effects of the utility model are to provide a kind of convenient efficient defoaming technology to be again exclusively used in filling production lines, in whole defoaming process, do not use defoamer, decrease and material liquid be also ensure that not by material to the pollution of environment, also the mode vacuumized in the container that employing meeting receptor does not limit, it is by the impetus of automation belt conveyor, and the poly-ripple effect of tool heads, achieves the automatic technology of for filling production lines, tank oral fluid face being carried out to froth breaking.
And super sonic froth breaking compares with chemical froth breaking, froth breaking cost can be reduced, do not affect product design; Compare with mechanical defoaming method, equipment volume is little, consumption of power is few, defoaming effectiveness is high.Super sonic froth breaking can remove the bubble in liquid, can also reach the effect prevented trouble before it happens.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model;
Wherein, 1. support; 2. ultrasonic generator; 3. tank body belting; 4. tool heads; 5. ultrasonic transformer; 6. ultrasonic transducer; 7. super sonic driving power; 8. belt conveyor.
detailed description of the invention:
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is further described.
Embodiment 1
See Fig. 1, the filling production lines of super sonic froth breaking of the present utility model, comprise ultrasonic generator 2 and belting 3, described ultrasonic generator 2 comprise tool heads 4 successively with ultrasonic transformer 5, ultrasonic transducer 6 and super sonic driving power 7, described belting 3 comprises belt conveyor 8, described belt conveyor 8 is positioned at the below of ultrasonic generator 2, the central axis of described tool heads 3 and the central axis upright of belt conveyor 8, the lower surface of described tool heads 4 is parallel with belt conveyor 8 surface, tank body tank oral fluid face on described belt conveyor does not contact with the lower surface of tool heads, described belt conveyor 8 upper surface adjacent perimeter offers guiding gutter, the bubble being convenient to overflow can be got rid of from belt conveyor in time, do not pollute belt conveyor, described belting 3 adopts automation tranmission techniques, described ultrasonic generator 2 is fixed on support 1 with scalable form, may be used for the tank body of different tank mouth size or height like this, the shape of described ultrasonic tool head 4 is fan ring body shape.
It is also to be noted that above citing is only instantiation of the present utility model.Obviously, the utility model is not limited to above embodiment, can also have many distortion.All distortion that those of ordinary skill in the art can directly derive from content disclosed in the utility model or associate, all should think protection domain of the present utility model.
Claims (6)
1. the filling production lines with super sonic froth breaking, it is characterized in that comprising ultrasonic generator and belting, described ultrasonic generator comprise tool heads successively with ultrasonic transformer, ultrasonic transducer is connected with super sonic driving power, described belting comprises belt conveyor, described belt conveyor is positioned at the below of ultrasonic generator, the central axis of described tool heads and the central axis upright of belt conveyor, the lower surface of described tool heads is parallel with belt conveyor surface, tank body tank oral fluid face on described belt conveyor does not contact with the lower surface of tool heads.
2. the filling production lines of a kind of super sonic froth breaking according to claim 1, is characterized in that described tank body belt conveyor upper surface adjacent perimeter offers guiding gutter.
3. the filling production lines of a kind of super sonic froth breaking according to claim 1, is characterized in that described tank body belt conveyor adopts automation tranmission techniques.
4. the filling production lines of a kind of super sonic froth breaking according to claim 1, is characterized in that described ultrasonic generator is fixed on support with scalable form.
5. the filling production lines of a kind of super sonic froth breaking according to claim 1, is characterized in that the shape of described ultrasonic tool head is torus shape, oval torus shape or fan ring body shape.
6. the filling production lines of a kind of super sonic froth breaking according to claim 1, is characterized in that the lower surface of described ultrasonic tool head is provided with spinfunction, strengthens the poly-ripple effect of tool heads.
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CN201510042752.9A CN104609350A (en) | 2015-01-28 | 2015-01-28 | Filling production line for defoaming by using ultrasonic wave |
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CN201510042752.9A CN104609350A (en) | 2015-01-28 | 2015-01-28 | Filling production line for defoaming by using ultrasonic wave |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105079923A (en) * | 2015-09-16 | 2015-11-25 | 苏州市力得医疗器械设备厂 | Bubble removing device and application thereof |
CN107539535A (en) * | 2016-06-23 | 2018-01-05 | 上海东富龙科技股份有限公司 | A kind of soft bag ultrasonic bonding closing device |
CN110075736A (en) * | 2019-05-20 | 2019-08-02 | 日照职业技术学院 | A kind of food processing mixing arrangement and hybrid technique |
CN112387237A (en) * | 2020-11-19 | 2021-02-23 | 中国矿业大学 | Automatic preparation device of composite phase-change material and control method thereof |
CN113697752A (en) * | 2021-09-02 | 2021-11-26 | 罗上兵 | A bath lotion containing natural plant components and its preparation method |
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US4295502A (en) * | 1979-07-04 | 1981-10-20 | Jagenberg Werke Ag | Method and apparatus for the elimination of foam above the level of a liquid, and particularly above a packaged liquid such as milk |
JPH06191595A (en) * | 1992-11-02 | 1994-07-12 | Mitsubishi Heavy Ind Ltd | Foam breaking apparatus in headspace of container |
JPH09225400A (en) * | 1996-02-26 | 1997-09-02 | Kaijo Corp | Ultrasonic radiation apparatus |
CN202465242U (en) * | 2011-12-28 | 2012-10-03 | 奎克化学(中国)有限公司 | Accumulated oil collection structure for automatic filling line |
CN203922679U (en) * | 2014-04-24 | 2014-11-05 | 褚敢攀 | Honey bubble is removed bottle placer |
CN204508769U (en) * | 2015-01-28 | 2015-07-29 | 杭州成功超声设备有限公司 | A kind of filling production lines of super sonic froth breaking |
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2015
- 2015-01-28 CN CN201510042752.9A patent/CN104609350A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4295502A (en) * | 1979-07-04 | 1981-10-20 | Jagenberg Werke Ag | Method and apparatus for the elimination of foam above the level of a liquid, and particularly above a packaged liquid such as milk |
JPH06191595A (en) * | 1992-11-02 | 1994-07-12 | Mitsubishi Heavy Ind Ltd | Foam breaking apparatus in headspace of container |
JPH09225400A (en) * | 1996-02-26 | 1997-09-02 | Kaijo Corp | Ultrasonic radiation apparatus |
CN202465242U (en) * | 2011-12-28 | 2012-10-03 | 奎克化学(中国)有限公司 | Accumulated oil collection structure for automatic filling line |
CN203922679U (en) * | 2014-04-24 | 2014-11-05 | 褚敢攀 | Honey bubble is removed bottle placer |
CN204508769U (en) * | 2015-01-28 | 2015-07-29 | 杭州成功超声设备有限公司 | A kind of filling production lines of super sonic froth breaking |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105079923A (en) * | 2015-09-16 | 2015-11-25 | 苏州市力得医疗器械设备厂 | Bubble removing device and application thereof |
CN107539535A (en) * | 2016-06-23 | 2018-01-05 | 上海东富龙科技股份有限公司 | A kind of soft bag ultrasonic bonding closing device |
CN110075736A (en) * | 2019-05-20 | 2019-08-02 | 日照职业技术学院 | A kind of food processing mixing arrangement and hybrid technique |
CN110075736B (en) * | 2019-05-20 | 2021-08-24 | 日照职业技术学院 | Mixing device and mixing process for food processing |
CN112387237A (en) * | 2020-11-19 | 2021-02-23 | 中国矿业大学 | Automatic preparation device of composite phase-change material and control method thereof |
CN113697752A (en) * | 2021-09-02 | 2021-11-26 | 罗上兵 | A bath lotion containing natural plant components and its preparation method |
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Application publication date: 20150513 |
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