CN104607748A - Inductor soldering system - Google Patents
Inductor soldering system Download PDFInfo
- Publication number
- CN104607748A CN104607748A CN201410795791.1A CN201410795791A CN104607748A CN 104607748 A CN104607748 A CN 104607748A CN 201410795791 A CN201410795791 A CN 201410795791A CN 104607748 A CN104607748 A CN 104607748A
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- CN
- China
- Prior art keywords
- inductor
- base
- groove
- timer
- card article
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The invention discloses an inductor soldering system, and belongs to the technical field of auxiliary inductor tools. The inductor soldering system comprises a soldering tool and a soldering furnace. The soldering tool comprises a strip-shaped base B and a clamping strip. The section, perpendicular to the X direction, of the base B is rectangular. The clamping strip is fixed to the center of the upper surface of the base B. The clamping strip is provided with a groove, the groove is internally provided with inverted-T-shaped supporting tables, and gaps are formed between the supporting tables and the two wall faces of the groove. The soldering furnace comprises a furnace body, an adjusting support, a positioning table, a clocked trigger, a timer and a temperature controller. The portions, located on the two sides of the furnace body, of the positioning table are fixed to the two ends of a supporting plate of the adjusting support, extend towards the front of the furnace and are used for supporting and positioning the soldering tool in the height direction. The clocked trigger is arranged on the positioning table. The clocked trigger is connected with the timer, when a touch point is pressed down, the timer starts to conduct timing, and the timer gives out a sound reminder after the timing time is reached. By means of the inductor soldering system, machining of a plurality of inductors can be finished at a time.
Description
Technical field
The present invention relates to inductor aid technical field, be specifically related to a kind of inductor soldering system.
Background technology
Inductor can be the element that magnetic energy stores by electric energy conversion.The structure of inductor comprises circular magnetic core 2, winding 3 and pedestal 1.As shown in Figure 1, embed pedestal 1 after winding 3 is wound in circular magnetic core 2 to encapsulate; Wherein, the concrete structure of the inductor that the present invention relates to is: pedestal 1 reverse side figure shown in Figure 2, the both sides of pedestal 1 are equipped with 4 pins, middle two pins utilize the middle barrier 21 that pedestal 1 is formed, to lay the direction of pin for length direction X, other direction is width Y, thickness direction is Z, position near bottom surface in the middle of on two end faces of length direction X is provided with boss 23, be respectively equipped with stuck point 22 in the boss both sides near end face, boss 23 does not all overlap in Z-direction and Y-direction with stuck point 22.
Soldering is the procedure in inductor manufacturing process, generally needs multiple inductor to be arranged in soldering frock to carry out soldering simultaneously.
Summary of the invention
In view of this, the invention provides a kind of inductor soldering system, once can complete the soldering tin technique of multiple inductor.
For solving the problems of the technologies described above, concrete grammar of the present invention is as follows:
A kind of inductor solder system, comprising: scolding tin frock and brazier;
Described scolding tin frock comprises: the base B of strip and card article, if the bearing of trend of card article is X-direction, the bearing of trend perpendicular to card article is Y-direction, and short transverse is Z-direction, described base B is rectangle perpendicular to the cross section of X-direction, and described card article is shorter than base B, and is fixed by screws in base B upper face center, and the two ends of base B are as Handheld Division, the upper surface of card article has a through groove in X direction, the brace table of the layout inverted T shape of groove intermediate reach, the length of brace table end face Y-direction is less than the spacing of two stuck points in the same side on inductor, the length of brace table end face X-direction is greater than the thickness of an inductor convex platform, and be less than the thickness of two inductor convex platforms, inductor utilizes its boss to be crossed between two adjacent supports platforms, each brace table is that two adjacent inductors provide support, the length of brace table bottom surface Y-direction is less than the groove width of card article upper groove, brace table and groove two wall is made to have gap, the height of brace table Z-direction makes circular magnetic core not contact the bottom land of groove, and brace table height is identical with depth of groove, the barrier locating slot that equally spaced distribution matches with the middle barrier of inductor on the cell wall of groove, and distributing position is positioned in the middle of adjacent two brace tables, on the bottom land of groove, equally spaced embedding is for adsorbing the circular magnet steel of the circular magnetic core of inductor, and distributing position is positioned in the middle of adjacent two brace tables.
Described brazier comprises body of heater, regulates support, positioning table, clocked flip-flop, timer and temperature controller; Described adjustment support comprises base plate, gripper shoe, balance plate, support bar and screw rod; Two support bars are fixed on base plate, and successively through the unthreaded hole in gripper shoe and balance plate, and balance plate is fixedly connected with support bar, and screw rod, from top to bottom successively through the screw in nut, balance plate and gripper shoe, regulates support to be positioned at body of heater rear portion; The both sides that positioning table is positioned at body of heater are fixed on the two ends of the gripper shoe regulating support, and extend to stokehold, for supporting and locating scolding tin frock in the height direction; Clocked flip-flop is arranged on positioning table, clocked flip-flop connection timer, and when contact is pressed, timer starts timing, when reaching timing time, and timer sound prompting; Temperature controller is for controlling furnace body temperature;
Further, described a kind of inductor solder system also comprises upset frock, and described upset frock comprises the base A of strip and the magnet of strip; Described magnet is shorter than base A, and be arranged in base A upper face center, the two ends of base A are as Handheld Division, the upper surface of magnet is as the adsorption plane of inductor core, according to the length of the inductor number design adsorption plane of once required upset, the width of adsorption plane is more than or equal to the external diameter of the circular magnetic core of inductor; Described adsorption plane covers the smooth film of layer of surface, and described film adopts high temperature gummed tape.
Further, clocked flip-flop comprises metal clips and contact, one end of metal clips is fixed on the outside at positioning table rear portion, the other end extends to stokehold and tilts, the stiff end position of metal clips is provided with contact, when tilting end and being pressed parallel with positioning table by scolding tin frock, metal clips contact contact.
Further, described brazier also comprises splash guard, and described splash guard is fixed between brazier and operator.
Further, the material that described base B adopts is bakelite, and the material that described card article adopts is aviation aluminium.
Operation principle: in operation before, some inductor laid out in parallel are a row, and in order to prevent the enamel-covered wire that circular magnetic core is wound around from suffering damage, circular magnetic core all faces up placement, therefore, in scolding tin process of the present invention, first adopt the magnet face of upset frock to circular magnetic core, by inductor upset for pin upward, then manually inductor to be placed into one by one in scolding tin frock; Make positioning table concordant with body of heater opening by adjusting screw(rod), again scolding tin frock is placed on the positioning table of brazier, the contact of clocked flip-flop is triggered simultaneously, touches timer and starts timing, sound prompting after timing 1S, now, scolding tin frock is taken off by operator, after carrying out cooling process, completes a scolding tin of this line inductor pin, in practice side pin can soldering repeatedly, the pin of both sides carries out identical process.
Beneficial effect: (1) upset of the present invention frock can the multiple inductor of disposable upset, thus the various drawbacks avoiding manual overturning one by one to bring; The adsorption plane of upset frock covers the smooth film of layer of surface, can abrasionproof, reduces the circular magnetic core of working face to inductor and the destruction of winding of upset frock.
(2) scolding tin frock of the present invention disposablely can carry out scolding tin to multiple inductor, and the material that base B adopts is bakelite, plays high temperature resistant and heat insulation effect, and the material that described card article adopts is aviation aluminium, can be high temperature resistant; The length of brace table bottom surface Y-direction is less than the groove width of card article upper groove, makes brace table and groove two wall have gap, is convenient to cleaning.
(3) brazier of the present invention also comprises splash guard, can improve the security of operation; The time of each scolding tin can be made to ensure by clocked flip-flop consistent, and then reach identical scolding tin intensity; The clocked flip-flop of brazier comprises metal clips and contact, can improve the contact area of metal clips and contact, and then improves the reliability of contact; Adopt screw rod to regulate the height of positioning table, positioning table can be made concordant with body of heater opening, and then adapt to the demand of practical operation.
Accompanying drawing explanation
Fig. 1 is the Facad structure figure of inductor of the present invention.
Fig. 2 is the inverse layer structure figure of inductor of the present invention.
Fig. 3 is the front view of scolding tin frock of the present invention.
Fig. 4 is the top view of scolding tin frock of the present invention.
Fig. 5 is the left view of scolding tin frock of the present invention.
Fig. 6 is the A place partial enlarged view of scolding tin frock of the present invention.
Fig. 7 is the B place partial enlarged view of scolding tin frock of the present invention.
Fig. 8 is the structure chart that the present invention overturns frock.
Fig. 9 is the structure chart of brazier of the present invention.
Figure 10 is the partial enlarged drawing of the clocked flip-flop of brazier of the present invention.
Wherein, 1-pedestal, the circular magnetic core of 2-, 3-winding, barrier in the middle of 21-, 22-stuck point, 23-boss, 101-base A, 102-magnet, 103-film, 201-base B, 202-card article, 203-brace table, 204-locating slot, the circular magnet steel of 205-, 301 bodies of heater, 302-positioning table, 303-clocked flip-flop, 304-regulates support, 305-screw rod, 306-support bar, 307-balance plate, 308-base plate, 309-timer, 310-splash guard, 311-temperature controller, 312-gripper shoe.
Detailed description of the invention
Below with reference to accompanying drawings embodiments of the invention are described.
A kind of inductor solder system, is characterized in that, comprising: upset frock, scolding tin frock and brazier;
See accompanying drawing 8, described upset frock comprises the base A101 of strip and the magnet 102 of strip; Described magnet 102 is shorter than base A, and be arranged in base A101 upper face center, the two ends of base A101 are as Handheld Division, the upper surface of magnet 102 is as the adsorption plane of inductor core, according to the length of the inductor number design adsorption plane of once required upset, the width of adsorption plane is more than or equal to the external diameter of the circular magnetic core 2 of inductor; Described adsorption plane covers the smooth film 103 of layer of surface, and described film 103 adopts high temperature gummed tape.
See accompanying drawing 3-7, described scolding tin frock comprises: the base B201 of strip and card article 202, if the bearing of trend of card article 202 is X-direction, the bearing of trend perpendicular to card article 202 is Y-direction, and short transverse is Z-direction, described base B201 is rectangle perpendicular to the cross section of X-direction, and its lower base angle is 71 °, described card article 202 is shorter than base B201, and is fixed by screws in base B201 upper face center, and the two ends of base B201 are as Handheld Division, the upper surface of card article 202 has a through groove in X direction, the brace table 203 of the layout inverted T shape of groove intermediate reach, the length of brace table 203 end face Y-direction is less than the spacing of two stuck points 22 in the same side on inductor, the length of brace table 203 end face X-direction is greater than the thickness of an inductor convex platform 23, and be less than the thickness of two inductor convex platforms, inductor utilizes its boss to be crossed between two adjacent supports platforms 203, each brace table 203 is that two adjacent inductors provide support, the groove width that the length of brace table 203 bottom surface Y-direction is less than card article 202 upper groove makes brace table 203 and groove two wall have gap, be convenient to cleaning, the height in brace table 203Z direction makes circular magnetic core 2 not contact the bottom land of groove, and brace table height is identical with depth of groove, the barrier locating slot 204 that equally spaced distribution matches with the middle barrier 21 of inductor on the cell wall of groove, and distributing position is positioned in the middle of adjacent two brace tables 203, on the bottom land of groove, equally spaced embedding is for adsorbing the circular magnet steel 205 of the circular magnetic core 2 of inductor, and distributing position is positioned in the middle of adjacent two brace tables 203, the material that described base B201 adopts is bakelite, and the material that described card article 202 adopts is aviation aluminium.
See accompanying drawing 9, described brazier comprises body of heater 301, regulates support 304, positioning table 302, clocked flip-flop 303, timer 309, temperature controller 311 and splash guard 310; Described adjustment support 304 comprises base plate 308, gripper shoe 312, balance plate 307, support bar 306 and screw rod 305; Two support bars 306 are fixed on base plate 308, successively through the unthreaded hole in gripper shoe 312 and balance plate 307, and balance plate 307 is fixedly connected with support bar 306, screw rod 305, from top to bottom successively through the screw in nut, balance plate 307 and gripper shoe 312, regulates support 304 to be positioned at body of heater 301 rear portion; Make positioning table 302 concordant with body of heater 301 opening by adjusting screw(rod) 305; The both sides that positioning table 302 is positioned at body of heater 301 are fixed on the two ends of the gripper shoe 306 regulating support 304, and extend to stokehold, for supporting and locating scolding tin frock in the height direction; Clocked flip-flop 303 is arranged on positioning table 302, wherein, clocked flip-flop 303 comprises metal clips and contact, one end of metal clips is fixed on the outside at positioning table 302 rear portion, the other end extends to stokehold and tilts, the stiff end position of metal clips is provided with contact, when tilting end and being pressed parallel with positioning table 302 by scolding tin frock, metal clips contact contact, activated contacts, clocked flip-flop 303 connection timer 309, when contact is pressed, timer 309 starts timing, when reaching timing time, and timer 309 sound prompting; Temperature controller 311 is for controlling body of heater 301 temperature; Described splash guard 310 is fixed between brazier and operator.
Operation principle: in operation before, some inductor laid out in parallel are a row, and in order to prevent the enamel-covered wire that circular magnetic core 2 is wound around from suffering damage, circular magnetic core 2 all faces up placement, therefore, in scolding tin process of the present invention, first adopt the magnet 102 of upset frock towards circular magnetic core 2, by inductor upset for pin upward, then manually inductor to be placed into one by one in scolding tin frock, again scolding tin frock is placed on the positioning table 302 of brazier, and the trapezoidal inclined plane of scolding tin frock upper bed-plate B201 contact locating table, the contact of clocked flip-flop 303 is triggered simultaneously, touch timer 303 and start timing, sound prompting after timing 1S, now, scolding tin frock is taken off by operator, after carrying out cooling process, complete a scolding tin of this line inductor pin, in practice side pin can soldering repeatedly, the pin of both sides carries out identical process.
In sum, these are only preferred embodiment of the present invention, be not intended to limit protection scope of the present invention.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. an inductor soldering system, is characterized in that, comprising: scolding tin frock and brazier;
Described scolding tin frock comprises: the base B (201) of strip and card article (202), if the bearing of trend of card article (202) is X-direction, the bearing of trend perpendicular to card article (202) is Y-direction, and short transverse is Z-direction, described base B (201) is rectangle perpendicular to the cross section of X-direction, described card article (202) is shorter than base B (201), and being fixed by screws in base B (201) upper face center, the two ends of base B (201) are as Handheld Division, the upper surface of card article (202) has a through groove in X direction, the brace table (203) of the layout inverted T shape of groove intermediate reach, the length of brace table (203) end face Y-direction is less than the spacing of two stuck points (22) in the same side on inductor, the length of brace table (203) end face X-direction is greater than the thickness of an inductor convex platform (23), and be less than the thickness of two inductor convex platforms, inductor utilizes its boss to be crossed between two adjacent supports platforms (203), each brace table (203) provides support for adjacent two inductors, the length of brace table (203) bottom surface Y-direction is less than the groove width of card article (202) upper groove, brace table (203) and groove two wall is made to have gap, the height of brace table (203) Z-direction makes circular magnetic core (2) not contact the bottom land of groove, and brace table height is identical with depth of groove, the barrier locating slot (204) that equally spaced distribution matches with the middle barrier (21) of inductor on the cell wall of groove, and distributing position is positioned in the middle of adjacent two brace tables (203), on the bottom land of groove, equally spaced embedding is for adsorbing the circular magnet steel (205) of the circular magnetic core (2) of inductor, and distributing position is positioned in the middle of adjacent two brace tables (203),
Described brazier comprises body of heater (301), regulates support (304), positioning table (302), clocked flip-flop (303), timer (309) and temperature controller (311); Described adjustment support (304) comprises base plate (308), gripper shoe (312), balance plate (307), support bar (306) and screw rod (305); Two support bars (306) are fixed on base plate (308), successively through the unthreaded hole in gripper shoe (312) and balance plate (307), and balance plate (307) is fixedly connected with support bar (306), screw rod (305), from top to bottom successively through the screw in nut, balance plate (307) and gripper shoe (312), regulates support (304) to be positioned at body of heater (301) rear portion; The both sides that positioning table (302) is positioned at body of heater (301) are fixed on the two ends of the gripper shoe (306) regulating support (304), and extend to stokehold, for supporting and locating scolding tin frock in the height direction; Clocked flip-flop (303) is arranged on positioning table (302), clocked flip-flop (303) connection timer (309), when contact is pressed, timer (309) starts timing, when reaching timing time, timer (309) sound prompting; Temperature controller (311) is for controlling body of heater (301) temperature.
2. a kind of inductor soldering system as claimed in claim 1, is characterized in that, also comprise upset frock, and described upset frock comprises the base A (101) of strip and the magnet (102) of strip; Described magnet (102) is shorter than base A, and be arranged in base A (101) upper face center, the two ends of base A (101) are as Handheld Division, the upper surface of magnet (102) is as the adsorption plane of inductor core, according to the length of the inductor number design adsorption plane of once required upset, the width of adsorption plane is more than or equal to the external diameter of the circular magnetic core (2) of inductor; Described adsorption plane covers the smooth film (103) of layer of surface.
3. a kind of inductor soldering system as claimed in claim 2, is characterized in that, described film (103) adopts high temperature gummed tape.
4. a kind of inductor soldering system as claimed in claim 1, it is characterized in that, described clocked flip-flop (303) comprises metal clips and contact, one end of metal clips is fixed on the outside at positioning table (302) rear portion, the other end extends to stokehold and tilts, the stiff end position of metal clips is provided with contact, when tilting end and being pressed parallel with positioning table (302) by scolding tin frock, and metal clips contact contact.
5. a kind of inductor soldering system as claimed in claim 1, it is characterized in that, described brazier also comprises splash guard (310), and described splash guard (310) is fixed between brazier and operator.
6. a kind of inductor soldering system as claimed in claim 1, is characterized in that, the material that described base B (201) adopts is bakelite, and the material that described card article (202) adopts is aviation aluminium.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410795791.1A CN104607748A (en) | 2014-12-19 | 2014-12-19 | Inductor soldering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410795791.1A CN104607748A (en) | 2014-12-19 | 2014-12-19 | Inductor soldering system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104607748A true CN104607748A (en) | 2015-05-13 |
Family
ID=53142536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410795791.1A Pending CN104607748A (en) | 2014-12-19 | 2014-12-19 | Inductor soldering system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104607748A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113783075A (en) * | 2021-09-07 | 2021-12-10 | 浙江理工大学上虞工业技术研究院有限公司 | Multi-station in-line stator pin aluminum wire soldering method |
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| CN202367316U (en) * | 2011-10-21 | 2012-08-08 | 蚌埠市双环电子集团有限公司 | Soldering clamp for I-shaped inductor |
| CN202922060U (en) * | 2012-11-11 | 2013-05-08 | 广西梧州市平洲电子有限公司 | Inductance pin welding protection tool |
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|---|---|---|---|---|
| CN201493582U (en) * | 2009-09-03 | 2010-06-02 | 东莞市大忠电子有限公司 | Small inductance soldering tin clamp |
| CN202037389U (en) * | 2010-12-31 | 2011-11-16 | 深圳市优创展科技有限公司 | Inductor tin soldering device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113783075A (en) * | 2021-09-07 | 2021-12-10 | 浙江理工大学上虞工业技术研究院有限公司 | Multi-station in-line stator pin aluminum wire soldering method |
| CN113783075B (en) * | 2021-09-07 | 2024-02-06 | 浙江理工大学上虞工业技术研究院有限公司 | Multi-station in-line stator pin aluminum wire soldering method |
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Application publication date: 20150513 |