CN104607705B - A kind of " pineapple shape " milling cutter of the applicable oblique three faces high-speed cutting processing in side in situ - Google Patents
A kind of " pineapple shape " milling cutter of the applicable oblique three faces high-speed cutting processing in side in situ Download PDFInfo
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- CN104607705B CN104607705B CN201510054025.4A CN201510054025A CN104607705B CN 104607705 B CN104607705 B CN 104607705B CN 201510054025 A CN201510054025 A CN 201510054025A CN 104607705 B CN104607705 B CN 104607705B
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- milling cutter
- blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
Abstract
The invention provides a kind of " pineapple shape " milling cutter of the applicable oblique three faces high-speed cutting processing in side in situ, the milling cutter includes milling cutter collet and blade, blade includes at least one milling cutter side tool body, wherein milling cutter side tool body and milling cutter collet is co-axially mounted, and integral installation is on the machining center main shaft of periphery;The outer surface of the milling cutter side tool body is machined with least one helicla flute step trough together with least, and both positions are adjacent, seating side blade on the cascaded surface of step trough, and corresponding with the position of helicla flute;It is machined with to be additionally provided with least one bevel blade, bottom surface on the deep-slotted chip breaker corresponding with helicla flute and ladder groove location, its side on the side of the milling cutter collet and is provided with least one end face blade;The end face blade, side blade and bevel blade are respectively acting on end face, side and the inclined-plane of workpiece.The present invention can realize the highly-efficient processing to workpiece end face, side and inclined-plane in the case of not tool changing or replacing frock.
Description
Technical field
The present invention relates to a kind of milling cutter, and in particular to a kind of " pineapple of the applicable oblique three faces high-speed cutting processing in side in situ
Shape " milling cutter, belongs to High-speed Machining Technology field.
Background technology
High-speed cutting be except one of mainstream technology of material processing, be concern the foundation of national economy equipment manufacture it is important
Part.High-speed cutting mainly includes machine tool equipment and technology, and cutting-tool engineering is the important composition of technology.Cutter
It is medium and carrier that machining center equipment is played with processing performance, the role of accurate and high-tech content is played the part of always.
Milling cutter is the majority of machining center knife, but the general diameter of the milling cutter in machining center is smaller, it is impossible to
The high rotating speed of lathe is converted into high linear speed, the stock-removing efficiency and cutting quality of machining center are limited to a certain extent.Separately
On the one hand, conventional milling cutter, such as end mill(ing) cutter, cylindrical milling cutter, slotting cutter, can only be processed to one side, if for workpiece
Occasion that end face, side and the inclined-plane of appearance coexist is influenceed, it is necessary to constantly tool changing or change clamping workpiece and can just give and solve
Stock-removing efficiency or cutting precision.For comply with the high-efficiency high-accuracy requirement of modern processing, it is necessary to solve milling cutter these not
Foot.
The content of the invention
In view of this, the invention provides a kind of " pineapple shape " milling of the applicable oblique three faces high-speed cutting processing in side in situ
Knife, can be realized to workpiece end face, side and the face of inclined-plane three using the cutter in the case where not tool changing or changing clamping workpiece
High linear speed processing in situ is carried out, stock-removing efficiency and machining accuracy is improved.
A kind of " pineapple shape " milling cutter of the oblique three faces high-speed cutting processing in side in situ applicable, the milling cutter include milling cutter collet and
Blade, blade includes at least one milling cutter side tool body, and wherein milling cutter side tool body and milling cutter collet is co-axially mounted, and integral installation exists
On the machining center main shaft of periphery;
The outer surface of the milling cutter side tool body is machined with least one helicla flute step trough together with least, both positions
It is adjacent, seating side blade on the cascaded surface of step trough, and it is corresponding with the position of helicla flute;On the side of the milling cutter collet
It is machined with the deep-slotted chip breaker corresponding with helicla flute and ladder groove location, its side and is additionally provided with least one bevel blade, pushes up
At least one end face blade is provided with face;
The end face blade, side blade and bevel blade are respectively acting on end face, side and the inclined-plane of workpiece.
The milling cutter side tool body is that at least two projections are provided with cavity cylinder, its end face;Milling cutter collet is frustum,
Its upper surface is machined with the mounting groove with male cooperation;
If milling cutter side tool body is two or more, bottom milling cutter side tool body is by projection installed in milling cutter collet
On mounting groove, aligning screw is separately installed with the projection of intermediate layer and top layer milling cutter side tool body;The spiral shell of every layer of milling cutter side tool body
Spin slot is corresponding with ladder groove location and is interconnected.
Two side blades in spiral distribution are provided with the step trough, its helical angle is 25 °~30 °.
The helical angle of helicla flute is 38 °~50 ° on the milling cutter side tool body.
The milling cutter collet upper surface center is machined with counterbore, and counterbore stretches out to form lightening grooves.
On the side of milling cutter collet between the adjacent deep-slotted chip breaker, its short transverse is provided with two bevel blades.
Every layer of milling cutter side tool body can be changed.
Beneficial effect:
(1) present invention realizes the function in situ of adapting to, and the high-speed cutting that multiple faces can not be directly carried out by tool changing adds
Work, improves operating efficiency;Using end face blade, side blade and bevel blade, it is possible to achieve the material such as milling metal and timber
End face, processing sideways with inclined-plane, you can to realize multi-faceted, multi-angle milling.
(2) present invention can change the position of every layer of milling cutter side tool body, it is ensured that each layer blade abrasion degree is close, fully and
Equably play the use potential of each blade;Every layer of side blade is in spiral distribution and on different cascaded surfaces, can make side
Blade is to participate in cutting by sword, hence it is evident that reduction cutting force, and is beneficial to the discharge of chip.
(3) pineapple milling cutter of the invention has higher diameter, the high rotating speed of machining center can be converted into high cutting
Linear velocity, improves stock-removing efficiency and cutting quality;Aligning screw is configured with the other milling cutter side tool body, can be by cutter center of gravity
Be fine-tuning on centre of gyration line, it is ensured that the milling cutter run at high speed under dynamic equilibrium, improve working angles stability.
Brief description of the drawings
Fig. 1 is the explosive view of milling cutter of the present invention.
Fig. 2 is the axonometric drawing of milling cutter of the present invention.
Fig. 3 is the structural representation of milling cutter side tool body of the present invention.
Fig. 4 is the structure chart of milling cutter collet upper surface of the present invention.
Fig. 5 is the structure chart of milling cutter collet side of the present invention.
Wherein, 1- milling cutters collet, 2- milling cutter side tools body, 3- sides blade, 4- lock-screws, 5- sunk screws, 6- connections
Bolt, 7- alignings screw, 8- handle of a knifes, 9- helicla flutes, 10- step troughs, 11- projections, 12- mounting grooves, 13- lightening grooves, 14- arcs
Shape groove, 15- end faces blade, 16- bevel blades
Embodiment
The present invention will now be described in detail with reference to the accompanying drawings and examples.
As shown in Figures 1 and 2, the invention provides a kind of applicable oblique three faces high-speed cutting processing in side in situ
" pineapple shape " milling cutter, the milling cutter includes milling cutter collet 1 and blade, and both are coaxially disposed and by sunk screw 5 and attachment bolt 6
It is fixed, and be arranged on as entirely through handle of a knife 8 on the machining center main shaft of periphery.Wherein blade includes at least one milling cutter side
In cutter hub 2, the present embodiment, milling cutter side tool body 2 is coaxially disposed and is designated as top layer using three, intermediate layer and bottom, and its quantity can
To be increased or decreased according to actual needs.The arrangement likeness in form " pineapple " of the similar pineapple shape of shape of the milling cutter, i.e. cutter,
Cutter uses fabricated structure, is easily installed and dismantles.
In above-mentioned, sequentially coaxially set using three identical milling cutter side tool bodies 2, can be with three identical millings of dismounting and change
The position of knife side tool body 2, so as to ensure that each layer tool wear degree is close, the use for playing fully and equably each blade is dived
Energy.
As shown in Figure 3, milling cutter side tool body 2 is circumferentially to be machined with least one spiral shell on cavity cylinder, its periphery
In step trough 10 together with least of spin slot 9, the present embodiment, helicla flute 9 and step trough 10 use four roads, and are uniformly distributed, often
Two cascaded surfaces that road step trough 10 is distinguished on adjacent one of helicla flute 9, step trough 10 are corresponding with the position of helicla flute 9.Rank
Two cascaded surfaces on terraced groove 10 are provided with side blade 3, and side blade 3 uses carbide chip, and passes through locking screw
Nail 4 is fixed on cascaded surface, i.e., milling cutter side tool body 2 has two row side blades 3 in the axial direction.
At least provided with two projections 11 on the end face of milling cutter side tool body 2, in the present embodiment, raised 11 using two, and
And be symmetrical arranged on the outer of heart through hole wherein, the projection 11 of intermediate layer and bottom milling cutter side tool body 2 is fitted with aligning spiral shell
Nail 7, the position by the precession of aligning screw 7 with screwing out the overall center of gravity of adjustment cutter, can adjust whole milling cutter center of gravity and fall
On centre of gyration line, so as to realize dynamic balancing of the cutter in the case of running at high speed.
In above-mentioned, helicla flute 9 can be not only used for chip removal can mitigate milling cutter own wt again, and its quantity can also be according to reality
Increased or decreased.Side blade 3 is provided with the cascaded surface of step trough 10, side blade 3 is located on different cascaded surfaces,
It can so make that there is overlapping region between two neighboring side blade 3, it is to avoid tool marks, milling cutter side tool body 2 are left on workpiece
Be machined with central through hole, i.e., it is internal to use cylindrical cavity structure to reduce the own wt of whole milling cutter.
In above-mentioned, a diameter of φ 70mm~φ 90mm of milling cutter side tool body 2, the present embodiment selects φ 80mm.Milling cutter side tool
Two side blades 3 in the side blade 3 of eight hard alloy, step trough 10 are had on body 2 in spiral distribution, its helical angle
For 25 °~30 °, it could so cause the formation helical form of side blade 3 that three milling cutter side tool bodies 2 are corresponding, the present embodiment choosing
With 28 °, the shape of bionical pineapple is the helix on bionical pineapple, and then is realized by sword processing.Helicla flute on milling cutter side tool body 2
9 spiral angle is 38 °~50 °, and the present embodiment selects 40 °.
As shown in figures 4 and 5, milling cutter collet 1 is frustum, and its bottom surface is machined with convex with top layer milling cutter side tool body 2
11 mounting grooves 12 coordinated are played, end face center is machined with counterbore thereon, and counterbore stretches out to form lightening grooves 13.Its side is processed
There is the deep-slotted chip breaker 14 corresponding with helicla flute 9 on top layer milling cutter side tool body 2 and the position of step trough 10, that is, employ fairshaped outer
Shape is designed, and reduces gas-flow resistance during cutting, the buzzer that reduction is sent when rotating at a high speed.In the present embodiment, deep-slotted chip breaker 14 is adopted
With equally distributed four road.
End face blade 15 is respectively arranged with the bottom surface of milling cutter collet 1 and positioned at the top outer of per pass deep-slotted chip breaker 14, i.e.,
Its bottom surface, which is provided with least one end face blade 15, the side of milling cutter collet 1, is provided with least one bevel blade 16.This reality
Apply in example, its short transverse is provided with two bevel blades 16 on the side of the milling cutter collet 1 between adjacent deep-slotted chip breaker 14.
In above-mentioned, end face blade 15 and bevel blade 16 are fixed on the cutter groove of milling cutter collet 1 by lock-screw 4 respectively
On.Two rows, eight bevel blades 16 and four end face blades 15 are had on milling cutter collet 1, the cutting of inclined-plane and end face can be carried out
Processing, both quantity can be increased or decreased according to actual needs.
Integral position relation:Three milling cutter side tool bodies 2 are sequentially coaxially set, the helicla flute 9 of three and the position of step trough 10
Put corresponding and be interconnected, the helicla flute 9 and step trough 10 of same position is formed complete helicla flute and step trough, and make
Side blade 3 in step trough is in spiral distribution.Top layer milling cutter side tool body 2 passes through projection 11 thereon and the peace of milling cutter collet 1
Tankage 12 coordinates.
The course of work of the present invention is as follows:
Before machining is carried out, experiment of dynamic balancing, regulation intermediate layer and bottom are carried out to milling cutter on dynamic balancing machine
The position of four aligning screws 7 on milling cutter side tool body 2, enables whole milling cutter to reach the requirement for dynamic balance under high rotating speed.Will
Milling cutter collet 1 and blade are fixed on machine tool chief axis entirely through handle of a knife 8, in working angles, make milling cutter rotation at a high speed, by workpiece
It is fixed on below main shaft.
When carrying out side cut processing, because the side blade 3 in milling cutter blade on three milling cutter side tool bodies 2 is in spiral shell
Shape distribution is revolved, milling cutter side tool body 2 will participate in wood cutting by sword, cutting workpiece can be reached and reduce cutting force and improve and cut
The purpose of quality.If workpiece size is smaller, machining for a period of time after, the side knife on the milling cutter side tool body 2 of bottom
Piece 3 causes wear extent larger always involved in cutting, can now stop cutting, and re-assemblied, you can to change three
The position of milling cutter side tool body 2, top layer is changed by bottom milling cutter side tool body 2, so as to reduce the upper side knife of bottom milling cutter side tool body 2
The degree of wear of piece 3, makes each milling cutter side tool body 2 wear and tear close, can so extend cutting-tool's used life, improve cutter
The utilization rate of material.
Added by the end face and inclined-plane of 16 pairs of cutting materials of the end face blade 15 on milling cutter collet 1 and bevel blade
Work.
In summary, presently preferred embodiments of the present invention is these are only, is not intended to limit the scope of the present invention.
Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., should be included in the present invention's
Within protection domain.
Claims (6)
1. a kind of " pineapple shape " milling cutter of the applicable oblique three faces high-speed cutting processing in side in situ, it is characterised in that:The milling cutter includes
Milling cutter collet (1) and blade, blade include at least one milling cutter side tool body (2), wherein milling cutter side tool body (2) and milling cutter collet
(1) it is co-axially mounted, and integral installation is on the machining center main shaft of periphery;The milling cutter side tool body (2) is cavity cylinder, its
At least two raised (11) are provided with end face;Milling cutter collet (1) is frustum, and its upper surface is machined with what is coordinated with raised (11)
Mounting groove (12);
The outer surface of the milling cutter side tool body (2) is machined with least one helicla flute (9) and at least step trough (10) together, both
Position it is adjacent, seating side blade (3) on the cascaded surface of step trough (10), and corresponding with the position of helicla flute (9);It is described
The deep-slotted chip breaker (14) corresponding with helicla flute (9) and step trough (10) position, its side are machined with the side of milling cutter collet (1)
On be additionally provided with least one bevel blade (16), bottom surface and be provided with least one end face blade (15);The end face blade
(15), side blade (3) and bevel blade (16) are respectively acting on end face, side and the inclined-plane of workpiece;
If milling cutter side tool body (2) is two or more, bottom milling cutter side tool body (2) is arranged on milling cutter by raised (11)
On the mounting groove (12) of collet (1), aligning screw is separately installed with the projection (11) of intermediate layer and top layer milling cutter side tool body (2)
(7);The helicla flute (9) of every layer of milling cutter side tool body (2) is corresponding with step trough (10) position and is interconnected.
2. a kind of " pineapple shape " milling cutter of applicable oblique three faces high-speed cutting processing in side in situ as claimed in claim 1, it is special
Levy and be, two side blades (3) in spiral distribution are provided with the step trough (10), its helical angle is 25 °~30 °.
3. a kind of " pineapple shape " milling cutter of applicable oblique three faces high-speed cutting processing in side in situ as claimed in claim 1, it is special
Levy and be, the helical angle of helicla flute (9) is 38 °~50 ° on the milling cutter side tool body (2).
4. a kind of " pineapple shape " milling cutter of applicable oblique three faces high-speed cutting processing in side in situ as claimed in claim 1, it is special
Levy and be, milling cutter collet (1) the upper surface center is machined with counterbore, and counterbore stretches out to form lightening grooves (13).
5. a kind of " pineapple shape " milling cutter of applicable oblique three faces high-speed cutting processing in side in situ as claimed in claim 1, it is special
Levy and be, on the side of the milling cutter collet (1) between the adjacent deep-slotted chip breaker (14), its short transverse is provided with two inclined-planes
Blade (16).
6. a kind of " pineapple shape " milling cutter of applicable oblique three faces high-speed cutting processing in side in situ as claimed in claim 1, it is special
Levy and be, every layer of milling cutter side tool body (2) can be changed.
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CN201510054025.4A CN104607705B (en) | 2015-02-03 | 2015-02-03 | A kind of " pineapple shape " milling cutter of the applicable oblique three faces high-speed cutting processing in side in situ |
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CN104802319B (en) * | 2015-05-18 | 2016-11-09 | 桂林创源金刚石有限公司 | Stacked combination formula diamond milling cutter |
CN108080685A (en) * | 2017-12-25 | 2018-05-29 | 陈豪 | A kind of milling cutter easy to use |
CN108262508B (en) * | 2018-01-03 | 2021-06-04 | 成都工具研究所有限公司 | Indexable milling cutter for processing small-diameter screw nut raceway |
CN110450247A (en) * | 2019-09-10 | 2019-11-15 | 苏州市匠心工具有限公司 | A kind of anti-tear screw-on cutter of deburring |
CN115178813A (en) * | 2022-08-02 | 2022-10-14 | 威海华邦精冲科技股份有限公司 | Thread milling device and machining method thereof |
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CN87205072U (en) * | 1987-06-15 | 1988-04-13 | 四川工具厂 | Cutter of turnable-round and hard alloy for maize milling |
JP3275695B2 (en) * | 1996-03-28 | 2002-04-15 | 三菱マテリアル株式会社 | Indexable milling tools |
CN201140294Y (en) * | 2008-01-10 | 2008-10-29 | 四川天虎工具有限责任公司 | Mechanically-clamped combined rail external side forming milling cutter |
CN102328123A (en) * | 2011-06-01 | 2012-01-25 | 威海华东数控股份有限公司 | Modular indexable spiral end mill |
US8647026B2 (en) * | 2011-11-23 | 2014-02-11 | Kennametal Inc. | Cutting tool with pocket feature for reducing stress |
CN202539656U (en) * | 2012-03-19 | 2012-11-21 | 四川天灵科技有限公司 | Combined formed cutter for spacer iron |
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